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Model
HCD-GT111 HCD-GT222 HCD-GT444 HCD-GT555 MHC-GT111 MHC-GT111BP MHC-GT222 MHC-GT444 MHC-GT555
Pages
93
Size
3.94 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-gt111-hcd-gt222-hcd-gt444-hcd-gt555-mhc-gt111-.pdf
Date

Sony HCD-GT111 / HCD-GT222 / HCD-GT444 / HCD-GT555 / MHC-GT111 / MHC-GT111BP / MHC-GT222 / MHC-GT444 / MHC-GT555 Service Manual ▷ View online

SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
HCD-GT111/GT222/
GT444/GT555
SPECIFICATIONS
COMPACT DISC DECK RECEIVER
9-889-112-05
2008J05-1
© 
2008.10
AEP Model
HCD-GT111/GT222/GT444
UK Model
HCD-GT444
E Model
Russian Model
HCD-GT111/GT222/GT444/GT555
Ver. 1.4  2008.10
•  HCD-GT111 is the amplifi er, USB, CD player, tape 
deck and tuner section in MHC-GT111/GT111BP.
•  HCD-GT222 is the amplifi er, USB, CD player, tape 
deck and tuner section in MHC-GT222.
•  HCD-GT444 is the amplifi er, USB, CD player, tape 
deck and tuner section in MHC-GT444.
•  HCD-GT555 is the amplifi er, USB, CD player, tape 
deck and tuner section in MHC-GT555.
Photo: HCD-GT555
CD
Section
Model Name Using Similar Mechanism
NEW
Mechanism Type
CDM88A-K6BD93-WOD
Optical Pick-up Block Name
KSM-213DCP
Tape deck 
Section 
Model Name Using Similar Mechanism
HCD-EC55/EC77
Tape Transport Mechanism Type
TCM-J1 or CS-21SC-900TP
Amplifier section
HCD-GT555
The following are measured at AC 120, 127,
220, 230 – 240 V 50/60 Hz
Front speaker
Power output (rated): 110 W + 110 W
(at 6
Ω, 1 kHz, 1% THD)
RMS output power (reference):
200W + 200 W (per channel at 6
Ω,
1 kHz, 10% THD)
Subwoofer
RMS output power (reference): 190 W
(at 6
Ω, 100 Hz, 10% THD)
HCD-GT444
The following are measured at AC 120, 127,
220, 230 – 240 V 50/60 Hz
Front speaker
Power output (rated): 90 W + 90 W
(at 6
Ω, 1 kHz, 1% THD)
RMS output power (reference):
150 W + 150 W (per channel at 6
Ω,
1 kHz, 10% THD)
Subwoofer
RMS output power (reference): 150 W
(at 6
Ω, 100 Hz, 10% THD)
HCD-GT222
The following are measured at AC 120, 127,
220, 230 – 240V 50/60 Hz
Power output (rated): 110 W + 110 W
(at 6
Ω, 1 kHz, 1% THD)
RMS output power (reference):
200 W + 200 W (per channel at 6
Ω,
1 kHz, 10% THD)
HCD-GT111
The following are measured at AC 120, 127,
220, 230 – 240V 50/60 Hz
Power output (rated): 60 W + 60 W
(at 6
Ω, 1 kHz, 1% THD)
RMS output power (reference):
100 W + 100 W (per channel at 6
Ω,
1 kHz, 10% THD)
Inputs
AUDIO INPUT L/R : voltage
250 mV, impedance 47 kilohms
MIC: sensitivity 1 mV, impedance
10 kilohms
(USB) port: Type A
Outputs
PHONES: accepts headphones of 8
Ω or
more
FRONT SPEAKER: accepts impedance of
6
Ω
SUBWOOFER (HCD-GT555/
HCD-GT444 only): accepts
impedance of 6
Ω
USB section
Supported bit rate
MP3 (MPEG 1 Audio Layer-3):
32 – 320 kbps, VBR
WMA: 32 – 192 kbps, VBR
AAC: 48 – 320 kbps
Sampling frequencies
MP3 (MPEG 1 Audio Layer-3):
32/44.1/48 kHz
WMA: 44.1 kHz
AAC: 44.1 kHz
Transfer speed
Full-Speed
Supported USB device
Mass Storage Class
Maximum current
500 mA
CD player section
System: Compact disc and digital audio
system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6
μW
* This output is the value measurement
at a distance of 200 mm from the
objective lens surface on the Optical
Pick-up Block with 7 mm aperture.
Frequency response: 20 Hz – 20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 88 dB
Tape deck section
Recording system: 4-track 2-channel, stereo
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range:
87.5 – 108.0 MHz (50 kHz step)
Antenna: FM lead antenna
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 10.7 MHz
AM tuner section
Tuning range
Pan American and Oceanian models:
530 – 1,710 kHz (with 10 kHz tuning
interval)
531 – 1,710 kHz (with 9 kHz tuning
interval)
European and Russian models:
531 – 1,602 kHz (with 9 kHz tuning
interval)
Other models:
530 – 1,610 kHz (with 10 kHz tuning
interval)
531 – 1,602 kHz (with 9 kHz tuning
interval)
Antenna: AM loop antenna, external antenna
terminal
Intermediate frequency: 450 kHz
Mexican model: AC 127 V, 60 Hz
Argentine model: AC 220 V, 50/60 Hz
Other models: AC 120, 220 or 230 –
240 V, 50/60 Hz, Adjustable with
voltage selector
Power consumption
HCD-GT555: 216 W
HCD-GT444: 286 W
HCD-GT222: 163 W
HCD-GT111: 150 W
Dimensions (w/h/d) (excl. speakers)
Approx. 231 × 361 × 437.5 mm
(9 1/8 × 14 1/4 × 17 1/4 inch)
Mass (excl. speakers)
HCD-GT555/GT444/GT222 
(Except European model),
HCD-GT222 (European model):
9.6 kg
HCD-GT111: 8.0 kg
Design and specifications are subject to
change without notice.
General
Power requirements
European and Russian models:
AC 230 V, 50/60 Hz
HCD-GT111/GT222/GT444/GT555
2
1. 
SERVICING  NOTES
  .............................................   3
2. GENERAL
  ..................................................................   7
3. DISASSEMBLY
3-1. Disassembly 
Flow 
...........................................................   9
3-2. Side-L/R 
Case 
.................................................................  10
3-3.  Top Panel Block ..............................................................   10
3-4.  Tape Mechanism Deck ....................................................   11
3-5.  Front Panel Block ...........................................................   11
3-6.  DC Fan (M102), Back Panel ...........................................   12
3-7. MAIN 
Board 
...................................................................  12
3-8.  CD Mechanism Block .....................................................   13
3-9.  DC Fan (M101), POWERAMP Board ...........................   13
3-10. Base Unit .........................................................................   14
3-11.  OP Base Assy (KSM-213D) ...........................................   14
3-12. Belt (DLM3A) ................................................................   15
4. 
TEST  MODE 
 ............................................................   16
5. MECHANICAL 
 
ADJUSTMENTS 
 ......................   20
6. ELECTRICAL 
 
ADJUSTMENTS 
 ........................   21
7. DIAGRAMS
7-1.  Block Diagram - CD SERVO, USB Section - ................   23
7-2.  Block Diagram - MAIN Section - ...................................   24
7-3.  Block Diagram - AMP Section - .....................................   25
7-4. Block 
Diagram 
 
- PANEL, POWER SUPPLY Section - ...........................   26
7-5.  Schematic Diagram - CD Board (1/2) - ..........................   28
7-6.  Schematic Diagram - CD Board (2/2) - ..........................   29
7-7.  Printed Wiring Board - CD Board - ................................   30
7-8.  Printed Wiring Board - TC Board - .................................   31
7-9.  Schematic Diagram - TC Board - ...................................   31
7-10.  Printed Wiring Board - USB Board - ..............................   32
7-11.  Schematic Diagram - USB Board - .................................   33
7-12.  Printed Wiring Boards - REG Section - ..........................   34
7-13.  Schematic Diagram - REG Section - ..............................   34
7-14.  Printed Wiring Board - MAIN Board - ...........................   35
7-15.  Schematic Diagram - MAIN Board (1/4) - .....................   36
7-16.  Schematic Diagram - MAIN Board (2/4) - .....................   37
TABLE  OF  CONTENTS
SAFETY-RELATED COMPONET WARNING!
COMPONENTS  IDENTIFIED  BY  MARK 
0 OR  DOTTED  LINE  
WITH  MARK 
0 ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
Notes on chip component replacement
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
This appliance is 
classified as a CLASS 1
LASER product. This
marking is located on the 
rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures other than 
those specifi ed herein may result in hazardous radiation exposure.
7-17.  Schematic Diagram - MAIN Board (3/4) - .....................   38
7-18.  Schematic Diagram - MAIN Board (4/4) - .....................   39
7-19.  Printed Wiring Boards - JACK Section - ........................   40
7-20.  Schematic Diagram - JACK Section - ............................   40
7-21.  Printed Wiring Board - POWERAMP Board - ...............   41
7-22.  Schematic Diagram - POWERAMP Board (1/2) - .........   42
7-23.  Schematic Diagram - POWERAMP Board (2/2) - .........   43
7-24.  Printed Wiring Board - DISPLAY Board - .....................   44
7-25.  Schematic Diagram - DISPLAY Board - ........................   45
7-26.  Printed Wiring Boards - PANEL Section - .....................   46
7-27.  Schematic Diagram - PANEL Section - ..........................   47
7-28. Printed Wiring Board 
 
- TRANS1 Board (GT111: 120V AC area in E, 240V AC 
area in E, Chilean and Peruvian models) - ......................   48
7-29.  Schematic Diagram - TRANS1 Board 
 
(GT111: 120V AC area in E, 240V AC area in E, 
 
Chilean and Peruvian models) - ......................................   49
7-30.  Printed Wiring Board - TRANS2 Board 
 (GT222/GT444/GT555) 
...............................................  
50
7-31.  Schematic Diagram - TRANS2 Board 
 (GT222/GT444/GT555) 
...............................................  
51
7-32.  Printed Wiring Board - TRANSX Board 
 
(GT111: AEP, Russian and Argentina models) - .............   52
7-33.  Schematic Diagram - TRANSX Board 
 
(GT111: AEP, Russian and Argentina models) - .............   53
8. 
EXPLODED  VIEWS
8-1. Case 
Section 
....................................................................  63
8-2.  Loading Panel Section ....................................................   64
8-3.  DISPLAY Board Section ................................................   65
8-4.  Front Panel Section .........................................................   66
8-5. Meter 
Display 
Assy 
.........................................................  67
8-6.  Top Panel Section ...........................................................   68
8-7.  Back Panel Section .........................................................   69
8-8.  MAIN Board Section ......................................................   70
8-9. Chassis 
Section 
...............................................................  71
8-10.  CD Mechanism Section (CDM88A-K6BD93-WOD) ....   72
9. 
ELECTRICAL  PARTS  LIST
  ..............................   73
Ver. 1.4
HCD-GT111/GT222/GT444/GT555
3
SECTION  1
SERVICING  NOTES
Model
Part No.
GT555: E2
3-287-080-0
[]
GT444: E2
3-287-080-1
[]
GT222: E2
3-287-080-2
[]
GT111: E2
3-287-080-3
[]
GT555: MX
3-287-081-0
[]
GT444: MX
3-287-081-1
[]
GT222: MX
3-287-081-2
[]
GT111: E3
3-287-082-0
[]
GT555: AR
3-287-085-0
[]
GT444: AR
3-287-085-1
[]
GT222: AR
3-287-085-2
[]
GT111: AR
3-287-085-3
[]
GT555: E51
3-287-086-0
[]
GT444: E51
3-287-086-1
[]
GT222: E51
3-287-086-2
[]
GT111: E51
3-287-086-3
[]
GT111: AEP
3-287-088-0
[]
GT222: AEP
3-287-088-1
[]
GT444: AEP, UK
3-287-088-2
[]
GT111: RU
3-287-090-0
[]
GT222: RU
3-287-090-1
[]
GT444: RU
3-287-090-2
[]
GT555: RU
3-287-090-3
[]
MODEL  IDENTIFICATION
– Back Panel –
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electrostat-
ic break-down because of the potential difference generated by the 
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•   Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution:  The printed pattern (copper foil) may peel away if the 
heated tip is applied for too long, so be careful!
•   Strong viscosity
 
Unleaded solder is more viscou-s (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
•   Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
RELEASING  THE  DISC  TRAY  LOCK
The disc tray lock function for the antitheft of an demonstration 
disc in the store is equipped.
Releasing Procedure:
1. Press 
[I/
1
] button to turn the power on.
2.  Press the [CD] button to select CD function.
3.  While pressing the [
x
] button, press the [
Z
] button for more 5 
seconds).
4.  The message “UNLOCKED” is displayed and the disc tray is 
unlocked.
Note: When 
LOCKED
 is displayed, the slot lock is not released by 
turning power on/off with the
 [I/
1]
 button.
MODEL
NUMBE
LABEL
• Abbreviation
 AR  : 
Argentina 
model
  E2 
: 120V AC area in E model
  E3 
: 240V AC area in E model
  E51 
: Chilean and Peruvian models
  MX 
: Mexican model
 RU  : 
Russian 
model
Ver. 1.4
HCD-GT111/GT222/GT444/GT555
4
HOW  TO  REMOVE  THE  KNOB  VOLUME
HOW  TO  OPEN  THE  TRAY  WHEN  POWER  SWITCH  TURN  OFF
 Pull the tray by the hand.
 Turn a gear by 
 
a driver till a lever 
 
falls down to the 
 
position of the figure.
lever
gear
hole
 knob volume
hole
front panel block
(back view)
 Push the knob volume by the flat head driver.
Page of 93
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Sony HCD-GT111 / HCD-GT222 / HCD-GT444 / HCD-GT555 / MHC-GT111 / MHC-GT111BP / MHC-GT222 / MHC-GT444 / MHC-GT555 Service Manual ▷ Download

  • DOWNLOAD Sony HCD-GT111 / HCD-GT222 / HCD-GT444 / HCD-GT555 / MHC-GT111 / MHC-GT111BP / MHC-GT222 / MHC-GT444 / MHC-GT555 Service Manual ↓ Size: 3.94 MB | Pages: 93 in PDF or view online for FREE
  • Here you can View online or download the Service Manual for the Sony HCD-GT111 / HCD-GT222 / HCD-GT444 / HCD-GT555 / MHC-GT111 / MHC-GT111BP / MHC-GT222 / MHC-GT444 / MHC-GT555 in PDF for free, which will help you to disassemble, recover, fix and repair Sony HCD-GT111 / HCD-GT222 / HCD-GT444 / HCD-GT555 / MHC-GT111 / MHC-GT111BP / MHC-GT222 / MHC-GT444 / MHC-GT555 Audio. Information contained in Sony HCD-GT111 / HCD-GT222 / HCD-GT444 / HCD-GT555 / MHC-GT111 / MHC-GT111BP / MHC-GT222 / MHC-GT444 / MHC-GT555 Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.