Sony HCD-GZR888D / HCD-GZR999D / MHC-GZR888D / MHC-GZR999D Service Manual ▷ View online
HCD-GZR888D/GZR999D
5
1. SERVICING NOTES
............................................. 6
2. DISASSEMBLY
2-1. Case (Side-L), Case (Side-R) .......................................... 9
2-2. Top Panel Section ........................................................... 9
2-3. Loading Panel ................................................................. 10
2-4. Chassis ............................................................................ 10
2-5. Front Panel Section ......................................................... 11
2-6. Back Panel Section ......................................................... 11
2-7. MAIN Board ................................................................... 12
2-8. POWER AMP Board ...................................................... 12
2-9. DVD Mechanism Deck, Tuner (TM901) ........................ 13
2-10. VOL-LED Board ............................................................ 13
2-11. LEFT Board, RIGHT Board, FRONT Board ................. 14
2-12. Cursor Stage Assy, Sub Panel LCD Section,
2-2. Top Panel Section ........................................................... 9
2-3. Loading Panel ................................................................. 10
2-4. Chassis ............................................................................ 10
2-5. Front Panel Section ......................................................... 11
2-6. Back Panel Section ......................................................... 11
2-7. MAIN Board ................................................................... 12
2-8. POWER AMP Board ...................................................... 12
2-9. DVD Mechanism Deck, Tuner (TM901) ........................ 13
2-10. VOL-LED Board ............................................................ 13
2-11. LEFT Board, RIGHT Board, FRONT Board ................. 14
2-12. Cursor Stage Assy, Sub Panel LCD Section,
MIC Board ...................................................................... 14
2-13. LCD CTRL Board, LCD Module (LCD101).................. 15
2-14. TC-AMP Board (Except E2, E51, AR, MX Model) ....... 15
2-15. Tape Mechanism Deck
2-14. TC-AMP Board (Except E2, E51, AR, MX Model) ....... 15
2-15. Tape Mechanism Deck
(Except E2, E51, AR, MX Model) .................................. 16
2-16. Holder (TC) (Except E2, E51, MX Model) .................... 16
2-17. DRIVER Board, SW Board ............................................ 17
2-18. SENSOR Board .............................................................. 17
2-19. MOTOR (TB) Board....................................................... 18
2-20. MOTOR (LD) Board ...................................................... 18
2-21. Chassis ............................................................................ 19
2-22. DMB19 Board ................................................................. 19
2-23. Base Unit ......................................................................... 20
2-24. Optical Pick-up ............................................................... 20
2-17. DRIVER Board, SW Board ............................................ 17
2-18. SENSOR Board .............................................................. 17
2-19. MOTOR (TB) Board....................................................... 18
2-20. MOTOR (LD) Board ...................................................... 18
2-21. Chassis ............................................................................ 19
2-22. DMB19 Board ................................................................. 19
2-23. Base Unit ......................................................................... 20
2-24. Optical Pick-up ............................................................... 20
3. TEST MODE
............................................................ 21
4. MECHANICAL ADJUSTMENTS
...................... 26
5. ELECTRICAL ADJUSTMENTS
........................ 27
6. DIAGRAMS
6-1. Block Diagram –RF/Servo Section– ............................... 31
6-2. Block Diagram –Video Section– .................................... 32
6-3. Block Diagram –Main Section– ..................................... 33
6-4. Block Diagram –Audio Section– .................................... 34
6-5. Block Diagram –Display/Power Section– ...................... 35
6-6. Printed Wiring Boards –Driver Section– ........................ 37
6-2. Block Diagram –Video Section– .................................... 32
6-3. Block Diagram –Main Section– ..................................... 33
6-4. Block Diagram –Audio Section– .................................... 34
6-5. Block Diagram –Display/Power Section– ...................... 35
6-6. Printed Wiring Boards –Driver Section– ........................ 37
TABLE OF CONTENTS
6-7. Schematic Diagram –Driver Section– ............................ 38
6-8. Printed Wiring Board –DMB19 Board (1/2)– ................ 39
6-9. Printed Wiring Board –DMB19 Board (2/2)– ................ 40
6-10. Schematic Diagram –DMB19 Board (1/4)– ................... 41
6-11. Schematic Diagram –DMB19 Board (2/4)– ................... 42
6-12. Schematic Diagram –DMB19 Board (3/4)– ................... 43
6-13. Schematic Diagram –DMB19 Board (4/4)– ................... 44
6-14. Printed Wiring Board –Main Section– ............................ 45
6-15. Schematic Diagram –Main Section (1/3)– ...................... 46
6-16. Schematic Diagram –Main Section (2/3)– ...................... 47
6-17. Schematic Diagram –Main Section (3/3)– ...................... 48
6-18. Printed Wiring Boards –Mic/HP/USB Section– ............. 49
6-19. Schematic Diagram –Mic/HP/USB Section– ................. 50
6-20. Printed Wiring Board –TC-Amp Section
6-8. Printed Wiring Board –DMB19 Board (1/2)– ................ 39
6-9. Printed Wiring Board –DMB19 Board (2/2)– ................ 40
6-10. Schematic Diagram –DMB19 Board (1/4)– ................... 41
6-11. Schematic Diagram –DMB19 Board (2/4)– ................... 42
6-12. Schematic Diagram –DMB19 Board (3/4)– ................... 43
6-13. Schematic Diagram –DMB19 Board (4/4)– ................... 44
6-14. Printed Wiring Board –Main Section– ............................ 45
6-15. Schematic Diagram –Main Section (1/3)– ...................... 46
6-16. Schematic Diagram –Main Section (2/3)– ...................... 47
6-17. Schematic Diagram –Main Section (3/3)– ...................... 48
6-18. Printed Wiring Boards –Mic/HP/USB Section– ............. 49
6-19. Schematic Diagram –Mic/HP/USB Section– ................. 50
6-20. Printed Wiring Board –TC-Amp Section
(Except E2, E51, AR, MX Model) – ............................... 51
6-21. Schematic Diagram –TC-Amp Section
(Except E2, E51, AR, MX Model) – ............................... 52
6-22. Printed Wiring Board –Video Section–........................... 53
6-23. Schematic Diagram –Video Section– ............................. 54
6-24. Printed Wiring Boards –Front Section– .......................... 55
6-25. Schematic Diagram –Front Section– .............................. 56
6-26. Printed Wiring Boards –Panel Section– .......................... 57
6-27. Schematic Diagram –Panel Section– .............................. 58
6-28. Printed Wiring Board –LCD Control Section (1/2) – ..... 59
6-29. Printed Wiring Board –LCD Control Section (2/2) – ..... 60
6-30. Schematic Diagram –LCD Control Section– .................. 61
6-31. Printed Wiring Board –Power Amp Section– ................. 62
6-32. Schematic Diagram –Power Amp Section– .................... 63
6-33. Printed Wiring Boards –Trans Section–.......................... 64
6-34. Schematic Diagram –Trans Section– .............................. 65
6-23. Schematic Diagram –Video Section– ............................. 54
6-24. Printed Wiring Boards –Front Section– .......................... 55
6-25. Schematic Diagram –Front Section– .............................. 56
6-26. Printed Wiring Boards –Panel Section– .......................... 57
6-27. Schematic Diagram –Panel Section– .............................. 58
6-28. Printed Wiring Board –LCD Control Section (1/2) – ..... 59
6-29. Printed Wiring Board –LCD Control Section (2/2) – ..... 60
6-30. Schematic Diagram –LCD Control Section– .................. 61
6-31. Printed Wiring Board –Power Amp Section– ................. 62
6-32. Schematic Diagram –Power Amp Section– .................... 63
6-33. Printed Wiring Boards –Trans Section–.......................... 64
6-34. Schematic Diagram –Trans Section– .............................. 65
7. EXPLODED VIEWS
7-1. Overall Section ............................................................... 79
7-2. Front Panel Section-1 ...................................................... 80
7-3. Front Panel Section-2 ...................................................... 81
7-4. Top Panel Section (Except E2, E51, AR, MX Model).... 82
7-5. Chassis Section-1 ............................................................ 83
7-6. Chassis Section-2 ............................................................ 84
7-7. DVD Mechanism Deck Section-1 .................................. 85
7-8. DVD Mechanism Deck Section-2 .................................. 86
7-2. Front Panel Section-1 ...................................................... 80
7-3. Front Panel Section-2 ...................................................... 81
7-4. Top Panel Section (Except E2, E51, AR, MX Model).... 82
7-5. Chassis Section-1 ............................................................ 83
7-6. Chassis Section-2 ............................................................ 84
7-7. DVD Mechanism Deck Section-1 .................................. 85
7-8. DVD Mechanism Deck Section-2 .................................. 86
8. ELECTRICAL PARTS LIST
.............................. 87
HCD-GZR888D/GZR999D
6
SECTION 1
SERVICING NOTES
Notes on Disconnecting Between the OP Section (DVBU101)
and the DMB19 Board
and the DMB19 Board
Note: When disconnecting between the OP section (DVBU101) and the
DMB19 board, be sure to make a solder brige for electrostatic pre-
vention as illustrated in the fi gure (before disconnection).
vention as illustrated in the fi gure (before disconnection).
On the contrary, when installing the OP section, never remove the
solder bride until the OP section and the DMB19 board are con-
nected.
nected.
Be sure to remove the solder bridge after the OP section and the
DMB19 board have been connected.
Perform solder bridging
to prevent damage by
electrostatic discharge
when handling the BU
as a single unit.
to prevent damage by
electrostatic discharge
when handling the BU
as a single unit.
Note of Replacing the IC401 on the POWER AMP Board
(HCD-GZR999D only)
The IC401 is limited to the stock quantity of service parts.
When the IC401 cannot be obtained, exchange the complete POW-
ER AMP board.
However, when the complete POWER AMP board is exchanged,
you must also exchange the IC501 on the MAIN board to Type B
at the same time.
Refer to following fl owchart.
(HCD-GZR999D only)
The IC401 is limited to the stock quantity of service parts.
When the IC401 cannot be obtained, exchange the complete POW-
ER AMP board.
However, when the complete POWER AMP board is exchanged,
you must also exchange the IC501 on the MAIN board to Type B
at the same time.
Refer to following fl owchart.
Repair start
Repair comfirmation
of IC401
IC401 exchange
Complete
POWER AMP
board exchange
IC501 on the
MAIN board
exchange to Type B
Operation check
Part procurement
of IC401
NG
OK
Repair completion
Manual Opening and Closing the DVD Tray
As illustrated, insert a fl athead screwdriver and give a turn to the
left to put the DVD tray out.
As illustrated, insert a fl athead screwdriver and give a turn to the
left to put the DVD tray out.
1
2
As illustrated, insert a flathead screwdriver
and give a turn to the left to put the DVD tray out.
and give a turn to the left to put the DVD tray out.
flathead screwdriver
DVD tray
Ver. 1.5
HCD-GZR888D/GZR999D
7
Service Position for the BU
DMB19 board
Note for Replacement of the KNOB (JOG)
When replacing the KNOB (JOG), apply the SANKOL FTA-001HA (Part No. J-2501-264-A) to the end of the rib at 6 places.
When replacing the KNOB (JOG), apply the SANKOL FTA-001HA (Part No. J-2501-264-A) to the end of the rib at 6 places.
Note for Replacement of the HOLDER (KNOB)
When replacing the HOLDER (KNOB), apply the SANKOL FG-21BL (Part No. J-2501-251-A) to the end of the SPRING (KNOB)
at 2 places after the SPRING (KNOB) is installed.
When replacing the HOLDER (KNOB), apply the SANKOL FG-21BL (Part No. J-2501-251-A) to the end of the SPRING (KNOB)
at 2 places after the SPRING (KNOB) is installed.
SANKOL FTA-001HA
knob (JOG)
(Part No. 4-165-417-11 or 4-165-417-21)
(Part No. 4-165-417-11 or 4-165-417-21)
SANKOL FTA-001HA
SANKOL FG-21BL
SANKOL FG-21BL
holder (knob)
(Part No. 4-165-418-01)
(Part No. 4-165-418-01)
spring (knob)
(Part No. 4-171-496-02)
(Part No. 4-171-496-02)
Ver. 1.2
HCD-GZR888D/GZR999D
8
SECTION 2
DISASSEMBLY
• This set can be disassembled in the order shown below.
2-1. CASE (SIDE-L),
CASE (SIDE-R)
(Page 9)
2-2. TOP PANEL SECTION
(Page 9)
SET
2-3. LOADING PANEL
(Page 10)
2-4. CHASSIS
(Page 10)
2-14. TC-AMP BOARD
(Page 15)
EXCEPT E2, E51, AR, MX MODEL
2-15. TAPE MECHANISM DECK
(Page 16)
2-16. HOLDER (TC)
(Page 16)
2-23. BASE UNIT
(Page 20)
2-24. OPTICAL PICK-UP
(Page 20)
2-21. CHASSIS
(Page 19)
2-22. DMB19 BOARD
(Page 19)
2-19. MOTOR (TB) BOARD
(Page 18)
2-20. MOTOR (LD) BOARD
(Page 18)
2-18. SENSOR BOARD
(Page 17)
2-5. FRONT PANEL SECTION
(Page 11)
2-7. MAIN BOARD
(Page 12)
2-6. BACK PANEL SECTION
(Page 11)
2-8. POWER AMP BOARD
(Page 12)
2-9. DVD MECHANISM DECK,
TUNER (TM901)
(Page 13)
2-17. DRIVER BOARD,
SW BOARD
(Page 17)
2-11. LEFT BOARD,
RIGHT BOARD,
FRONT BOARD
(Page 14)
2-10. VOL-LED BOARD
(Page 13)
2-12. CURSOR STAGE ASSY,
SUB PANEL LCD SECTION,
MIC BOARD
(Page 14)
2-13. LCD CTRL BOARD,
LCD MODULE (LCD101)
(Page 15)
• Abbreviation
AR
AR
: Argentina model
E2
: 120V AC area in E model
E51
: Chilean and Peruvian models
MX
: Mexican model
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