Sony BDV-HZ970W / BDV-IZ1000W / HBD-HZ970W / HBD-IZ1000W Service Manual ▷ View online
HBD-HZ970W/IZ1000W
5
NOTE OF REPLACING THE OPTICAL DEVICE (KEM-
460AAA) OR MB-135 BOARD
Optical device (KEM-460AAA) for BD requires precise read out
functions and secure contents protection system for more than past
DVD/CD.
Therefore, in the case repaired as follows, the writing work of the
OP data is necessary.
460AAA) OR MB-135 BOARD
Optical device (KEM-460AAA) for BD requires precise read out
functions and secure contents protection system for more than past
DVD/CD.
Therefore, in the case repaired as follows, the writing work of the
OP data is necessary.
• When the optical device (KEM-460AAA) is replaced (The
MB-135 board doesn’t replace).
• When both the optical device (KEM-460AAA) and MB-135
board are replaced.
• When the MB-135 board is replaced (The optical device
(KEM-460AAA) doesn’t replace) (In this case, do the work of
“3. Optical device (KEM-460AAA) replacement” other than
the replacement of new optical device).
“3. Optical device (KEM-460AAA) replacement” other than
the replacement of new optical device).
Note: The servo adjustment is done while writing the OP data. The manual
adjustment is unnecessary.
LD ON TIME history doesn’t carry over.
Do not touch any optical block parts, turn table and during replac-
ing. BD laser diode is very sensitive.
1. Preparation
1-1. ESD Countermeasure
It is necessary to confi rm the state of static electricity in the work
space before the repair is started.
The static electricity resistance of the BD laser is weaker than that
of the DVD/CD laser.
Do work space and worker’s ESD countermeasures to prevent de-
struction by ESD.
1-1. ESD Countermeasure
It is necessary to confi rm the state of static electricity in the work
space before the repair is started.
The static electricity resistance of the BD laser is weaker than that
of the DVD/CD laser.
Do work space and worker’s ESD countermeasures to prevent de-
struction by ESD.
1-2. Jig
• Digital camera (Recommend with macro mode)
• USB
• Digital camera (Recommend with macro mode)
• USB
memory
• PC
• Barcode decoder (Refer to “1-3. Barcode decoder
• Barcode decoder (Refer to “1-3. Barcode decoder
(BDBUDEC)”)
1-3. Barcode decoder (BDBUDEC)
Part No. : J-6090-212-A
Jig name : BDBUDec.exe
Release :
Part No. : J-6090-212-A
Jig name : BDBUDec.exe
Release :
2009.02.19
Version :
1.0.0.0
Software contents :
• BDBUDec.exe : Barcode decoder software
•
SavePath.ini :
Decoded
fi le destination setting fi le (Ini-
tial destination is “C:\BuData.txt”)
• TasmanBars.dll : Decode dll
• Uninst.exe
: Uninstall the “BDBUDec.exe” from PC
Install procedure:
1. Unzip the barcode decoder fi les to any PC folder.
2. Check the taken barcode photo click & drop onto “BDBUDec.
1. Unzip the barcode decoder fi les to any PC folder.
2. Check the taken barcode photo click & drop onto “BDBUDec.
exe”.
When the barcode decoder is used for the fi rst time, the pass-
word is necessary. It is unnecessary since the second times.
word is necessary. It is unnecessary since the second times.
Note 1: The password will be supplied to only service headquarters, and
service center name/q’ty/all of software registered information
should be maintained by service headquarters.
should be maintained by service headquarters.
Note 2: Do not change the decoded fi le name “BuData.txt”.
3. When “.NET frame work requirements” is displayed, down-
load following applications from Microsoft download site.
• Microsoft .NET Framework Version 2.0 Redistributable Pack-
age (x86)
http://www.microsoft.com/downloads/details.aspx?displaylan
g=en&FamilyID=0856eacb-4362-4b0d-8edd-aab15c5e04f5
• Microsoft .NET Framework 2.0 Service Pack 1 (x86)
http://www.microsoft.com/downloads/details.aspx?displaylan
http://www.microsoft.com/downloads/details.aspx?displaylan
g=en&FamilyID=79bc3b77-e02c-4ad3-aacf-a7633f706ba5
HBD-HZ970W/IZ1000W
6
2. Pass-fail judgment of the optical device (KEM-460AAA)
Perform pass-fail judgment to judge whether the repair of the optical device (KEM-460AAA) is necessary.
Perform pass-fail judgment to judge whether the repair of the optical device (KEM-460AAA) is necessary.
2-1. Flow of drive section check
NO
NO
Confirm whether
BD (BLX-104) can be
reproduced
Confirm whether
DVD (HLX-513)/
CD (HLX-A1) can be
reproduced
Confirm whether the
drive voltage is the
following values
CN301 pin
2 : 12 V
CN301 pin
6 : 5 V
Confirm OP FFC cable
(Part No. 1-837-494-11)
and SPDL FFC cable
(Part No. 1-837-495-11),
and replace it when it
has been damaged
Then, confirm whether
this set operates
normally
Confirm PS301 to
PS304 on the MB-135
board, and replace it
when it has been
damaged
Confirm whether the
optical device IOP
is normal in the
service mode
(Refer to “2-2. Flow
of optical device
IOP check”)
Repalece the
optical device
(KEM-460AAA)
(Refer to “3. Optical
device (KEM-460AAA)
replacement”)
NO
YES
OK
YES
YES
NO
NO
Note: Refer to “2-14. OPTICAL PICK-UP BLOCK (KEM-460AAA), WIRE (FLAT TYPE)” (page 18) about how to remove the FFC HOLDER (REAR).
2-2. Flow of optical device IOP check
YES
NO
Turn the power on,
and change function
to “BD/DVD”
Press the buttons on
the remote commander
in order of [RETURN],
[0], [2], [1] [SUBTITLE],
and enter the service
mode
Press the buttons on
the remote commander
in order of [8], [7], [3],
[ENTER], and the
dIOP value is displayed
OK
Confirm whether
value is the
specification value
Specification value:
BD : 6 mA
DVD/CD: 9 mA
Repalece the
optical device
(Refer to “3. Optical
device (KEM-460AA)
replacement”)
HBD-HZ970W/IZ1000W
7
3. Optical device (KEM-460AAA) replacement
Flow of replacement:
Flow of replacement:
Note: The photo in fl ow is an image.
Barcode label on
new optical device
(KEM-460AAA)
bottom side
new optical device
(KEM-460AAA)
bottom side
Take photo (JPEG)
by digital camera
by digital camera
Save the text data
to USB memory
(memory capacity
need not be 8GB)
to USB memory
(memory capacity
need not be 8GB)
Connect USB memory
with rear USB connector
on this set, and read the
text data by the service mode
with rear USB connector
on this set, and read the
text data by the service mode
Change photo into
the text data with
the barcode decoder
the text data with
the barcode decoder
Procedure:
1. Remove the INSULATOR (4 pieces) and broken optical de-
1. Remove the INSULATOR (4 pieces) and broken optical de-
vice (KEM-460AAA) from LOADING ASSY.
2. Take photo of the barcode on new optical device (KEM-
460AAA) bottom side by digital camera.
3. Assemble the INSULATOR (4 pieces) to new optical device
(KEM-460AAA), fi x (Torque value: 2 kgf) it to LOADING
ASSY with screw, and assemble this set.
ASSY with screw, and assemble this set.
4. Drag & drop the taken photo by step 2 to “BDBUDec.exe”,
and make the text data (File name: BuData.txt).
5. Save the text data to USB memory.
6. Connect USB memory with rear USB connector on this set,
6. Connect USB memory with rear USB connector on this set,
and turn the power on.
Rear USB connector
7. Press the [FUNCTION] button to select “BD/DVD”.
8. Press the buttons on the remote commander in order of
8. Press the buttons on the remote commander in order of
[RETURN], [0], [2], [1], [SUBTITLE], and enter the service
mode.
mode.
9. Press the buttons on the remote commander in order of [8], [1],
[ENTER], and execute “[1] Drive OP data Write”.
10. Turn the power off after writing the OP data.
11. Turn the power on, and enter the service mode again.
12. Press the buttons on the remote commander in order of [8], [7],
11. Turn the power on, and enter the service mode again.
12. Press the buttons on the remote commander in order of [8], [7],
[3], [ENTER], and the dIOP value is displayed.
13. Confi rm value is the following specifi cation value, and turn the
power off.
Specifi cation value:
BD
: 6 mA
DVD/CD : 9 mA
14. Turn the power on, confi rm playback performance of the BD
(BLX-104)/DVD (HLX-513)/CD (HLX-A1).
15. Completely assemble this set, and complete the repair.
HBD-HZ970W/IZ1000W
8
MODEL IDENTIFICATION
- Rear view -
- Rear view -
Part No.
Model
Part No.
HBD-HZ970W: US model
4-169-912-0[]
HBD-IZ1000W: Canadian model
4-169-912-1[]
HBD-IZ1000W: AEP and UK models
4-169-912-2[]
HBD-IZ1000W: Singapore model
4-169-912-3[]
HBD-IZ1000W: Australian model
4-169-912-4[]
HBD-IZ1000W: Taiwan model
4-169-912-5[]
HBD-IZ1000W: Russian model
4-169-912-6[]
HBD-IZ1000W: Chinese model
4-169-912-7[]
CAPACITOR ELECTRICAL DISCHARGE PROCESSING
When checking the board, the electrical discharge is necessary for
the electric shock prevention.
Connect the resistor referring to the fi gure below.
When checking the board, the electrical discharge is necessary for
the electric shock prevention.
Connect the resistor referring to the fi gure below.
• POWER board (C918)
Between A903 and JP920.
– POWER Board (Component Side) –
T901
A903
C918
Part for
electrical
discharge
JP920
A903
JP920
800
:/2 W
NOTE THE BD DRIVE (BPX-5) PARTS REPLACING
The mechanism blocks except optical pick-up block of BD drive
(BPX-5) are chiefl y composed of the following parts.
• CHUCK
The mechanism blocks except optical pick-up block of BD drive
(BPX-5) are chiefl y composed of the following parts.
• CHUCK
HOLDER
ASSY
• LOADING
ASSY
• HOLDER, FFC (REAR)
These parts are produced by two venders, it is not compatible.
Therefore, CHUCK HOLDER ASSY and LOADING ASSY are
supplied by one pair as repair parts. Please exchange both CHUCK
HOLDER ASSY and LOADING ASSY at the same time.
Therefore, CHUCK HOLDER ASSY and LOADING ASSY are
supplied by one pair as repair parts. Please exchange both CHUCK
HOLDER ASSY and LOADING ASSY at the same time.
HOLDER FFC (REAR) need not be exchanged at the same time.
Note: The laser caution label is not pasted to LOADING FOR SERVICE
(Part No. A-1750-926-A). Please peel off an original laser caution
label, and paste it to LOADING FOR SERVICE when you use
LOADING FOR SERVICE.
label, and paste it to LOADING FOR SERVICE when you use
LOADING FOR SERVICE.
LASER CAUTION LABEL
CHUCK HOLDER ASSY
LOADING ASSY
LOADING FOR SERVICE
HOLDER, FFC (REAR)
Ver. 1.1
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