DAV-SZ1000W, HBD-SZ1000W — Sony Audio Service Manual (repair manual)

Model
DAV-SZ1000W HBD-SZ1000W
Pages
82
Size
5.3 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
dav-sz1000w-hbd-sz1000w.pdf
Date

View Sony DAV-SZ1000W / HBD-SZ1000W Service Manual online

SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
HBD-SZ1000W
SPECIFICATIONS
DVD RECEIVER
9-893-191-02
2011F05-1
© 
2011.06
E Model
Ver. 1.1  2011.06
Model Name Using Similar Mechanism
HBD-DZ840K
Mechanism Type
CDM85MB-DVBU102
Optical Pick-up Name
KHM-313CAA
•  HBD-SZ1000W is the Amplifi er, CD/DVD System, 
USB, Tuner and Video section in DAV-SZ1000W.
Amplifier Section
POWER OUTPUT (rated): Front L + Front R:
108 W + 108 W (at 3 ohms, 
1 kHz, 1% THD)
POWER OUTPUT (reference):
Front L/Front R/Center: 
167 W (per channel at 3 
ohms, 1 kHz)
Subwoofer: 165 W 
(at 3 ohms, 80 Hz)
Inputs (Analog)
TV/CABLE (AUDIO IN) Sensitivity: 450/250 mV
AUDIO IN 1
Sensitivity: 450/250 mV
AUDIO IN 2
Sensitivity: 450/250 mV
AUDIO IN 3
Sensitivity: 450/250 mV
AUDIO IN 4
Sensitivity: 250/125 mV
MIC
Sensitivity: 1 mV
Inputs (Digital)
TV/CABLE (Audio Return Channel/OPTICAL IN)
Input Stream: Dolby 
Digital 5.1ch/DTS 5.1ch/
Linear PCM 2ch 
(Sampling Frequency: less 
than 48 kHz)
CD/DVD System
Laser Diode Properties
Emission Duration: 
Continuous
Laser Output: Less than 
44.6 
μW
* This output is the value measurement at a distance 
of 200 mm from the objective lens surface on the 
Optical Pick-up Block with 7 mm aperture.
Signal format system
NTSC/PAL
USB Section
 (USB) port:
Maximum current:
500 mA
Tuner Section
System
PLL quartz-locked digital 
synthesizer
Tuning  range
87.5 MHz - 108.0 MHz (50 
kHz step)
Antenna (aerial)
FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Video Section
Outputs
VIDEO: 1 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
P
B
, P
R
: 0.7 Vp-p 75 ohms
HDMI OUT: Type A (19 
pin)
General
Power requirements
220 V - 240 V AC, 
50/60 Hz
Power consumption
On: 110 W
Standby: 0.3 W* 
* Valid when the system is in the following status:
– “DEMO” is set to “DEMO OFF.”
– [CONTROL FOR HDMI] is set to [OFF].
Dimensions (approx.)
430 mm × 74 mm × 355 
mm (w/h/d) incl. 
projecting parts
430 mm × 74 mm × 385 
mm (w/h/d) with the 
wireless transceiver 
inserted
Mass (approx.)
4.0 kg
Supported file format
MP3 (MPEG 1 Audio Layer-3)
File Extension:
mp3
Bitrate:
32 kbps - 320 kbps
Sampling frequencies:
32/44.1/48 kHz
WMA (USB device only)
File Extension:
wma
Bitrate:
48 kbps - 192 kbps
Sampling frequencies:
44.1 kHz
AAC (USB device only)
File Extension:
m4a
Bitrate:
48 kbps - 320 kbps
Sampling frequencies:
44.1 kHz
Xvid
File Extension:
avi
Video codec:
Xvid video
Bitrate:
4.854 Mbps (MAX)
Resolution/Frame rate:
720 × 480 30 fps
720 × 576 25 fps
Audio codec:
MP3
MPEG4
File format:
MP4 File Format
File Extension:
mp4/m4v
Video codec:
MPEG4 Simple Profile 
(AVC is not compatible.)
Bitrate:
4 Mbps
Frame rate:
30 fps
Resolution:
720 × 576
Audio codec:
AAC-LC (HE-AAC is not 
compatible.)
DRM:
Not compatible
Design and specifications are subject to change 
without notice.
s Standby power consumption: 0.3 W
s Over 85% power efficiency of amplifier block is 
achieved with the full digital amplifier, S-Master.
HBD-SZ1000W
2
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  
0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
This system incorporates with 
Dolby* Digital and Dolby Pro 
Logic adaptive matrix surround 
decoder and the DTS** Digital 
Surround System.
* Manufactured under license 
from Dolby Laboratories.
Dolby, Pro Logic, and the 
double-D symbol are trademarks 
of Dolby Laboratories.
** Manufactured under license 
under U.S. Patent #’s: 
5,451,942; 5,956,674; 
5,974,380; 5,978,762; 6,487,535 
& other U.S. and worldwide 
patents issued & pending. DTS 
and the Symbol are registered 
trademarks & DTS Digital 
Surround and the DTS logos are 
trademarks of DTS, Inc. Product 
includes software. © DTS, Inc. 
All Rights Reserved.
This system incorporates High-
Definition Multimedia 
Interface (HDMI
TM
technology.
HDMI, the HDMI logo and 
High-Definition Multimedia 
Interface are trademarks or 
registered trademarks of HDMI 
Licensing LLC in the United 
States and other countries.
“DVD-RW,” “DVD-R,” 
“DVD+RW,” “DVD+R,” 
“DVD VIDEO,” and the “CD” 
logos are trademarks.
“BRAVIA” is a trademark of 
Sony Corporation.
“PLAYSTATION” is a 
trademark of Sony Computer 
Entertainment Inc.
“S-AIR” and its logo are 
trademarks of Sony 
Corporation.
MPEG Layer-3 audio coding 
technology and patents 
licensed from Fraunhofer IIS 
and Thomson.
Windows Media is either a 
registered trademark or 
trademark of Microsoft 
Corporation in the United 
States and/or other countries. 
This product contains 
technology subject to certain 
intellectual property rights of 
Microsoft. Use or distribution 
of this technology outside of 
this product is prohibited 
without the appropriate 
license(s) from Microsoft.
This appliance is classified as a 
CLASS 1 LASER product. This 
marking is located on the rear 
exterior.
(When letters/numbers appear in the 
display)
When the self-diagnosis function is activated to 
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a 
combination of a letter and 4 digits appears on 
the TV screen or front panel display. In this case, 
check the following table:
Self-diagnosis Function 
First 3 
characters of 
the service 
number
Cause and/or corrective action
C 13
The disc is dirty.
,Clean the disc with a soft cloth 
E XX
(XX is a 
number)
To prevent a malfunction, the 
system has performed the self-
diagnosis function.
,Contact your nearest Sony 
dealer or local authorized Sony 
service facility and give the 5-
character service number.
Example: E 61 10
C:13:50
CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.
HBD-SZ1000W
3
1. 
SERVICING  NOTES
  .............................................   4
2. DISASSEMBLY
2-1.   Disassembly Flow ...........................................................   6
2-2.   Loading Panel .................................................................   7
2-3.   Side Panel (L/R) ..............................................................   7
2-4.   Top Panel (DX) ...............................................................   8
2-5.   Shield Plate Block ...........................................................   8
2-6.   Front Panel Block ...........................................................   9
2-7.   USB Board ......................................................................   10
2-8.   POWER KEY Board, PANEL Board .............................   10
2-9.   Partition (CDM) ..............................................................   11
2-10.  DVD Mechanism Deck (CDM85MB-DVBU102) .........   12
2-11.  IO Board .........................................................................   12
2-12.  DC Fan (FAN3001).........................................................   13
2-13.  MAIN Board ...................................................................   13
2-14.  POWER Board ................................................................   14
2-15.  FFC Holder .....................................................................   15
2-16.  Optical Pick-up (KHM-313CAA) ..................................   16
2-17.  Belt ..................................................................................   16
2-18.  How To Bend Flexible Flat Cable ..................................   17
3. 
TEST  MODE 
 ............................................................   18
4. 
ELECTRICAL  CHECK 
 .........................................   22
5. DIAGRAMS
5-1.  Block Diagram - SERVO Section - ................................   23
5-2.  Block Diagram - VIDEO Section - .................................   24
5-3.  Block Diagram - MAIN Section - ...................................   25
5-4.  Block Diagram - AMP Section - .....................................   26
5-5. Block 
Diagram 
 
- PANEL, POWER SUPPLY Section - ...........................   27
TABLE  OF  CONTENTS
5-6.  Schematic Diagram - MAIN Section (1/9) - ...................   29
5-7.  Schematic Diagram - MAIN Section (2/9) - ...................   30
5-8.  Schematic Diagram - MAIN Section (3/9) - ...................   31
5-9.  Schematic Diagram - MAIN Section (4/9) - ...................   32
5-10.  Schematic Diagram - MAIN Section (5/9) - ...................   33
5-11.  Schematic Diagram - MAIN Section (6/9) - ...................   34
5-12.  Schematic Diagram - MAIN Section (7/9) - ...................   35
5-13.  Schematic Diagram - MAIN Section (8/9) - ...................   36
5-14.  Schematic Diagram - MAIN Section (9/9) - ...................   37
5-15.  Printed Wiring Board - MAIN Section (1/2) - ................   38
5-16.  Printed Wiring Boards - MAIN Section (2/2) - ..............   39
5-17.  Schematic Diagram - IO Section - ..................................   40
5-18.  Schematic Diagram - S-AIR Board - ..............................   41
5-19.  Printed Wiring Boards - IO Section - ..............................   42
5-20.  Printed Wiring Boards - PANEL Section - .....................   43
5-21.  Schematic Diagram - PANEL Section - ..........................   44
5-22.  Schematic Diagram - DISPLAY Board - ........................   45
5-23.  Printed Wiring Board - POWER Board - ........................   46
5-24.  Schematic Diagram - POWER Board - ..........................   47
6. 
EXPLODED  VIEWS
6-1. Panel 
Section 
...................................................................  65
6-2.  POWER Board Section ...................................................   66
6-3.  Front Panel Section .........................................................   67
6-4. Chassis 
Section 
...............................................................  68
6-5.  DVD Mechanism Deck Section 
 (CDM85MB-DVBU102) 
................................................  
69
7. 
ELECTRICAL  PARTS  LIST
  ..............................   70
HBD-SZ1000W
4
SECTION  1
SERVICING  NOTES
NOTES  ON  HANDLING  THE OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
•  Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
RELEASING  THE  DISC  TRAY  LOCK
The disc tray lock function for the antitheft of an demonstration 
disc in the store is equipped.
Releasing Procedure:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [FUNCTION] button to select “DVD”.
3.  Press the [
x
] and [
Z
] buttons simultaneously and hold down 
unit “UNLOCKED” displayed on the fluorescent indicator 
tube (around 5 seconds).
Note: When “LOCKED” is displayed, the disc tray lock is not released by 
turning power on/off with the [
?/1] button.
NOTE  OF  REPLACING  THE  IC1103,  IC1501,  IC5004  
AND  IC6001  ON  THE  MAIN  BOARD
IC1103, IC1501, IC5004 and IC6001 on the MAIN board cannot 
exchange with single. When these parts are damaged, exchange the 
complete mounted board.
LASER  DIODE  AND  FOCUS  SEARCH
Procedure:
1.  Open the case and turn POWER on with no disc inserted.
2. Confi rm that the following operation is performed while ob-
serving the objecting lens from the clearance of DVD mecha-
nism deck.
 Confi rm that laser beam is spread.
 Up and down motion of the objective lens. (2 times)
ON  CLEANING  DISCS,  DISC/LENS  CLEANERS
Do not use cleaning discs or disc/lens cleaners (including wet or 
spray types). These may cause the apparatus to malfunction.
IMPORTANT  NOTICE
Caution: This system is capable of holding a still video image or on-
screen display image on your television screen indefi nitely. If you leave 
the still video image or on-screen display image displayed on your TV 
for an extended period of time you risk permanent damage to your tele-
vision screen.
Projection televisions are especially susceptible to this.
MODEL  IDENTIFICATION
- Rear view -
Part No.
Model
Part No.
Saudi Arabia model
4-262-987-0
[]
Singapore model
4-262-987-1
[]
Middle and Near East model
4-262-987-2
[]
Iranian model
4-262-987-3
[]
CAPACITOR  ELECTRICAL  DISCHARGE  PROCESSING
When checking the board, the electrical discharge is necessary for 
the electric shock prevention.
Connect the resistor to both ends of respective capacitors.
• POWER 
board
 C903
800 
:
2 W
– POWER Board (Conductor Side) –
C903
T901
T903
Ver. 1.1
Page of 82
Display

Download Sony DAV-SZ1000W / HBD-SZ1000W Service Manual (Repair Manual)

Here you can view online or download Sony DAV-SZ1000W / HBD-SZ1000W Service Manual in pdf. This Service Manual can help you recover, restore, fix, disassemble and repair Sony DAV-SZ1000W / HBD-SZ1000W Audio. Information contained in Sony DAV-SZ1000W / HBD-SZ1000W service manual (repair manual) typically includes:

  • Disassembly, troubleshooting, programming, maintenance, remote, adjustment, installation and setup instructions.
  • Schematics, wiring and block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Parts list (bill of materials).