Sony CX-LEM220 Service Manual ▷ View online
SERVICE MANUAL
Sony Corporation
Personal Audio Division
Published by Sony Techno Create Corporation
Published by Sony Techno Create Corporation
AEP Model
UK Model
COMPACT DISC DECK RECEIVER
9-879-003-02
2007F16-1
© 2007.06
© 2007.06
Ver. 1.1 2007.06
SPECIFICATIONS
CX-LEM220
Model Name Using Similar Mechanism
HCD-NE3
CD
Base Unit Name
BU-K7BD80B
Section
Optical Pick-up Name
KSM-213EDP/C2NP
Tape deck
Model Name Using Similar Mechanism
CX-LEM330
Section
Tape Transport Mechanism Type
CMAL5Z220A
CX-LEM220 is the Amplifier, CD player,
Tape Deck and Tuner section in XR-EM220.
Tape Deck and Tuner section in XR-EM220.
CD player section
Laser
Semiconductor laser
(
(
λ=780 nm)
Emission duration:
continuous
continuous
Frequency response
20 Hz – 20 kHz
Tape deck section
Recording system
4-track 2-channel, stereo
Frequency response
50 – 13,000 Hz (
±3 dB),
using Sony TYPE I
cassettes
cassettes
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
87.5 – 108.0 MHz
Antenna
FM lead antenna
Antenna terminals
75 ohms unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
531 – 1,602 kHz
(with the tuning interval
set at 9 kHz)
(with the tuning interval
set at 9 kHz)
Antenna
AM loop antenna, external
antenna terminal
antenna terminal
Intermediate frequency
450 kHz
Main unit
Amplifier section
DIN power output (rated): 8 + 8 W
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
10 + 10 W
(6 ohms at 1 kHz, 10%
THD)
(6 ohms at 1 kHz, 10%
THD)
Music power output (reference):
18 + 18 W
Inputs
MD (phono jacks):
MD (phono jacks):
Sensitivity 450 mV,
impedance 47 kilohms
impedance 47 kilohms
Outputs
PHONES:
PHONES:
Accepts headphones with
an impedance of 8 ohms or
more
an impedance of 8 ohms or
more
SPEAKER:
Accepts impedance of 6 to
16 ohms.
16 ohms.
General
Power requirements
230 V AC, 50/60 Hz
Power consumption
35 W
0.3 W (in Power Saving
Mode)
0.3 W (in Power Saving
Mode)
Dimensions (w/h/d)
Approx. 164
× 230.5 × 266
mm incl. projecting parts
and controls
and controls
Mass
Approx. 3.4 kg
Design and specifications are subject to change
without notice.
without notice.
2
CX-LEM220
TABLE OF CONTENTS
1.
SERVICING NOTES
................................................
3
2.
GENERAL
...................................................................
5
3.
DISASSEMBLY
3-1.
Rear Cabinet ....................................................................
7
3-2.
Top Panel Assy ................................................................
8
3-3.
Front Panel Assy ..............................................................
8
3-4.
Base Unit (BU-K7BD80B) .............................................
9
3-5.
Mechanical Deck .............................................................
9
3-6.
MAIN Board .................................................................... 10
3-7.
AMP Board ...................................................................... 10
4.
TEST MODE
............................................................... 11
5.
MECHANICAL ADJUSTMENTS
......................... 12
6.
ELECTRICAL ADJUSTMENTS
Deck Section .................................................................... 12
CD Section ...................................................................... 13
CD Section ...................................................................... 13
7.
DIAGRAMS
7-1.
Block Diagram – CD Servo Section – ............................ 16
– MAIN Section – ........................................................... 17
– MAIN Section – ........................................................... 17
7-2.
Printed Wiring Board – BD Board – .............................. 18
7-3.
Schematic Diagram – BD Board – ................................. 19
7-4.
Printed Wiring Board – MAIN Board – ......................... 20
7-5.
Schematic Diagram – MAIN Board – ............................ 21
7-6.
Printed Wiring Board – AMP Section – ......................... 22
7-7.
Schematic Diagram – AMP Section – ............................ 23
7-8.
Printed Wiring Board – CONTROL Board – .................. 24
7-9.
Schematic Diagram – CONTROL Board – .................... 25
7-10. Printed Wiring Board – POWER Board – ....................... 26
7-11. Schematic Diagram – POWER Board – .......................... 27
7-11. Schematic Diagram – POWER Board – .......................... 27
8.
EXPLODED VIEWS
8-1.
Overall Section ................................................................ 32
8-2.
Front Panel Assy-1 .......................................................... 33
8-3.
Front Panel Assy-2 .......................................................... 34
8-4.
Top Panel Assy ................................................................ 35
9.
ELECTRICAL PARTS LIST
.................................. 36
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 °C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
This appliance is
classified as a CLASS 1
LASER product. This
label is located on the
rear exterior.
classified as a CLASS 1
LASER product. This
label is located on the
rear exterior.
3
CX-LEM220
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
CHECK
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveforms is output three times.
that the S curve waveforms is output three times.
SERVICE POSITION OF THE CD MECHANISM DECK
BD board
CD Mechanism Deck
4
CX-LEM220
SERVICE POSITION OF THE TAPE CASSETTE MECHANICAL DECK
SERVICE POSITION OF THE AMP BOARD
Tape Cassette Mechanical Deck
(CMAL5Z220A)
(CMAL5Z220A)
AMP board