Sony HCD-GT111 / HCD-GT222 / HCD-GT444 / HCD-GT555 / MHC-GT111 / MHC-GT111BP / MHC-GT222 / MHC-GT444 / MHC-GT555 Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
HCD-GT111/GT222/
GT444/GT555
SPECIFICATIONS
COMPACT DISC DECK RECEIVER
9-889-112-05
2008J05-1
©
2008.10
AEP Model
HCD-GT111/GT222/GT444
UK Model
HCD-GT444
E Model
Russian Model
HCD-GT111/GT222/GT444/GT555
Ver. 1.4 2008.10
• HCD-GT111 is the amplifi er, USB, CD player, tape
deck and tuner section in MHC-GT111/GT111BP.
• HCD-GT222 is the amplifi er, USB, CD player, tape
deck and tuner section in MHC-GT222.
• HCD-GT444 is the amplifi er, USB, CD player, tape
deck and tuner section in MHC-GT444.
• HCD-GT555 is the amplifi er, USB, CD player, tape
deck and tuner section in MHC-GT555.
Photo: HCD-GT555
CD
Section
Section
Model Name Using Similar Mechanism
NEW
Mechanism Type
CDM88A-K6BD93-WOD
Optical Pick-up Block Name
KSM-213DCP
Tape deck
Section
Section
Model Name Using Similar Mechanism
HCD-EC55/EC77
Tape Transport Mechanism Type
TCM-J1 or CS-21SC-900TP
Amplifier section
HCD-GT555
The following are measured at AC 120, 127,
220, 230 – 240 V 50/60 Hz
Front speaker
220, 230 – 240 V 50/60 Hz
Front speaker
Power output (rated): 110 W + 110 W
(at 6
(at 6
Ω, 1 kHz, 1% THD)
RMS output power (reference):
200W + 200 W (per channel at 6
200W + 200 W (per channel at 6
Ω,
1 kHz, 10% THD)
Subwoofer
RMS output power (reference): 190 W
(at 6
(at 6
Ω, 100 Hz, 10% THD)
HCD-GT444
The following are measured at AC 120, 127,
220, 230 – 240 V 50/60 Hz
Front speaker
The following are measured at AC 120, 127,
220, 230 – 240 V 50/60 Hz
Front speaker
Power output (rated): 90 W + 90 W
(at 6
(at 6
Ω, 1 kHz, 1% THD)
RMS output power (reference):
150 W + 150 W (per channel at 6
150 W + 150 W (per channel at 6
Ω,
1 kHz, 10% THD)
Subwoofer
RMS output power (reference): 150 W
(at 6
(at 6
Ω, 100 Hz, 10% THD)
HCD-GT222
The following are measured at AC 120, 127,
220, 230 – 240V 50/60 Hz
The following are measured at AC 120, 127,
220, 230 – 240V 50/60 Hz
Power output (rated): 110 W + 110 W
(at 6
(at 6
Ω, 1 kHz, 1% THD)
RMS output power (reference):
200 W + 200 W (per channel at 6
200 W + 200 W (per channel at 6
Ω,
1 kHz, 10% THD)
HCD-GT111
The following are measured at AC 120, 127,
220, 230 – 240V 50/60 Hz
The following are measured at AC 120, 127,
220, 230 – 240V 50/60 Hz
Power output (rated): 60 W + 60 W
(at 6
(at 6
Ω, 1 kHz, 1% THD)
RMS output power (reference):
100 W + 100 W (per channel at 6
100 W + 100 W (per channel at 6
Ω,
1 kHz, 10% THD)
Inputs
AUDIO INPUT L/R : voltage
250 mV, impedance 47 kilohms
MIC: sensitivity 1 mV, impedance
10 kilohms
AUDIO INPUT L/R : voltage
250 mV, impedance 47 kilohms
MIC: sensitivity 1 mV, impedance
10 kilohms
(USB) port: Type A
Outputs
PHONES: accepts headphones of 8
PHONES: accepts headphones of 8
Ω or
more
FRONT SPEAKER: accepts impedance of
6
FRONT SPEAKER: accepts impedance of
6
Ω
SUBWOOFER (HCD-GT555/
HCD-GT444 only): accepts
impedance of 6
HCD-GT444 only): accepts
impedance of 6
Ω
USB section
Supported bit rate
MP3 (MPEG 1 Audio Layer-3):
32 – 320 kbps, VBR
WMA: 32 – 192 kbps, VBR
AAC: 48 – 320 kbps
32 – 320 kbps, VBR
WMA: 32 – 192 kbps, VBR
AAC: 48 – 320 kbps
Sampling frequencies
MP3 (MPEG 1 Audio Layer-3):
32/44.1/48 kHz
WMA: 44.1 kHz
AAC: 44.1 kHz
32/44.1/48 kHz
WMA: 44.1 kHz
AAC: 44.1 kHz
Transfer speed
Full-Speed
Supported USB device
Mass Storage Class
Maximum current
500 mA
CD player section
System: Compact disc and digital audio
system
system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6
Laser Output*: Less than 44.6
μW
* This output is the value measurement
at a distance of 200 mm from the
objective lens surface on the Optical
Pick-up Block with 7 mm aperture.
objective lens surface on the Optical
Pick-up Block with 7 mm aperture.
Frequency response: 20 Hz – 20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 88 dB
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 88 dB
Tape deck section
Recording system: 4-track 2-channel, stereo
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range:
Tuning range:
87.5 – 108.0 MHz (50 kHz step)
Antenna: FM lead antenna
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 10.7 MHz
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 10.7 MHz
AM tuner section
Tuning range
Tuning range
Pan American and Oceanian models:
530 – 1,710 kHz (with 10 kHz tuning
interval)
531 – 1,710 kHz (with 9 kHz tuning
interval)
European and Russian models:
531 – 1,602 kHz (with 9 kHz tuning
interval)
Other models:
530 – 1,610 kHz (with 10 kHz tuning
interval)
531 – 1,602 kHz (with 9 kHz tuning
interval)
530 – 1,710 kHz (with 10 kHz tuning
interval)
531 – 1,710 kHz (with 9 kHz tuning
interval)
European and Russian models:
531 – 1,602 kHz (with 9 kHz tuning
interval)
Other models:
530 – 1,610 kHz (with 10 kHz tuning
interval)
531 – 1,602 kHz (with 9 kHz tuning
interval)
Antenna: AM loop antenna, external antenna
terminal
Intermediate frequency: 450 kHz
terminal
Intermediate frequency: 450 kHz
Mexican model: AC 127 V, 60 Hz
Argentine model: AC 220 V, 50/60 Hz
Other models: AC 120, 220 or 230 –
Argentine model: AC 220 V, 50/60 Hz
Other models: AC 120, 220 or 230 –
240 V, 50/60 Hz, Adjustable with
voltage selector
Power consumption
HCD-GT555: 216 W
HCD-GT444: 286 W
HCD-GT222: 163 W
HCD-GT111: 150 W
HCD-GT444: 286 W
HCD-GT222: 163 W
HCD-GT111: 150 W
Dimensions (w/h/d) (excl. speakers)
Approx. 231 × 361 × 437.5 mm
(9 1/8 × 14 1/4 × 17 1/4 inch)
(9 1/8 × 14 1/4 × 17 1/4 inch)
Mass (excl. speakers)
HCD-GT555/GT444/GT222
(Except European model),
HCD-GT222 (European model):
9.6 kg
HCD-GT111: 8.0 kg
(Except European model),
HCD-GT222 (European model):
9.6 kg
HCD-GT111: 8.0 kg
Design and specifications are subject to
change without notice.
change without notice.
General
Power requirements
European and Russian models:
AC 230 V, 50/60 Hz
AC 230 V, 50/60 Hz
HCD-GT111/GT222/GT444/GT555
2
1.
SERVICING NOTES
............................................. 3
2. GENERAL
.................................................................. 7
3. DISASSEMBLY
3-1. Disassembly
Flow
........................................................... 9
3-2. Side-L/R
Case
................................................................. 10
3-3. Top Panel Block .............................................................. 10
3-4. Tape Mechanism Deck .................................................... 11
3-5. Front Panel Block ........................................................... 11
3-6. DC Fan (M102), Back Panel ........................................... 12
3-7. MAIN
3-4. Tape Mechanism Deck .................................................... 11
3-5. Front Panel Block ........................................................... 11
3-6. DC Fan (M102), Back Panel ........................................... 12
3-7. MAIN
Board
................................................................... 12
3-8. CD Mechanism Block ..................................................... 13
3-9. DC Fan (M101), POWERAMP Board ........................... 13
3-10. Base Unit ......................................................................... 14
3-11. OP Base Assy (KSM-213D) ........................................... 14
3-12. Belt (DLM3A) ................................................................ 15
3-9. DC Fan (M101), POWERAMP Board ........................... 13
3-10. Base Unit ......................................................................... 14
3-11. OP Base Assy (KSM-213D) ........................................... 14
3-12. Belt (DLM3A) ................................................................ 15
4.
TEST MODE
............................................................ 16
5. MECHANICAL
ADJUSTMENTS
...................... 20
6. ELECTRICAL
ADJUSTMENTS
........................ 21
7. DIAGRAMS
7-1. Block Diagram - CD SERVO, USB Section - ................ 23
7-2. Block Diagram - MAIN Section - ................................... 24
7-3. Block Diagram - AMP Section - ..................................... 25
7-4. Block
7-2. Block Diagram - MAIN Section - ................................... 24
7-3. Block Diagram - AMP Section - ..................................... 25
7-4. Block
Diagram
- PANEL, POWER SUPPLY Section - ........................... 26
7-5. Schematic Diagram - CD Board (1/2) - .......................... 28
7-6. Schematic Diagram - CD Board (2/2) - .......................... 29
7-7. Printed Wiring Board - CD Board - ................................ 30
7-8. Printed Wiring Board - TC Board - ................................. 31
7-9. Schematic Diagram - TC Board - ................................... 31
7-10. Printed Wiring Board - USB Board - .............................. 32
7-11. Schematic Diagram - USB Board - ................................. 33
7-12. Printed Wiring Boards - REG Section - .......................... 34
7-13. Schematic Diagram - REG Section - .............................. 34
7-14. Printed Wiring Board - MAIN Board - ........................... 35
7-15. Schematic Diagram - MAIN Board (1/4) - ..................... 36
7-16. Schematic Diagram - MAIN Board (2/4) - ..................... 37
7-6. Schematic Diagram - CD Board (2/2) - .......................... 29
7-7. Printed Wiring Board - CD Board - ................................ 30
7-8. Printed Wiring Board - TC Board - ................................. 31
7-9. Schematic Diagram - TC Board - ................................... 31
7-10. Printed Wiring Board - USB Board - .............................. 32
7-11. Schematic Diagram - USB Board - ................................. 33
7-12. Printed Wiring Boards - REG Section - .......................... 34
7-13. Schematic Diagram - REG Section - .............................. 34
7-14. Printed Wiring Board - MAIN Board - ........................... 35
7-15. Schematic Diagram - MAIN Board (1/4) - ..................... 36
7-16. Schematic Diagram - MAIN Board (2/4) - ..................... 37
TABLE OF CONTENTS
SAFETY-RELATED COMPONET WARNING!
COMPONENTS IDENTIFIED BY MARK
0 OR DOTTED LINE
WITH MARK
0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
Notes on chip component replacement
•
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
aged by heat.
Flexible Circuit Board Repairing
•
•
Keep the temperature of soldering iron around 270 °C during
repairing.
repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
or unsoldering.
This appliance is
classified as a CLASS 1
LASER product. This
marking is located on the
rear exterior.
classified as a CLASS 1
LASER product. This
marking is located on the
rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures other than
those specifi ed herein may result in hazardous radiation exposure.
Use of controls or adjustments or performance of procedures other than
those specifi ed herein may result in hazardous radiation exposure.
7-17. Schematic Diagram - MAIN Board (3/4) - ..................... 38
7-18. Schematic Diagram - MAIN Board (4/4) - ..................... 39
7-19. Printed Wiring Boards - JACK Section - ........................ 40
7-20. Schematic Diagram - JACK Section - ............................ 40
7-21. Printed Wiring Board - POWERAMP Board - ............... 41
7-22. Schematic Diagram - POWERAMP Board (1/2) - ......... 42
7-23. Schematic Diagram - POWERAMP Board (2/2) - ......... 43
7-24. Printed Wiring Board - DISPLAY Board - ..................... 44
7-25. Schematic Diagram - DISPLAY Board - ........................ 45
7-26. Printed Wiring Boards - PANEL Section - ..................... 46
7-27. Schematic Diagram - PANEL Section - .......................... 47
7-28. Printed Wiring Board
7-18. Schematic Diagram - MAIN Board (4/4) - ..................... 39
7-19. Printed Wiring Boards - JACK Section - ........................ 40
7-20. Schematic Diagram - JACK Section - ............................ 40
7-21. Printed Wiring Board - POWERAMP Board - ............... 41
7-22. Schematic Diagram - POWERAMP Board (1/2) - ......... 42
7-23. Schematic Diagram - POWERAMP Board (2/2) - ......... 43
7-24. Printed Wiring Board - DISPLAY Board - ..................... 44
7-25. Schematic Diagram - DISPLAY Board - ........................ 45
7-26. Printed Wiring Boards - PANEL Section - ..................... 46
7-27. Schematic Diagram - PANEL Section - .......................... 47
7-28. Printed Wiring Board
- TRANS1 Board (GT111: 120V AC area in E, 240V AC
area in E, Chilean and Peruvian models) - ...................... 48
area in E, Chilean and Peruvian models) - ...................... 48
7-29. Schematic Diagram - TRANS1 Board
(GT111: 120V AC area in E, 240V AC area in E,
Chilean and Peruvian models) - ...................................... 49
7-30. Printed Wiring Board - TRANS2 Board
(GT222/GT444/GT555)
(GT222/GT444/GT555)
-
...............................................
50
7-31. Schematic Diagram - TRANS2 Board
(GT222/GT444/GT555)
(GT222/GT444/GT555)
-
...............................................
51
7-32. Printed Wiring Board - TRANSX Board
(GT111: AEP, Russian and Argentina models) - ............. 52
7-33. Schematic Diagram - TRANSX Board
(GT111: AEP, Russian and Argentina models) - ............. 53
8.
EXPLODED VIEWS
8-1. Case
Section
.................................................................... 63
8-2. Loading Panel Section .................................................... 64
8-3. DISPLAY Board Section ................................................ 65
8-4. Front Panel Section ......................................................... 66
8-5. Meter
8-3. DISPLAY Board Section ................................................ 65
8-4. Front Panel Section ......................................................... 66
8-5. Meter
Display
Assy
......................................................... 67
8-6. Top Panel Section ........................................................... 68
8-7. Back Panel Section ......................................................... 69
8-8. MAIN Board Section ...................................................... 70
8-9. Chassis
8-7. Back Panel Section ......................................................... 69
8-8. MAIN Board Section ...................................................... 70
8-9. Chassis
Section
............................................................... 71
8-10. CD Mechanism Section (CDM88A-K6BD93-WOD) .... 72
9.
ELECTRICAL PARTS LIST
.............................. 73
Ver. 1.4
HCD-GT111/GT222/GT444/GT555
3
SECTION 1
SERVICING NOTES
Model
Part No.
GT555: E2
3-287-080-0
[]
GT444: E2
3-287-080-1
[]
GT222: E2
3-287-080-2
[]
GT111: E2
3-287-080-3
[]
GT555: MX
3-287-081-0
[]
GT444: MX
3-287-081-1
[]
GT222: MX
3-287-081-2
[]
GT111: E3
3-287-082-0
[]
GT555: AR
3-287-085-0
[]
GT444: AR
3-287-085-1
[]
GT222: AR
3-287-085-2
[]
GT111: AR
3-287-085-3
[]
GT555: E51
3-287-086-0
[]
GT444: E51
3-287-086-1
[]
GT222: E51
3-287-086-2
[]
GT111: E51
3-287-086-3
[]
GT111: AEP
3-287-088-0
[]
GT222: AEP
3-287-088-1
[]
GT444: AEP, UK
3-287-088-2
[]
GT111: RU
3-287-090-0
[]
GT222: RU
3-287-090-1
[]
GT444: RU
3-287-090-2
[]
GT555: RU
3-287-090-3
[]
MODEL IDENTIFICATION
– Back Panel –
– Back Panel –
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostat-
ic break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
ic break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if the
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
RELEASING THE DISC TRAY LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure:
1. Press
1. Press
[I/
1
] button to turn the power on.
2. Press the [CD] button to select CD function.
3. While pressing the [
3. While pressing the [
x
] button, press the [
Z
] button for more 5
seconds).
4. The message “UNLOCKED” is displayed and the disc tray is
unlocked.
Note: When
“
LOCKED
”
is displayed, the slot lock is not released by
turning power on/off with the
[I/
1]
button.
MODEL
NUMBE
LABEL
NUMBE
LABEL
• Abbreviation
AR :
AR :
Argentina
model
E2
: 120V AC area in E model
E3
: 240V AC area in E model
E51
: Chilean and Peruvian models
MX
: Mexican model
RU :
Russian
model
Ver. 1.4
HCD-GT111/GT222/GT444/GT555
4
HOW TO REMOVE THE KNOB VOLUME
HOW TO OPEN THE TRAY WHEN POWER SWITCH TURN OFF
Pull the tray by the hand.
Turn a gear by
a driver till a lever
falls down to the
position of the figure.
lever
gear
hole
knob volume
hole
front panel block
(back view)
(back view)
Push the knob volume by the flat head driver.