DOWNLOAD Sony CMT-DC500MD / HCD-J300 Service Manual ↓ Size: 17.2 MB | Pages: 93 in PDF or view online for FREE

Model
CMT-DC500MD HCD-J300
Pages
93
Size
17.2 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
cmt-dc500md-hcd-j300.pdf
Date

Sony CMT-DC500MD / HCD-J300 Service Manual ▷ View online

29
HCD-J300
CD SECTION
Note :
1. CD Block is basically designed to operate without adjustment.
Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10M
 impedance.
4. Clean the object lens by an applicator with neutral detergent
when the signal level is low than specified value with the
following checks.
RF Level Check
Procedure :
1. Connect oscilloscope to TP (RFAC).
2. Turned Power switch on.
3. Load a disc (YEDS-18) and playback.
4. Confirm that oscilloscope waveform is clear and check RF signal
level is correct or not.
Note: Clear RF signal waveform means that the shape “
” can be
clearly distinguished at the center of the waveform.
E-F Balance (1 Track jump) Check
Procedure:
1.
Connect oscilloscope to TP (TE) and TP (DVC 1.65V).
2.
Turned Power switch on.
3.
Load a disc (YEDS-18) and playback the number five track.
4.
Press the  u  button. (Becomes the 1track jump mode.)
5.
Confirm that the level B and A (DC voltage) on the oscilloscope
waveform.
Specification level:      x 100=less than ±22%
TP(RFAC)
TP(DVC 1.65V)
CD BOARD
oscilloscope
VOLT/DIV : 200mV
TIME/DIV : 500ns
level : 1.1 
±
 0.3Vp-p 
CD BOARD
Oscilloscope
TP(TE)
TP(DVC 1.65V)
0V
Center of
waveform
B
Symmetry
A (DC voltage)
level=1.3 
±
0.6Vp-p
A
B
RF PLL Free-run Frequency
Procedure :
1.
Connect frequency counter to TP (XPCK) with lead wire.
2.
Turned Power switch on.
3.
Put the disc (YEDS-18) in to play the number five track.
Confirm that reading on frequency counter is 4.3218MHz.
Test Point Location :
[CD BOARD] — SIDE B —
+
frequency counter
CD BOARD
TP (XPCK)
TP
(DVC 1.65V)
TP
(TE)
IC101
IC103
TP 
(XPCK)
TP 
(RFAC)
30
HCD-J300
Other faults are suspected.
Check the mechanism parts (spindle motor, sled motor, etc.).
Start
NG
NG
NG
OK
OK
OK
Laser Power Check
6-2.
(See page 32)
6-3.
(See page 32)
6-4.
(See page 33)
Iop Compare
Auto Check
Replace optical pick-up or MDM-7B
MD  SECTION
Note 1: About “R”
As this unit has only a few buttons, some operations require the use of remote commander (RM-SDC500/provided with unit: 1-476-756-11)
buttons. These operations are indicated as “R” in this manual.
Example:
MENU/NO “R”
...Press the 
[MENU/NO]
 button of the remote commander.
Note 2: Incorrect operations may be performed if the MD test mode is not entered properly.
In this case, press the
?/1
button to turn the power off, and retry to enter the MD test mode.
1. PARTS  REPLACEMENT  AND  ADJUSTMENT
If malfunctions caused by optical pick-up such as sound skipping are suspected, follow the following check.
Check before replacement
31
HCD-J300
2. PRECAUTIONS FOR CHECKING LASER DIODE
EMISSION
To c hec k the emission of the laser diode during adjustments,
 ne ver
vie w directl y from the top as this ma
y lose y our e ye-sight.
3. PRECAUTIONS FOR USE OF OPTICAL PICK-
UP (KMS-260B/260E)
As the laser diode in the optical pick-up is easily damaged by static
electricity , solder the laser tap of the fle
xib le boar d when using it.
Before disconnecting the connector
, desolder fir st.  Before connecting
the connector
, be careful not to remo
ve the solder
. Also take adequate
measures to pre
vent dama ge b y static electricity
. Handle the fle xible
boar d with care as it breaks easil
y.
Optical pick-up flexible board
4. PRECAUTIONS FOR ADJUSTMENTS
1.
When replacing the f
ollo wing par ts,  perf orm the adjustments
and c hec ks with 
 in the or der sho wn in the f ollo wing tab le.
2.
Set the MD test mode when performing adjustments.
After completing the adjustments,
 exit the MD test mode
.
Perform the adjustments and checks in “Group Service” of the
MD test mode.
3.
Perform the adjustments to be needed in the or
der sho wn.
4.
Use the f ollo wing tools and measuring de
vices.
Chec k Disc (TD YS-1) (P ar t No.  : 4-963-646-01)
Test Disk (MD W-74/GA-1) (P ar t No.  : 4-229-747-01)
Laser po wer meter LPM-8001 (P
ar t No.  : J-2501-046-A)
or
MD Laser po wer meter 8010S (P
ar t No.  :  J-2501-145-A)*
1
• Oscilloscope (Measure after perf
orming CAL of pr ove .)
• Digital v oltmeter
• Thermometer
• Jig f or c hec king BD boar d wa veform
(Par t No.  : J-2501-196-A)
pick-up
flexible board
laser tap
5.
When obser ving se veral signals on the oscilloscope
, etc.,
make sure that 
VC and gr ound do not connect inside the
oscilloscope.
(VC and ground will become short-circuited.)
6.
Using the abo
ve jig enab les the wa veform to be c hec ked without
the need to solder
.
(Refer to Servicing Notes on page 8.)
7.
As the disc used will aff
ect the adjustment results,
 make sure
that no dusts nor fing
erprints are attac
hed to it.
*
1
Laser power meter
When perf orming laser po
wer c hec ks and adjustment (electrical
adjustment),  use of the ne
w MD laser po wer meter 8010S (P
ar t
No. J-2501-145-A) instead of the con
ventional laser po
wer
meter is con venient.
It sharpl y reduces the time and tr
oub le to set the laser po
wer
meter sensor onto the objective lens of optical pic
k-up.
7.
Initial setting of adjustment value
8.
Recording of Iop information
9.
Temperature compensation
offset adjustment
10. Laser power adjustment
11. Iop NV Save
12. Traverse adjustment
13. Focus bias adjustment
16. Auto gain adjustment
6-4. AUTO CHECK
Optical
Pick-up
IC101
IC102
IC151
IC190
IC195
D101
Parts to be replaced
Adjustment
32
HCD-J300
6. CHECKS PRIOR TO REPAIRS
These checks are performed before replacing parts according to
“approximate specifications” to determine the faulty locations. For
details, refer to “Checks Prior to Parts Replacement and Adjustments
in MD” (see page 26).
6-1. Temperature Compensation Offset Check
When performing adjustments, set the internal temperature and room
temperature to 22 to 28ºC.
Procedure:
1. Press the
.  “R”
or
>  “R”
button to display “TEMP
CHECK” (C12).
2. Press the
ENTER/YES “R”
button.
3. “T=@@(##) [OK]” should be displayed. If “T=@@ (##) [NG]”
is displayed, it means that the results are bad.
(@@ indicates the current value set, and ## indicates the value
written in the non-volatile memory.)
6-2. Laser Power Check
Before starting adjustment;
The laser power adjustment value changes depending upon the types
of the optical pick-up (KMS-260B or KMS-260E).
Check the type of the optical pick-up before starting adjustment.
(See the illustrations “The method of ideutifying the optical pick-
up” on page 36)
Before checking, check the Iop value of the optical pick-up.
(Refer to 8. Recording and Displaying the Iop Information (see page
35)
Connection:
Procedure:
1. Set the laser power meter on the objective lens of the optical
pick-up. (When it cannot be set properly, press the  m
 “R”
  button
or  M
“R”
  button to move the optical pick-up.)
Connect the digital volt meter to CN105 pin 1 (I+3V) and
CN105 pin 2 (IOP).
2. Then, press the
.“R”
or
>“R”
button and display
“LDPWR CHECK” (C13).
3. Press the
ENTER/YES “R”
button once and display “LD
0.9mW$
”. Check that the reading of the laser power meter
becomes specified value.
4. Press the
ENTER/YES “R”
button once more and display “ LD
8.4mW$
”. Check that the reading the laser power meter and
digital volt meter satisfy the specified value.
Specified Value:
Laser power meter reading :
Digital voltmeter reading : Optical pick-up displayed value ± 10%
5. Press the
MENU/NO “R”
button and display “LDPWR CHECK”
(C13) and stop the laser emission.
(The
MENU/NO “R”
button is effective at all times to stop the
laser emission.)
Note: After step 4, each time the ENTER/YES “R” button is pressed, the
display will be switched to “LD 0.7W$
”and “LD 7.5mW$
“LD WP 
 $
”. Nothing needs to be performed here.
Checking Location: BD board (see page 39)
6-3. Iop Compare
The current Iop value at laser power 8.4 mW output and reference
Iop value (set at shipment) written in the nonvolatile memory are
compared, and the rate of increase/decrease will be displayed in
percentage.
Note: Perform this function with the optical pick-up set at room tempera-
ture.
Procedure:
1. Press the
.“R”
or
> “R”
button to display “Iop Compare”
(C27).
2. Press the
ENTER/YES “R”
button and start measurements.
3. When measurements complete, the display changes to “± xx%
yy”.
xx is the percentage of increase/decrease, and OK or NG is
displayed at yy to indicate whether the percentage of increase/
decrease is within the allowable range.
4. Press the
MENU/NO “R”
button to end.
5. USING THE CONTINUOUSLY RECORDED DISC
* This disc is used in focus bias adjustment and error rate check.
The following describes how to create a continuous recording
disc.
1. Insert a disc (blank disc) commercially available.
2. Press the
. “R”
or
>  “R”
button and display “CREC  1MODE”
(C35).
3. Press the
ENTER/YES  “R”
button again to display “CREC 1
MID”.
Display “CREC 1(0300)” and start to recording.
4. Complete recording within 5 minutes.
5. Press the
MENU/NO “R”
button and stop recording .
6. Press the Z (MD) button and remove the disc.
The above has been how to create a continuous recorded data for
the focus bias adjustment and error rate check.
Note: Be careful not to apply vibration during continuous recording.
Optical pick-up
objective lens
laser
power meter
+
BD board
digital voltmeter
CN105 pin 
1
 (I+3V)
CN105 pin 
2
 (IOP)
KMS260B
20101
H0576
lOP=57.6 mA in this case
lOP (mA) = Digital voltmeter reading (mV)/1 (
)
(Optical pick-up label)
For details of the method for
checking this value, refer to 
“8. Recording and Displaying
the Iop Information”
SPECIFIED VALUE
KMS-260B
KMS-260E
0.85 to 0.91 mW
0.90 to 0.96 mW
KMS-260B
KMS-260E
6.8 to 7.2 mW
7.0 to 7.5 mW
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