DOWNLOAD Sony CMT-DC500MD / HCD-J300 Service Manual ↓ Size: 17.2 MB | Pages: 93 in PDF or view online for FREE

Model
CMT-DC500MD HCD-J300
Pages
93
Size
17.2 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
cmt-dc500md-hcd-j300.pdf
Date

Sony CMT-DC500MD / HCD-J300 Service Manual ▷ View online

25
HCD-J300
8. AUTOMATIC SELF-DIAGNOSIS FUNCTION
This test mode performs CREC and CPLAY automatically for mainly checking the characteristics of the optical pick-up.
To perform this test mode, the laser power must first be checked.
Perform AUTO CHECK after the laser power check and Iop Compare.
Procedure:
1.
Press the
. “R”
or
> “R”
button to display “AUTO CHECK” (C01).
2.
Press the
ENTER/YES “R”
button. If “LDPWR 
 ” is displayed, it means that the laser power check has not been performed.
In this case, perform the laser power check and Iop Compare, and then repeat from enter the MD test mode.
3.
If a disc is in the mechanical deck, it will be ejected forcibly.
“DISC IN” will be displayed in this case. Load a test disc (MDW-74/GA-1) which can be recorded.
4.
If a disc is loaded at step 3, the check will start automatically.
5.
When “XX CHECK” is displayed, the item corresponding to XX will be performed.
When “06 CHECK” completes, the disc loaded at step 3 will be ejected. “DISC IN” will be displayed. Load the check disc (TDYS-1).
6.
When the disc is loaded in step 5, the check will automatically be resumed from “07 CHECK”.
7.
After completing to “0C CHECK” of test item 12, check OK or NG will be displayed. If all items are OK, “CHK ALL OK” will be
displayed. If any item is NG, it will be displayed as “NG:xxxx”.
When “CHK ALL OK” is displayed, it means that the optical pick-up is normal. Check the operations of other parts (spindle motor, sled
motor, etc.).
When displayed as “NG:xxxx”, it means that the optical pick-up is faulty. In this case, replace the optical pick-up.
9. INFORMATION
Display the software version.
Procedure:
1.
Press the
. “R”
or
> “R”
button to display “INFORMATION” (C31).
2. Press the
ENTER/YES “R”
button.
3. The software version will be displayed.
4. Press the
MENU/NO “R”
button to end this mode.
10. IOP  DATA  RECORDING  AND  DISPLAY  WHEN  OPTICAL  PICK-UP  AND  NON-VOLATILE  MEMORY  (IC195 OF  BD
BOARD) ARE  REPLACED
The IOP value labeled on the optical pick-up can be recorded in the non-volatile memory. By recording the value, it will eliminate the need
to look at the value on the label of the optical pick-up. When replacing the optical pick-up or non-volatile memory (IC195 of BD (MD)
board), record the IOP value on the optical pick-up according to the following procedure.
Record Procedure:
1. Press the
?
/
1
button to turn the power on.
2. Press the 
[FUNCTION]
 button to set the MD function.
3. Press three buttons of  
x
  (MD),  
m
  (TAPE) and 
[SYNCHRO REC]
 simultaneously to enter the MD test mode and display “[Check]”.
4. Press the
. “R”
or
> “R”
button to display “[Service]”.
5. Press the
ENTER/YES “R”
button to display “AUTO CHECK”, and press the
> “R”
button to display “Iop Write”.
6. Press the
ENTER/YES “R”
button.
7. The display becomes “Ref= @@@.@” (@ is an arbitrary number) and the numbers which can be changed will blink.
8. Input the IOP value written on the optical pick-up.
To select the number
: Press the
. “R”
or
> “R”
button.
To select the digit
: Press the 
[REC MODE]
 button.
9. When the
ENTER/YES “R”
button is pressed, the display becomes “Measu=@@@.@” (@ is an arbitrary number).
10. As the adjustment results are recorded for the step 9 value. Leave it as it is and press the
ENTER/YES “R”
button.
11. “Complete!” will be displayed momentarily. The value will be recorded in the non-volatile memory and the display will become “Iop
Write”.
12. Press the 
[REPEAT STEREO/MONO]
 button twice to complete. “Initialize” will be displayed and release the MD test mode.
Display Precedure:
1. Press the
?
/1
button to turn the power on.
2. Press the 
[FUNCTION]
 button to set the MD function.
3. Press three buttons of  
x
  (MD),  
m
  (TAPE) and 
[SYNCHRO REC]
 simultaneously to enter the MD test mode and display “[Check]”.
4. Press the
. “R”
or
> “R”
button to display “[Service]”.
5. Press the
ENTER/YES “R”
button to display “AUTO CHECK”, and press the
> “R”
button to display “Iop Read”.
6. Press the
ENTER/YES “R”
button.
7. “@@.@/##.#” is displayed and the recorded contents are displayed.
@@.@ : Indicates the Iop value labeled on the pick-up.
##.#
: Indicates the Iop value after adjustment.
8. Press the 
[REPEAT STEREO/MONO]
 button twice to complete. “Initialize” will be displayed and release the MD test mode.
26
HCD-J300
11. WHEN MEMORY NG IS DISPLAYED
If the nonvolatile memory data is abnormal, “E001 MEMORY NG” will be displayed so that the MD deck does not continue operations. In
this case, set the test mode promptly and perform the following procedure.
Procedure:
1. Enter the MD test mode.
2. Normally a message for selecting the test mode will be displayed. However if the nonvolatile memory is abnormal, the following will be
displayed “INIT EEP?”.
3. Press the
x
(MD) and Z (MD) buttons simultaneously.
4. Press the
. “R”
or
 > “R”
button to display “MDM-7B”.
5. Press the
REC MODE
button. If the nonvolatile memory is successfully overwritten, the normal MD test mode will be set and a message
to select the MD test mode will be displayed.
12. CHECKS PRIOR TO PARTS REPLACEMENT AND ADJUSTMENTS IN MD
Before performing repairs, perform the following checks to determine the faulty locations up to a certain extent.
Details of the procedures are described in “Section 6  Electrical Adjustments”.
• 0.9 mW power
Specified value : figure1
• 7.0 mW power
Specified value : figure2
Iop (at 8.4mW)
• Labeled on the optical pick-up
Iop value ± 10mA
• Unsatisfactory if displayed as “NG : XXXX”NG
(XXXX are arbitrary numbers)
• Unsatisfactory if displayed as “T=@@ (##) [NG]”
NG
(@@, ## are both arbitrary numbers)
Laser power check
(6-2 : See page 32)
Auto check
(6-7 : See page 33)
Temperature
compensation
offset check
(6-1 : See page 32)
Criteria for Determination
(Unsatisfactory if specified value is not satisfied)
• Clean the optical pick-up
• Adjust again
• Replace the optical pick-up
• Replace the optical pick-up
• Replace the optical pick-up
• Check for disconnection of the circuits around
D101 (BD board)
• Check the signals around IC101, IC151, CN102,
CN103 (BD board)
Measure if unsatisfactory
Note:
The criteria for determination above is intended merely to determine if satisfactory or not, and does not serve as the specified value for adjustments.
When performing adjustments, use the specified values for adjustments.
Figure1:
SPECIFIED VALUE
KMS-260B
KMS-260E
0.85 to 0.91 mW
0.90 to 0.96 mW
Figure2:
SPECIFIED VALUE
KMS-260B
KMS-260E
6.8 to 7.2 mW
7.0 to 7.5 mW
CD  SECTION
[CD SERVO Test Mode]
• Use this mode when checking CD servo.
Procedure:
1.
Press  ?/1  button to turn the set ON.
2.
Select the function “CD”.
3.
Press three buttons  M  (TAPE),  SYNCHRO REC  and  >  (MD) simultaneously.
4.
Press the appropriate button for the following tests.
Button
Function Button
Function
Z(CD)
TEST 1
PLAY MODE DIRECTION
TEST 6
x(CD)
TEST 2
u(CD)
TEST 7
>
TEST 3
x(MD)
TEST 8
.
TEST 4
x(TAPE)
TEST 9
REPEAT TEST 5
5.
To exit from this mode, turn off the set.
27
HCD-J300
Precaution
1.
Clean the following parts with a denatured alcohol-moistened
swab:
record/playback heads
pinch rollers
erase head
rubber belts
capstan
idlers
2.
Demagnetize the record/playback head with a head
demagnetizer.
3.
Do not use a magnetized screwdriver for the adjustments.
4.
The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
Torque Measurement
Note: Standard Volume Point is +10 dBs at SPEAKER Output Level (6
load resistance) during playbacking P-4-L300 Test Tape.
(DSG OFF, TREBLE/BASS CENTER)
Record/Playback Head Azimuth Adjustment
Procedure:
1.
Mode : Playback
2.
Turn the adjustment screw and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 1 dB of peak.
L-CH
peak
R-CH
peak
screw
position
output
level
within
1 dB
L-CH
peak
R-CH
peak
screw
position
within 1dB
  DECK SECTION
0 dB=0.775V
1.
Demagnetize the record/playback head with a head
demagnetizer.
2.
Do not use a magnetized screwdriver for the adjustments.
3.
After the adjustments, apply suitable locking compound to
the parts adjusted.
4.
The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5.
The adjustments should be performed in the order given in
this service manual. (As a general rule, playback circuit
adjustment should be completed before performing recording
circuit adjustment.)
6.
The adjustments should be performed for both L-CH and R-
CH.
7.
Switches and controls should be set as follows unless otherwise
specified.
SECTION 5
MECHANICAL ADJUSTMENTS
SECTION 6
ELECTRICAL ADJUSTMENTS
test tape
P-4-A100
(10kHz, –10dB)
SJ301
 SPEAKER
Output Terminal
level meter
set
+
Tape
P-4-A100
WS-48B
P-4-L300
10 kHz, –10 dB
3 kHz, 0 dB
315 Hz, 0 dB
Azimuth Adjustment
Tape Speed Adjustment
Level Adjustment
Signal
Used for
3.04 – 6.96 N • m
(31 to 71 g • cm)
(0.43 – 0.98 oz • inch)
0.20 – 0.58 N • m
(2 to 6 g • cm)
(0.02 – 0.08 oz • inch)
3.04 – 6.96 N • m
(31 to 71 g • cm)
(0.43 – 0.98 oz • inch)
0.20 – 0.58 N • m
(2 to 6 g • cm)
(0.02 – 0.08 oz • inch)
6.97 – 14.02 N • m
(71 to 143 g • cm)
(0.98 – 1.99 oz • inch)
0.98 N • m or more
(100 g or more)
(3.53 oz or more)
0.98 N • m or more
(100 g or more)
(3.53 oz or more)
CQ-102C
CQ-102C
CQ-102RC
CQ-102RC
CQ-201B
CQ-403A
CQ-403R
Mode
FWD
FWD
back tension
REV
REV
back tension
FF/REW
FWD tension
REV tension
Torque meter
Meter reading
28
HCD-J300
4.
After the adjustments, apply suitable locking compound to the
parts adjusted.
Adjustment Location:
3.
Mode: Playback
test tape
P-4-A100
(10kHz, –10dB)
oscilloscope
set
Waveform of oscilloscope
in phase
45
°
90
°
135
°
180
°
good
wrong
GND
R-ch
L
R
SJ301
 SPEAKER
Output Terminal
Record Level Check
Procedure:
1.
Press  FUNCTION  button to select ANALOG IN. (This step
is not necessary if the above test mode has already been set.)
2.
Insert a tape into deck, press the  z REC  (TAPE) button, and
then press the  X  (TAPE) button to start recording.
3.
Mode: Record
Tape Speed Check
Procedure:
1.
MODE : Playback.
test tape
P-4-L300
(315Hz, 0dB)
SJ301
 SPEAKER
Output Terminal
frequency
counter
set
4.
Mode: Playback
5.
The playback output  level should be –4.5 ±3 dB (60 Hz),
1 ±3 dB (8 kHz) and –3 ±3 dB (10 kHz).
AF OSC
     PJ301
ANALOG IN
1) 60 Hz
2) 5 kHz
3) 10 kHz
blank tape
CS-123
set
attenuator
600 
109 mV (–17 dB)
recorded
position
level meter
set
SJ301
 SPEAKER
(Top view)
Adjustment point
2.
Insert the WS-48B into deck.
3.
Press the  Y  button of deck.
4.
Check the reading of frequency counter becomes 3000 ± 90
Hz.
Sample Value of Wow and flutter
W.RMS (JIS) less than 0.35%
(test tape: WS-48B)
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