Sony DAV-X10 / HCD-X10 Service Manual ▷ View online
SERVICE MANUAL
SUPER AUDIO CD/DVD RECEIVER
SPECIFICATIONS
HCD-X10
Ver. 1.0 2007.06
– Continued on next page –
9-887-725-01
2007F05-1
© 2007.06
© 2007.06
Sony Corporation
Home Audio Division
Published by Sony Techno Create Corporation
Published by Sony Techno Create Corporation
US Model
Canadian Model
AEP Model
UK Model
Model Name Using Similar Mechanism
HCD-X1
DVD Mechanism Type
CDM85-DVBU102
Optical Pick-Up Block Name
KHM-310CAA or KHM-313CAA
•
HCD-X10 is the amplifier, super audio CD/DVD
system, tuner and video section in DAV-X10.
system, tuner and video section in DAV-X10.
This product incorporates copyright protection
technology that is protected by U.S. patents and
other intellectual property rights. Use of this
copyright protection technology must be
authorized by Macrovision, and is intended for
home and other limited viewing uses only
unless otherwise authorized by Macrovision.
Reverse engineering or disassembly is
prohibited.
technology that is protected by U.S. patents and
other intellectual property rights. Use of this
copyright protection technology must be
authorized by Macrovision, and is intended for
home and other limited viewing uses only
unless otherwise authorized by Macrovision.
Reverse engineering or disassembly is
prohibited.
This system incorporates with Dolby* Digital
and Dolby Pro Logic (II) adaptive matrix
surround decoder and the DTS** Digital
Surround System.
and Dolby Pro Logic (II) adaptive matrix
surround decoder and the DTS** Digital
Surround System.
This system perfectly decodes 5.1 channel
signal, but you cannot add other commercially
available surround speakers.
signal, but you cannot add other commercially
available surround speakers.
*
Manufactured under license from Dolby
Laboratories.
“Dolby”, “Pro Logic”, and the double-D
symbol are trademarks of Dolby
Laboratories.
Laboratories.
“Dolby”, “Pro Logic”, and the double-D
symbol are trademarks of Dolby
Laboratories.
** Manufactured under license from DTS, Inc.
“DTS” and “DTS Digital Surround” are
registered trademarks of DTS, Inc.
registered trademarks of DTS, Inc.
Amplifier section (US and Canadian models)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
(FTC Output Power)
for the US model
(FTC Output Power)
for the US model
Front/Front surround:
With 4 ohms loads, both channels
driven, from 150 - 20,000 Hz;
rated 38 watts per channel
minimum
RMS power, with no more than 0.7
% total harmonic distortion from
250 milli watts to rated output.
driven, from 150 - 20,000 Hz;
rated 38 watts per channel
minimum
RMS power, with no more than 0.7
% total harmonic distortion from
250 milli watts to rated output.
Subwoofer:
With 4 ohms loads, both channels
driven, from 25 - 150 Hz; rated 38
watts per channel minimum RMS
power, with no more than 0.7 %
total harmonic distortion from 250
milli watts to rated output.
driven, from 25 - 150 Hz; rated 38
watts per channel minimum RMS
power, with no more than 0.7 %
total harmonic distortion from 250
milli watts to rated output.
Power output(rated)
for the Canadian model
for the Canadian model
Front/Front surround*:
70 W + 70 W
(at 4 ohms, 1 kHz, 1 % THD)
(at 4 ohms, 1 kHz, 1 % THD)
Subwoofer:
70 W + 70 W
(at 4 ohms, 100 Hz, 1 % THD)
(at 4 ohms, 100 Hz, 1 % THD)
RMS output power (reference)
Front/Front surround*:
80 W + 80 W
(at 4 ohms, 1 kHz, 10 % THD)
(at 4 ohms, 1 kHz, 10 % THD)
Subwoofer:
80 W + 80 W
(at 4 ohms, 100 Hz, 10 % THD)
(at 4 ohms, 100 Hz, 10 % THD)
* Depending on the sound field settings and the source, there
may be no sound output.
Inputs (Analog)
TV, SAT/CABLE, VIDEO
TV, SAT/CABLE, VIDEO
Sensitivity: 450 mV (ATT ON),
250 mV (ATT OFF)
250 mV (ATT OFF)
Impedance: 50 kilohms
Inputs (Digital/COAXIAL)
SAT/CABLE , VIDEO
Inputs (Digital/COAXIAL)
SAT/CABLE , VIDEO
Impedance: 75 ohms
Amplifier section (AEP and UK models)
Power output (rated)
Front/Front surround*:
70 W + 70 W
(at 4 ohms, 1 kHz, 1 % THD)
(at 4 ohms, 1 kHz, 1 % THD)
Subwoofer:
70 W + 70 W
(at 4 ohms, 100 Hz, 1 % THD)
(at 4 ohms, 100 Hz, 1 % THD)
RMS output power (reference)
Front/Front surround*:
80 W + 80 W
(at 4 ohms, 1 kHz, 10 % THD)
(at 4 ohms, 1 kHz, 10 % THD)
Subwoofer:
80 W + 80 W
(at 4 ohms, 100 Hz, 10 % THD)
(at 4 ohms, 100 Hz, 10 % THD)
* Depending on the sound field settings and the source, there
may be no sound output.
Inputs (Analog)
TV (EURO AV SCART), SAT/CABLE
TV (EURO AV SCART), SAT/CABLE
Sensitivity: 450 mV (ATT ON),
250 mV (ATT OFF)
Impedance: 50 kilohms
250 mV (ATT OFF)
Impedance: 50 kilohms
Inputs (Digital/COAXIAL)
SAT/CABLE Impedance:
SAT/CABLE Impedance:
75 ohms
Video section (US and Canadian models)
Outputs
VIDEO: 1 Vp-p 75 ohms
S VIDEO:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
PB/CB, PR/CR: 0.7 Vp-p
75 ohms
HDMI OUT: Type A (19 pin)
S VIDEO:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
PB/CB, PR/CR: 0.7 Vp-p
75 ohms
HDMI OUT: Type A (19 pin)
Inputs
VIDEO: 1 Vp-p 75 ohms
Video section (AEP and UK models)
Outputs
VIDEO: 1 Vp-p 75 ohms
RGB: 0.7 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
PB/CB, PR/CR: 0.7 Vp-p
RGB: 0.7 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
PB/CB, PR/CR: 0.7 Vp-p
2
HCD-X10
75 ohms
HDMI OUT: Type A (19 pin)
HDMI OUT: Type A (19 pin)
Inputs
VIDEO: 1 Vp-p 75 ohms
Super Audio CD/DVD system
Laser
Semiconductor laser
(Super Audio CD/DVD:
(Super Audio CD/DVD:
λ
= 650
nm)
(CD:
(CD:
λ
= 790 nm)
Emission duration:
continuous
continuous
Signal format system
US and Canadian models: NTSC
AEP and UK models: PAL/NTSC
AEP and UK models: PAL/NTSC
Tuner section
System
PLL quartz-locked digital
synthesizer system
synthesizer system
FM tuner section
Tuning range
Tuning range
87.5 – 108.0 MHz
Antenna (aerial)
FM wire antenna (aerial)
Antenna (aerial) terminal
75 ohms, unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
Tuning range
US and Canadian models:
530 – 1,710 kHz (with the interval
set at 10 kHz)
531 – 1,710 kHz (with the interval
set at 9 kHz)
AEP and UK models:
531 – 1,602 kHz
530 – 1,710 kHz (with the interval
set at 10 kHz)
531 – 1,710 kHz (with the interval
set at 9 kHz)
AEP and UK models:
531 – 1,602 kHz
Antenna (aerial)
AM loop antenna (aerial)
Intermediate frequency
450 kHz
General (US and Canadian models)
Power requirements
120 V AC, 60 Hz
Power consumption
On: 120 W
Standby: 0.3 W
Standby: 0.3 W
Output voltage/current
DIGITAL MEDIA PORT:
DC 5 V/700 mA
Dimensions (approx.)
381
×
79
×
327 mm (15
×
3
1
/
8
×
12
7
/
8
inches) (w/h/d)
Mass (approx.)
6.4 kg (14 lb 2 oz)
General (AEP and UK models)
Power requirements
230 V AC, 50/60 Hz
Power consumption
On: 120 W
Standby: 0.3 W
Standby: 0.3 W
Output voltage/current
DIGITAL MEDIA PORT:
DC 5 V/700 mA
Dimensions (approx.)
381
×
79
×
327 mm (w/h/d)
Mass (approx.)
6.4 kg
Design and specifications are subject to change without notice.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0
SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
Notes on chip component replacement
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
damaged by heat.
Flexible Circuit Board Repairing
•
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
during repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
Ω
0.15
µ
F
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
This appliance is
classified as a CLASS 1
LASER product. This
marking is located on the
bottom exterior.
classified as a CLASS 1
LASER product. This
marking is located on the
bottom exterior.
3
HCD-X10
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the TV screen and the front panel display. In this
case, check the following table.
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the TV screen and the front panel display. In this
case, check the following table.
When displaying the version
number on the screen
number on the screen
When you turn on the system, the version
number [VER.X.XX] (X is a number) may
appear on the TV screen. Although this is not a
malfunction and for Sony service use only,
normal system operation will not be possible.
Turn off the system, and then turn on the system
again to operate.
number [VER.X.XX] (X is a number) may
appear on the TV screen. Although this is not a
malfunction and for Sony service use only,
normal system operation will not be possible.
Turn off the system, and then turn on the system
again to operate.
Self-diagnosis Function
(When letters/numbers appear in the
display)
display)
First 3
characters of
the service
number
characters of
the service
number
Cause and/or corrective action
C 13
The disc is dirty.
,Clean the disc with a soft cloth.
,Clean the disc with a soft cloth.
C 31
The disc is not inserted correctly.
,Restart the system, then re-insert
,Restart the system, then re-insert
the disc correctly.
E XX
(xx is a number)
To prevent a malfunction, the
system has performed the self-
diagnosis function.
,Contact your nearest Sony
system has performed the self-
diagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and give the 5-
character service number.
service facility and give the 5-
character service number.
Example: E 61 10
C:13:50
VER.X.XX
4
HCD-X10
6-30. Schematic Diagram – AV-002 Board (2/2)
(AEP and UK models) – .................................................. 55
6-31. Printed Wiring Board – MIC-002 Board
(AEP and UK models) – .................................................. 56
6-32. Schematic Diagram – MIC-002 Board
(AEP and UK models) – .................................................. 56
6-33. Printed Wiring Board – P-SW Board – ........................... 57
6-34. Schematic Diagram – P-SW Board – .............................. 57
6-35. Printed Wiring Board – D IN-001 Board
6-34. Schematic Diagram – P-SW Board – .............................. 57
6-35. Printed Wiring Board – D IN-001 Board
(US and Canadian models) – ........................................... 58
6-36. Schematic Diagram – D IN-001 Board
(US and Canadian models) – ........................................... 59
6-37. Printed Wiring Board – D IN-002 Board
(AEP and UK models) – .................................................. 60
6-38. Schematic Diagram – D IN-002 Board
(AEP and UK models) – .................................................. 61
6-39. Printed Wiring Board – DISPLAY Board – .................... 62
6-40. Schematic Diagram – DISPLAY Board – ....................... 63
6-41. Printed Wiring Board
6-40. Schematic Diagram – DISPLAY Board – ....................... 63
6-41. Printed Wiring Board
– P-AMP Board (Component Side) – .............................. 64
6-42. Printed Wiring Board
– P-AMP Board (Conductor Side) – ............................... 65
6-43. Schematic Diagram – P-AMP Board (1/5) – ................... 66
6-44. Schematic Diagram – P-AMP Board (2/5) – ................... 67
6-45. Schematic Diagram – P-AMP Board (3/5) – ................... 68
6-46. Schematic Diagram – P-AMP Board (4/5) – ................... 69
6-47. Schematic Diagram – P-AMP Board (5/5) – ................... 70
6-44. Schematic Diagram – P-AMP Board (2/5) – ................... 67
6-45. Schematic Diagram – P-AMP Board (3/5) – ................... 68
6-46. Schematic Diagram – P-AMP Board (4/5) – ................... 69
6-47. Schematic Diagram – P-AMP Board (5/5) – ................... 70
7.
EXPLODED VIEWS
7-1.
Panel (Bowl) Section ....................................................... 96
7-2.
Top Panel Section ............................................................ 97
7-3.
Main Section .................................................................... 98
7-4.
Chassis Section ................................................................ 99
7-5.
DVD Mechanism Deck Section
(CDM85-DVBU102) ...................................................... 100
(CDM85-DVBU102) ...................................................... 100
8.
ELECTRICAL PARTS LIST
............................... 101
TABLE OF CONTENTS
1.
SERVICING NOTES
...............................................
5
2.
GENERAL
...................................................................
9
3.
DISASSEMBLY
3-1.
Disassembly Flow ........................................................... 11
3-2.
Panel (Bowl) Assy ........................................................... 11
3-3.
Optical Pick-up Block
(KHM-310CAA or KHM-313CAA) ............................... 12
(KHM-310CAA or KHM-313CAA) ............................... 12
3-4.
Top Block ........................................................................ 13
3-5.
Top Panel ......................................................................... 13
3-6.
MAIN Board .................................................................... 14
3-7.
D IN-001 Board, D IN-002 Board ................................... 15
3-8.
P-AMP Board .................................................................. 15
3-9.
DVD Mechanism Deck (CDM85-DVBU102) ................ 16
3-10. Loading Assy ................................................................... 17
3-11. Belt .................................................................................. 17
3-11. Belt .................................................................................. 17
4.
TEST MODE
.............................................................. 18
5.
ELECTRICAL ADJUSTMENTS
......................... 23
6.
DIAGRAMS
6-1.
Block Diagram – DVD SERVO Section – ...................... 25
6-2.
Block Diagram
– PANEL, HDMI, DMPORT Section – .......................... 26
– PANEL, HDMI, DMPORT Section – .......................... 26
6-3.
Block Diagram – AUDIO INPUT Section – ................... 27
6-4.
Block Diagram – DSP Section – ..................................... 28
6-5.
Block Diagram – AMP Section – .................................... 29
6-6.
Block Diagram – VIDEO Section – ................................ 30
6-7.
Block Diagram – POWER SUPPLY Section – ............... 31
6-8.
Schematic Diagram – MAIN Section (1/11) – ................ 33
6-9.
Schematic Diagram – MAIN Section (2/11) – ................ 34
6-10. Schematic Diagram – MAIN Section (3/11) – ................ 35
6-11. Schematic Diagram – MAIN Section (4/11) – ................ 36
6-12. Schematic Diagram – MAIN Section (5/11) – ................ 37
6-13. Schematic Diagram – MAIN Section (6/11) – ................ 38
6-14. Schematic Diagram – MAIN Section (7/11) – ................ 39
6-15. Schematic Diagram – MAIN Section (8/11) – ................ 40
6-16. Schematic Diagram – MAIN Section (9/11) – ................ 41
6-17. Schematic Diagram – MAIN Section (10/11) – .............. 42
6-18. Schematic Diagram – MAIN Section (11/11) – .............. 43
6-19. Printed Wiring Board
6-11. Schematic Diagram – MAIN Section (4/11) – ................ 36
6-12. Schematic Diagram – MAIN Section (5/11) – ................ 37
6-13. Schematic Diagram – MAIN Section (6/11) – ................ 38
6-14. Schematic Diagram – MAIN Section (7/11) – ................ 39
6-15. Schematic Diagram – MAIN Section (8/11) – ................ 40
6-16. Schematic Diagram – MAIN Section (9/11) – ................ 41
6-17. Schematic Diagram – MAIN Section (10/11) – .............. 42
6-18. Schematic Diagram – MAIN Section (11/11) – .............. 43
6-19. Printed Wiring Board
– MAIN Section (1/2) (TYPE-11) – ................................ 44
6-20. Printed Wiring Boards
– MAIN Section (2/2) (TYPE-11) – ................................ 45
6-21. Printed Wiring Board
– MAIN Section (1/2) (TYPE-12) – ................................ 46
6-22. Printed Wiring Boards
– MAIN Section (2/2) (TYPE-12) – ................................ 47
6-23. Printed Wiring Board – AV-001 Board
(Component Side) (US and Canadian models) – ............ 48
6-24. Printed Wiring Board – AV-001 Board
(Conductor Side) (US and Canadian models) – .............. 49
6-25. Schematic Diagram – AV-001 Board (1/2)
(US and Canadian models) – ........................................... 50
6-26. Schematic Diagram – AV-001 Board (2/2)
(US and Canadian models) – ........................................... 51
6-27. Printed Wiring Board – AV-002 Board
(Component Side) (AEP and UK models) – ................... 52
6-28. Printed Wiring Board – AV-002 Board
(Conductor Side) (AEP and UK models) – ..................... 53
6-29. Schematic Diagram – AV-002 Board (1/2)
(AEP and UK models) – .................................................. 54