Sony AIR-SA50R Service Manual ▷ View online
AIR-SA50R
2
1.
SERVICING NOTES
............................................. 3
2. DISASSEMBLY
2-1. Disassembly Flow ........................................................... 4
2-2. MAIN Board Block ........................................................ 4
2-3. IF Board, MAIN Board ................................................... 5
2-2. MAIN Board Block ........................................................ 4
2-3. IF Board, MAIN Board ................................................... 5
3.
TEST MODE
............................................................ 6
4. DIAGRAMS
4-1. Block
Diagram
................................................................ 7
4-2. Schematic Diagram - MAIN Section (1/3) - ................... 9
4-3. Schematic Diagram - MAIN Section (2/3) - ................... 10
4-4. Schematic Diagram - MAIN Section (3/3) - ................... 11
4-5. Printed Wiring Board - MAIN Section (1/2) - ................ 12
4-6. Printed Wiring Boards - MAIN Section (2/2) - .............. 13
4-7. Printed Wiring Board - IF Board - .................................. 14
4-8. Printed Wiring Boards - PANEL Section - ..................... 15
4-9. Schematic Diagram - IF, PANEL Section -..................... 16
4-3. Schematic Diagram - MAIN Section (2/3) - ................... 10
4-4. Schematic Diagram - MAIN Section (3/3) - ................... 11
4-5. Printed Wiring Board - MAIN Section (1/2) - ................ 12
4-6. Printed Wiring Boards - MAIN Section (2/2) - .............. 13
4-7. Printed Wiring Board - IF Board - .................................. 14
4-8. Printed Wiring Boards - PANEL Section - ..................... 15
4-9. Schematic Diagram - IF, PANEL Section -..................... 16
5.
EXPLODED VIEWS
5-1. Overall
Section
............................................................... 22
5-2. Front Cabinet Section ..................................................... 23
5-3. Rear Cabinet Section ...................................................... 24
5-3. Rear Cabinet Section ...................................................... 24
6.
ELECTRICAL PARTS LIST
.............................. 25
Accessories are given in the last of the electrical parts list.
TABLE OF CONTENTS
NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
1.5 k
Ω
0.15
μF
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
CAUTION
These servicing instructions are for use by qualifi ed service per-
sonnel only.
To reduce the risk of electric shock, do not perform any servicing
other than that contained in the operating instructions unless you
are qualifi ed to do so.
These servicing instructions are for use by qualifi ed service per-
sonnel only.
To reduce the risk of electric shock, do not perform any servicing
other than that contained in the operating instructions unless you
are qualifi ed to do so.
AIR-SA50R
3
SECTION 1
SERVICING NOTES
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
NOTE OF REPLACING THE IC401 ON THE MAIN
BOARD
IC401 on the MAIN board cannot exchange with single. When this
part is damaged, exchange the entire mounted board.
BOARD
IC401 on the MAIN board cannot exchange with single. When this
part is damaged, exchange the entire mounted board.
NOTE OF REPLACING THE TOUCH KEY BOARD
When the TOUCH KEY board is damaged, exchange the entire
PANEL (FRONT) SUB ASSY.
When the TOUCH KEY board is damaged, exchange the entire
PANEL (FRONT) SUB ASSY.
AIR-SA50R
4
SECTION 2
DISASSEMBLY
• This set can be disassembled in the order shown below.
2-1. DISASSEMBLY FLOW
Note: Follow the disassembly procedure in the numerical order given.
2-2. MAIN BOARD BLOCK
Note: This illustration sees the set from rear side.
SET
2-2. MAIN BOARD BLOCK
(Page
(Page
4)
2-3. IF BOARD, MAIN BOARD
(Page
(Page
5)
5 screw (B2.6)
8 lead wire
(CN704)
q; flexible flat cable
(11 pin) (W3)
(CN702)
7
qs MAIN board block
6 two speaker lead wires
(CN302)
5 screw
(B2.6)
5 screw (B2.6)
9 lead wire (CN706)
qa flexible flat cable
(14 pin) (W2) (CN703)
2 screw (B3)
1 sheet (screw)
4
2 two screws
(B3)
3 three srews
(B2.6)
1 three sheets
(screw)
1 sheet
(screw)
2 screw (B3)
2 three screws
(B3)
AIR-SA50R
5
2-3. IF BOARD, MAIN BOARD
Note: This illustration sees the rear cabinet block from rear side.
2 screw (B2.6)
1 cushion (SW)
9 Remove four solders.
– MAIN board (component side) –
q; shield case
(main)
4 two screws
(B2.6)
qd MAIN board
qs power unit
cord
8 chassis (lower)
– chassis (lower) bottom view –
Arragement of power unit cord
– MAIN board (conductor side) –
qa Remove two solders.
7 four screws
(B2.6)
3 flexible flat cable
(9 pin) (W2) (CN502)
6 IF board
5 chassis (upper) block
rear cabinet block