DOWNLOAD Sony CDX-540RF / CDX-545RF / CDX-545XRF Service Manual ↓ Size: 6.82 MB | Pages: 69 in PDF or view online for FREE

Model
CDX-540RF CDX-545RF CDX-545XRF
Pages
69
Size
6.82 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
cdx-540rf-cdx-545rf-cdx-545xrf.pdf
Date

Sony CDX-540RF / CDX-545RF / CDX-545XRF Service Manual ▷ View online

13
CHASSIS (U.S)  SUB ASSY
CHASSIS  ASSY
1
three screws 
(PTT2 
×
 4)
1
screw
(PTT2 
×
 4)
1
two screws 
(PTT2 
×
 4)
4
spring (SUT)
2
Remove the edge 
in the direction 
of arrow 
A
.
5
chassis (U.S) sub assy 
3
A
6
chassis assy 
1
Turn the gear (EVD.S) fully 
in the direction of arrow 
A
.
5
spring (stopper.lower)
4
A
3
2
3
14
RF  BOARD
SLED  MOTOR  ASSY (251) (M101),  OPTICAL  PICK-UP (KSS-720A)
3
two screws
(PS2 
×
 4)
3
two screws
(PS2 
×
 4)
2
Remove four solders 
of the LSW board leads 
and spindle motor leads (M102).
2
Remove two solders 
of the sled motor leads 
(M101).
1
OP flexible board (CN102).
4
RF board
1
two precision screws 
(P2 
×
 3)
4
Turn shaft (feed) assy 
in the direction 
of the arrow, 
then remove it.
2
sled motor assy (251)
(M101)
OP flexible board
adhesive 
sheet
3
optical pick-up
(KSS-720A)
optical 
pick-up
Note: After connecting OP flexible board, 
fix it with adhesive sheet 
to optical pick-up.
15
LSW  BOARD,  SPINDLE  MOTOR (S)  SUB  ASSY (M102)
ELJ  MOTOR  ASSY (CHUCKING) (M103)
8
two precision screws
(P1.7 
×
 2.2)
7
3
spring (chucking)
6
retainer (disc)
4
precision screw
(P2 
×
 2.2)
5
bracket (CP)
9
Remove the spindle motor (S) sub assy (M102) 
in the direction of the arrow.
2
LSW board
1
precision screw
(P2 
×
 2.5)
2
two screws 
(PTT2 
×
 4)
3
retainer (CHM)
4
ELJ motor 
assy
(chucking) 
(M103)
1
Remove two solders of 
the chucking motor leads (M103).
16
SECTION  4
MECHANISM  DECK  ASSEMBLY
Note:
 Follow the assembly procedure in the numerical order given.
OPTICAL  PICK-UP  COMPLETE  ASSY
GEAR (LOMINI)/(LOAD CAM)  ASSY
chuck plate
1
Move the lever (LOCK 3A) in the direction of arrow 
A
and return it a little in the direction of arrow 
B
 
from the position where the chuck plate is moved
down to the lower limit.
A
B
3
stop ring 2.0 (E type)
4
tension spring (DH)
2
optical pick-up complete assy
Note: Insert the shaft (A) first.
shaft (A)
gear (LOAD 2)
gear (LOMINI)
marking
Fig. A
chuck plate
2
Attach the gear (LOMINI) at the position 
shown in Fig. A.
shaft (rotary prevention C)
1
Move the lever (LOCK 3A)
fully in the direction of arrow 
B
 
to move the chuck plate up.
B
4
stop ring 1.5 (E type)
3
Attach the gear (LOAD CAM) assy
with its facing inside.
slit
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