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Model
MDS-JB980
Pages
70
Size
4.54 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
mds-jb980.pdf
Date

Sony MDS-JB980 Service Manual ▷ View online

5
TABLE OF CONTENTS
1. SERVICING NOTES
........................................................ 6
2. GENERAL
......................................................................... 11
3. DISASSEMBLY
3-1. Case ................................................................................... 13
3-2. Front Panel ......................................................................... 13
3-3. Mechanism Deck ............................................................... 14
3-4. Main Board, USB Board ................................................... 14
3-5. PT Board ............................................................................ 15
3-6. Over Write Head (HR901), BD Board .............................. 15
3-7. Holder Assy ....................................................................... 16
3-8. Belt (Loading), Loading Motor Assy (M103) ................... 16
3-9. Sled Motor Assy (M102) ................................................... 17
3-10. Optical Pick-Up (KMS-260B/260E) ................................. 17
3-11. Spindle Motor Assy (M101) .............................................. 18
4. TEST MODE
..................................................................... 19
5. ELECTRICAL ADJUSTMENTS
................................. 23
6. DIAGRAMS
6-1. IC Pin Descriptions ............................................................ 33
6-2. Block Diagram –BD Section– ........................................... 39
6-3. Block Diagram –Main Section– ........................................ 40
6-4. Circuit Boards Location ..................................................... 41
6-5. Schematic Diagram –BD Section (1/2)– ........................... 42
6-6. Schematic Diagram –BD Section (2/2)– ........................... 43
6-7. Printed Wiring Board –BD Section– ................................. 44
6-8. Printed Wiring Board –Main Section– .............................. 45
6-9. Schematic Diagram –Main Section (1/2)– ........................ 46
6-10. Schematic Diagram –Main Section (2/2)– ........................ 47
6-11. Printed Wiring Boards –Key Section– ............................... 48
6-12. Schematic Diagram –Key Section– ................................... 49
6-13. Printed Wiring Boards –Display Section– ......................... 50
6-14. Schematic Diagram –Display Section– ............................. 51
6-15. Printed Wiring Boards–USB/Power Section– ................... 52
6-16. Schematic Diagram –USB/Power Section– ....................... 53
6-17. IC Block Diagrams ............................................................ 54
7. EXPLODED VIEWS
7-1. Case Section ...................................................................... 56
7-2. Chassis Section .................................................................. 57
7-3. Front Panel Section ............................................................ 58
7-4. Mechanism Section-1 (MDM-7S1A) ................................ 59
7-5. Mechanism Section-2 (MDM-7S1A) ................................ 60
8. ELECTRICAL PARTS LIST
........................................ 61
MDS-JB980
Description
Table of Error Codes
Error Code
10
12
20
21
22
23
24
30
31
40
41
42
43
50
51
Could not load
Loading switches combined incorrectly
Timed out without reading the top of PTOC
Could read top of PTOC, but detected error
Timed out without accessing UTOC
Timed out without reading UTOC
Error in UTOC
Could not start playback
Error in sector
Retry cause generated during normal recording
Retried in DRAM overflow
Retry occurred during TOC writing
Retry aborted during S.F editing
Other than access processing, and could not read address.
Focus NG occurred and overran.
MODEL IDENTIFICATION
— BACK PANEL —
Part No.
MODEL
AEP models
UK model
PARTS No.
4-239-218-0
s
4-239-218-1
s
6
MDS-JB980
JIG FOR CHECKING BD BOARD WAVEFORM
The special jig (J-2501-196-A) is useful for checking the waveform of the BD board. The names of terminals and the checking items to be
performed are shown as follows.
GND : Ground
I+3V : For measuring Iop (Check the deterioration of the optical pick-up laser)
Iop
: For measuring Iop (Check the deterioration of the optical pick-up laser)
TE
: TRK error signal (Traverse adjustment)
VC
: Reference level for checking the signal
RF
: RF signal (Check jitter)
FE
: Focus error signal
SECTION 1
SERVICING NOTES
Iop DATA RECORDING AND DISPLAY WHEN OPTICAL PICK-UP IS REPLACED
The Iop value labeled on the optical pick-up can be recorded in the non-volatile memory. By recording the value, it will eliminate the need
to look at the value on the label of the optical pick-up. When replacing the optical pick-up, record the Iop value on the optical pick-up
according to the following procedure.
Record Procedure:
1. While pressing the  l AMS L  knob and  x  button, connect the power plug to the outlet, and release the  l AMS L  knob and
x  button.
2. Rotate the  l AMS L  knob to display “[Service]”, and press the  YES  button.
3. Rotate the  l AMS L  knob to display “Iop Write” (C05), and press the  YES  button.
4. The display becomes “Ref=@@@.@” (@ is an arbitrary number) and the numbers which can be changed will blink.
5. Input the Iop value written on the optical pick-up.
To select the number : Rotate the  l AMS L  knob.
To select the digit
: Press the  l AMS L  knob.
6. When the  YES  button is pressed, the display becomes “Measu=@@@.@” (@ is an arbitrary number).
7. As the adjustment results are recorded for the 6 value. Leave it as it is and press the  YES  button.
8. “Complete!” will be displayed momentarily. The value will be recorded in the non-volatile memory and the display will become “Iop
Write”.
9. Press the  REPEAT  button to complete.
Display Procedure:
1. While pressing the  l AMS L  knob and  x  button, connect the power plug to the outlet, and release the  l AMS L  knob and
x  button.
2. Rotate the  l AMS L  knob to display “[Service]”, and press the  YES  button.
3. Rotate the  l AMS L  knob to display “Iop Read” (C26).
4. “@@.@/##.#” is displayed and the recorded contents are displayed.
@@.@ : indicates the Iop value labeled on the optical pick-up.
##.#
: indicates the Iop value after adjustment
5. To end, press the  l AMS L  button or  MENU/NO  button to display “Iop Read”. Then press the  REPEAT  button.
CN105
RF
VC
TE
IOP
I+3V
GND
RF
VC
for 
MDM-7S1A
IOP
TE
I+3V
GND
VC
RF
TE
IOP
I+3V
GND
1
7
FE
FE
FE
7
MDS-JB980
OPTICAL PICK-UP BLOCK TYPE DISCRIMINATION
There are two types of the optical pick-up block in this model.
These are compatible except  for the laser power.
Check the type of the optical pick-up block before replacement.
Ajdust  following items after replacing the optical pick-up block.
• 5-6-2. Laser Power Check (See page 26)
• 5-10. LASER POWER ADJUSTMENT (See page 29)
Differences
KMS-260B
       KMS-260E
Color of the adhesive agent at PDIC portion
Pink
White
Form of FPC retainer plate
Close the hole on SL base
Not close the hole on SL base
APC variable resistor
Small volume (2 type)
Big variable resistor (3 type) and chip resistor (Fig. A)
Small variable resistor (2 type) and chip resistor (Fig. B)
Fig. B type is for repair.
• Abbreviation
260B: KMS-260B model
260E: KMS-260E model
KSN-260B
KSN-260E
(Fig A)
(Fig B)
CHIP
3 type variable
resistor
2 type variable
resistor
CHIP
Hold on SL base
Hold on SL base
FPC retainer plate
FPC retainer plate
APC variable
resistor
Adhesive agent at 
PDIC portion
Adhesive agent at 
PDIC portion
• CLEANING THE OPTICAL PICK-UP
Note 1: 
In cleaning the lens, do not apply an excessive force
   As the optical pick-up is vulnerable, application of
   excessive force could damage the lens holder.
Note 2: 
In cleaning, do not use a cleaner other than exclusive
   cleaning liquid. (KK-91 or isopropyl alcohol)
Note 3: 
Wipe the obujective lens spirally from center toward
    outside. (See Figure A)
Note 4: 
Eject the disc, if loaded.
Note 5: 
Disconnect the power cord from the socket to shut off
   
the power supply.
(Figure A)
8
MDS-JB980
CHECKS PRIOR TO PARTS REPLACEMENT AND ADJUSTMENTS
Before performing repairs, perform the following checks to determine the faulty locations up to a certain extent.
Details of the procedures are described in “5 Electrical Adjustments”.
• 5-6-2. Laser power check (see page 26)
• 5-6-3. Iop Compare (see page 26)
• 5-6-4. Auto Check (see page 27)
Note:
The criteria for determination above is intended merely to determine if satisfactory or not, and does not serve as the specified value for
adjustments.
When performing adjustments, use the specified values for adjustments.
FORCED RESET
The system microprocessor can be reset in the following procedure.
Use these procedure when the unit cannot be operated normally due to the overrunning of the microprocessor, etc.
Procedure :
Remove the short-pin attached to CN404, and then attach it again.
[MAIN BOARD] (Component Side)
CN404
In replacing the BD board or MD mechanism deck, perform the
work through the steps provided below:
1. Remove the IC195 from the BD board to be replaced.
2. Remove the IC195 from new BD board.
3. Mount the IC195 on new BD board, which was removed from
the BD board to be replaced.
4. Install new BD board in the set.
Note:
 The IC195 cannot be replaced with a new part.
– BD BOARD 
(Conductor Side)
 –
OPERATION CHECK IN NORMAL MODE
Aiso in checking the recording and other functions, connect the
set to the PC with a USB cable and perform the operation on the
application software “OpenMG Jukebox” attached.
CN103
CN102
IC195
1
41
58
1
27
23
NOTES ON REPLACING BD BOARD OR MD MECHANISM DECK
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