Sharp MX-LCX1 (serv.man2) Service Manual ▷ View online
MX-LCX1 SELF-DIAGNOSIS AND TROUBLE CODES 9 – 1
Service Manual
[9] SELF-DIAGNOSIS AND
TROUBLE CODES
1. Simulations
A. Sensor Check
1)
When you run SIM 4-02 using the keypad on the main unit, the
following screen appears and you can monitor changes in sen-
sor status.
following screen appears and you can monitor changes in sen-
sor status.
* When a sensor turns ON, the corresponding sensor name is
highlighted.
* The [
↑] button can be used to move to the previous page.
This button is, however, enabled only when there is one or
more pages that precede the current page.
When there is no page that precedes the current page, the
[
more pages that precede the current page.
When there is no page that precedes the current page, the
[
↑] button is disabled and grayed out.
The [
↓] button can be used to move to the next page. This
button is, however, enabled only when there is one or more
pages that follow the current page.
When there is no page that follows the current page, the [
pages that follow the current page.
When there is no page that follows the current page, the [
↓]
button is disabled and grayed out.
* You can exit from SIM mode by pressing the [CA] key.
* You can return to the SUB number entry screen by pressing the
* You can return to the SUB number entry screen by pressing the
[SYSTEM SETTING] key.
< Sensor name list: A4 LCC sensors>
B. Load Operation Check
1)
Run SIM 4-03 using the keypad on the main unit. The follow-
ing screen appears:
ing screen appears:
2)
Select one or more loads you want to operate (in this example,
[DPFM]). When you select the button that corresponds to a
load, the button is highlighted. The button is unhighlighted
when you press it again.
[DPFM]). When you select the button that corresponds to a
load, the button is highlighted. The button is unhighlighted
when you press it again.
3)
Press the [EXECUTE] button to operate the selected load(s).
While the load or loads are operating, the [EXECUTE] button
is highlighted.
* Alternatively, you can press the [EXECUTE] button without
While the load or loads are operating, the [EXECUTE] button
is highlighted.
* Alternatively, you can press the [EXECUTE] button without
selecting any load; in this case, the [EXECUTE] button is
highlighted to indicate that you are in Execute mode. When,
in this mode, you press the button that corresponds to a load
you want to operate, the load immediately starts operating.
highlighted to indicate that you are in Execute mode. When,
in this mode, you press the button that corresponds to a load
you want to operate, the load immediately starts operating.
* While one or more loads are operating, you can stop the
operation or add another load.
* Pressing the [EXECUTE] button stops the currently operat-
ing load(s); the [EXECUTE] button then becomes unhigh-
lighted.
lighted.
* You can return to the SUB number entry screen by pressing the
[SYSTEM SETTING] key.
* You can exit from SIM mode by pressing the [CA] key.
<A4 LCC load item list>
<A4 LCC load item list>
C. Synchronizing Signal Check
1)
Run SIM 4-05 using the keypad on the main unit. The follow-
ing screen appears (initially, both DTRC and LTRC are OFF):
ing screen appears (initially, both DTRC and LTRC are OFF):
2)
Select [LTRC] and press the button.
The system starts checking the "turn ON" behavior, and dis-
plays the result of the check (the indicator changes to "ON" if
normal, or remains "OFF" if abnormal).
The system starts checking the "turn ON" behavior, and dis-
plays the result of the check (the indicator changes to "ON" if
normal, or remains "OFF" if abnormal).
3)
Select [LTRC] (now highlighted) and press the button.
The system starts checking the "turn OFF" behavior, and dis-
plays the result of the check (the indicator changes to "OFF" if
normal, or remains "ON" if abnormal).
The system starts checking the "turn OFF" behavior, and dis-
plays the result of the check (the indicator changes to "OFF" if
normal, or remains "ON" if abnormal).
* You can exit from SIM mode by pressing the [CA] key.
* You can return to the SUB number entry screen by pressing the
* You can return to the SUB number entry screen by pressing the
[SYSTEM SETTING] key.
<Button description>
D. LCC Trouble Cancellation
1)
Run SIM 15 using the keypad on the main unit.
The following screen appears.
The following screen appears.
Displayed name
Sensor name
LPFD
LCC transport sensor
LUD
LCC tray upper limit sensor
LDD
LCC tray lower limit sensor
LPED
LCC paper-on-tray sensor
LCD
LCC tray insertion sensor
LDSW
LCC upper door latch switch
LRE
LCC lift motor encoder sensor
L24VM
LCC24V power supply monitor
LLSW
LCC upper limit switch
LTOD
LCC main unit connection sensor
0
DSK /LCC SENSOR CHECK
CLOSE
SIMULATION NO.04-02
TEST
1/2
DCSS21
DCSS22
DCSS23
DCSS24
DCSI1
DPFD1
DLUD1
DPED1
DCSPD1
DCSS11
DCSS12
DCSS13
DCSS14
DPWD11
DPWD12
DCSI2
DPFD2
DLUD2
DPED2
DCSPD2
0
SIMULATION NO.04-03
TEST
DSK/LCC LOAD CHECK
EXECUTE
1/1
DPFM
DLUM1
DPUC1
DLUM2
DPUC2
DTRC
CLOSE
Displayed name
Load
LPFM
LCC transport motor
LLM
LCC lift motor
LPFC
LCC paper feed clutch
LPFS
LCC paper feed solenoid
LTRC
LCC transport clutch
Button
Description
LTRC
A4LCC transport clutch
CLOSE
1/1
SIMULATION NO.04-05
DESK/LCC SYNCRONIZING SIGNAL CHECK
DTRC
LTRC
: DTRC OFF
: LTRC OFF
0
TEST
0
SIMULATION NO.15
TEST
LCC TROUBLE CANCELLATION
CLOSE
EXECUTE
ARE YOU SURE?
YES
NO
MX-LCX1 SELF-DIAGNOSIS AND TROUBLE CODES 9 – 2
2)
Press the [EXECUTE] button.
The [EXECUTE] button is highlighted with the [YES] and [NO]
buttons enabled.
The [EXECUTE] button is highlighted with the [YES] and [NO]
buttons enabled.
3)
Press the [YES] button.
Trouble cancellation is executed. The [YES] button is high-
lighted, and "side LCC lift motor trouble" is cancelled.
* If you press the [NO] or [EXECUTE] button, the [EXECUTE]
Trouble cancellation is executed. The [YES] button is high-
lighted, and "side LCC lift motor trouble" is cancelled.
* If you press the [NO] or [EXECUTE] button, the [EXECUTE]
button is unhighlighted with the [YES] and [NO] buttons dis-
abled (grayed out).
abled (grayed out).
* When trouble cancellation finishes, the [EXECUTE] button is
unhighlighted with the [YES] and [NO] buttons disabled
(grayed out).
(grayed out).
* You can exit from SIM mode by pressing the [CA] key.
* You can return to the Main screen by pressing the [SYSTEM
* You can return to the Main screen by pressing the [SYSTEM
SETTING] key.
<Cancellable Trouble Codes>
* The above trouble state is preserved even after the power has
been turned OFF.
2. Self-diagnosis
When a trouble condition occurs in the machine or when there is a
consumable part whose life is nearly or already expired, the
machine's self-diagnosis program detects and analyzes the condi-
tion and issues the appropriate notification on the display panel so
that the user and the serviceperson can take suitable action. In the
case of a trouble condition (rather than the expiration of a part's
life), the self-diagnosis program not only issues the appropriate
notification but also stops the machine to minimize damage.
consumable part whose life is nearly or already expired, the
machine's self-diagnosis program detects and analyzes the condi-
tion and issues the appropriate notification on the display panel so
that the user and the serviceperson can take suitable action. In the
case of a trouble condition (rather than the expiration of a part's
life), the self-diagnosis program not only issues the appropriate
notification but also stops the machine to minimize damage.
A. Functions and Objectives
1)
Ensures safety by stopping the machine as soon as a trouble
condition is detected.
condition is detected.
2)
Minimizes damage to the machine by stopping the machine as
soon as a trouble condition is detected.
soon as a trouble condition is detected.
3)
Displays the description of the trouble condition so that the
user or serviceperson can quickly and accurately identify the
source of the trouble. This helps the serviceperson to perform
repair work most effectively and efficiently.
user or serviceperson can quickly and accurately identify the
source of the trouble. This helps the serviceperson to perform
repair work most effectively and efficiently.
4)
Issues an alarm when there is a consumable part whose life is
nearly expired so that the user can order the consumable part
before its life is actually expired. This helps prevent machine
outage due to the absence of a consumable part.
nearly expired so that the user can order the consumable part
before its life is actually expired. This helps prevent machine
outage due to the absence of a consumable part.
B. Types of Self-diagnosis Messages
Self-diagnosis messages can be classified into the following types:
C. How Self-diagnosis Works
(1) Self-diagnosis and Troubleshooting Workflow
The self-diagnosis program built in the machine is always the mon-
itoring machine function.
When the self-diagnosis program detects a trouble condition, it
stops the machine and displays the appropriate trouble message.
Typically, warning messages are displayed when there is a con-
sumable part whose life is nearly or already expired.
Some warning messages are displayed without machine stoppage,
while other warning messages are displayed at the same time as
machine stoppage.
Trouble and warning messages are displayed on the LCD with one
or more specific indicator lamps lit or flashing.
Some trouble messages are automatically cleared upon recovery
from the trouble, while other trouble messages must be cleared
using the corresponding SIM.
Also, some of warning messages associated with consumable
parts are automatically cleared upon replacement or refill of the
consumable part, while other messages must be cleared using the
corresponding SIM.
itoring machine function.
When the self-diagnosis program detects a trouble condition, it
stops the machine and displays the appropriate trouble message.
Typically, warning messages are displayed when there is a con-
sumable part whose life is nearly or already expired.
Some warning messages are displayed without machine stoppage,
while other warning messages are displayed at the same time as
machine stoppage.
Trouble and warning messages are displayed on the LCD with one
or more specific indicator lamps lit or flashing.
Some trouble messages are automatically cleared upon recovery
from the trouble, while other trouble messages must be cleared
using the corresponding SIM.
Also, some of warning messages associated with consumable
parts are automatically cleared upon replacement or refill of the
consumable part, while other messages must be cleared using the
corresponding SIM.
Target
Trouble code description
U6-09
Side LCC lift motor trouble
Classification
1
1
User
This type includes user-recoverable
trouble or warning conditions (such as
paper jam or consumable part life
expiration).
trouble or warning conditions (such as
paper jam or consumable part life
expiration).
Service
This type includes serviceperson-
recoverable trouble or warning
conditions (such as motor trouble or
maintenance).
recoverable trouble or warning
conditions (such as motor trouble or
maintenance).
Miscellaneous
—
Classification
2
2
Warning
This type includes those messages that
are primarily intended to warn the user
and not directly related with machine
trouble (such as a warning message
issued when there is a consumable
part whose life is nearly expired).
are primarily intended to warn the user
and not directly related with machine
trouble (such as a warning message
issued when there is a consumable
part whose life is nearly expired).
Trouble
This type includes those messages that
are directly related with machine
trouble and issued at the same time as
machine stoppage.
are directly related with machine
trouble and issued at the same time as
machine stoppage.
Miscellaneous
—
Repair
Monitor machine function
Detect and analyze trouble
Trouble/warning
Trouble/warning
Stop the machine
Identify the cause
Cancel self-diagnosis
message using "diag"
(test command), etc.
Standby
Consumable part
life expired?
Replace or refill the
consumable part
Recovery
Display the trouble
description
Trouble
Trouble
Warning
Warning
YES
NO
MX-LCX1 SELF-DIAGNOSIS AND TROUBLE CODES 9 – 3
3. Trouble Code List
4. Trouble Code Details
U6-09 LCC lift motor trouble
U6-20 LCC communication trouble
U6-21 LCC transport motor trouble
U6-22 LCC 24V power supply abnormal
U6-51 LCC incompatibility trouble
No.
Main code
Sub code
Description
Section
Can occur when
Solution
Remarks
1
U6
9
LCC lift motor trouble
LCC
Tray is being lifted.
Check connections, etc.
2
20
LCC communication trouble
LCC
LCC communication is
made.
made.
Turn OFF and back ON
the power.
the power.
3
21
LCC transport motor trouble
LCC
Paper is fed.
Check connections, etc.
4
22
LCC 24V power supply abnormal
LCC
The power is turned ON.
Check connections, etc.
5
51
LCC incompatibility trouble
LCC
The power is turned ON.
Check connections, etc.
Content
Lift motor trouble
Description
LCC lift motor malfunctioning; tray lift failure
Case 1
Cause
Defective connection or disconnection of
connector and harness
connector and harness
Check and
Remedy
Remedy
Check the connector and the harness in the
motor line. Connect the connector properly.
Replace the harness.
motor line. Connect the connector properly.
Replace the harness.
Case 2
Cause
Motor lock, motor rpm abnormality, motor
overcurrent, LRE failure, intrusion of foreign
material
overcurrent, LRE failure, intrusion of foreign
material
Check and
Remedy
Remedy
Use SIM 4-2 to select LRE and check the
operation of the single unit. Use SIM 4-3 to
select LLM and check the operation of the
single unit. Check for intrusion of any foreign
material in the drive system.
operation of the single unit. Use SIM 4-3 to
select LLM and check the operation of the
single unit. Check for intrusion of any foreign
material in the drive system.
Case 3
Cause
LCC main PWB failure; lift motor
malfunctioning
malfunctioning
Check and
Remedy
Remedy
Replace the LCC main PWB or the lift motor.
Use SIM.15 to perform trouble cancellation.
Use SIM.15 to perform trouble cancellation.
Content
Communication trouble
Description
Communication error with LCC; communication line test
error after turning on the power or canceling an exclusive
simulation.
error after turning on the power or canceling an exclusive
simulation.
Case 1
Cause
Defective connection or disconnection of
connector and harness
connector and harness
Check and
Remedy
Remedy
Check the connector and the harness in the
communication line. Connect the connector
properly. Replace the harness.
communication line. Connect the connector
properly. Replace the harness.
Case 2
Cause
LCC main PWB failure; control PWB (PCU)
failure
failure
Check and
Remedy
Remedy
Replace the LCC main PWB. Replace the
control PWB (PCU).
control PWB (PCU).
Case 3
Cause
Malfunction caused by electrical noise
Check and
Remedy
Remedy
Cancel by turning OFF/ON the power.
Content
Transport motor trouble
Description
LCC transport motor malfunctioning
Case 1
Cause
Defective connection or disconnection of
connector and harness
connector and harness
Check and
Remedy
Remedy
Check the connector and the harness in the
motor line. Connect the connector properly.
Replace the harness.
motor line. Connect the connector properly.
Replace the harness.
Case 2
Cause
Motor lock, motor rpm abnormality, motor
overcurrent, intrusion of foreign material
overcurrent, intrusion of foreign material
Check and
Remedy
Remedy
Use SIM 4-3 to select LPFM and check the
operation of the single unit. Check for
intrusion of any foreign material in the drive
system.
operation of the single unit. Check for
intrusion of any foreign material in the drive
system.
Case 3
Cause
LCC main PWB failure; Transport motor
malfunctioning
malfunctioning
Check and
Remedy
Remedy
Replace the LCC main PWB or the transport
motor.
motor.
Content
LCC 24V power supply abnormal
Description
24V trouble
Case 1
Cause
Defective connection or disconnection of
connector and harness
connector and harness
Check and
Remedy
Remedy
Check the connector and the harness which
connect LCC and the main unit. Connect the
connector properly. Replace the harness.
connect LCC and the main unit. Connect the
connector properly. Replace the harness.
Case 2
Cause
Power source fuse blown.
Check and
Remedy
Remedy
Check for short circuit between 24V and
GND. Check for pinched harness and the
LCC main PWB trouble. Replace the fuse,
the harness, and the LCC main PWB.
GND. Check for pinched harness and the
LCC main PWB trouble. Replace the fuse,
the harness, and the LCC main PWB.
Case 3
Cause
Power supply abnormality in the main unit.
Check and
Remedy
Remedy
Check the 24V output of the main unit side
power supply.
power supply.
Content
Incompatibility trouble
Description
User attempted to connect an LCC incompatible with MX-
LCX1.
LCX1.
Case 1
Cause
User attempted to connect an MX-LCX1 with
an incompatible device such as AR-LC5.
an incompatible device such as AR-LC5.
Check
and
Remedy
and
Remedy
Connect MX-LCX1.
MX-LCX1 ELECTRICAL SECTION 10 – 1
Service Manual
[10] ELECTRICAL SECTION
1. Electronic/Mechanical Parts Relationship Diagram
SMP-03V-NC
LRE
+5V
1
GND2
2
3
3
+5V
B8B-PH-K-S
CN-B
GND2
3
1
6
4
8
2
7
5
(/LTLS)
+24V
+5V
GND2
LRE
LDD
LDD
㪣㪚㪚㩷㪤㪘㪠㪥㩷㩷㪧㪮㪙㩷㪚㪩
3
2
1
2
3
3
1
SMR-03V-N
LDD
+5V
1
GND2
2
3
3
3
2
1
2
3
3
1
SMP-03V-NC
SMR-03V-N
10
16
14
1
18
12
5
+5V
GND1
11
17
/LTRC
7
GND2
GND2
/LPFS
+24V
CN-C
+24V
15
+5V
4
13
/LTOD
20
22
9
B24B-PHDSS-B
2
8
/LPED
+5V
23
+5VR
24
3
/LPFD
+5V
19
GND2
/LPFC
21
GND2
GND2
GND2
+5V
EXIN2
EXIN1
LUD
6
9
10
11
12
10
11
12
6
3
SMP-18V-NC
5
1
7
2
8
4
15
16
17
18
16
17
18
13
14
14
+5V
1
2
3
2
3
/LTOD
GND2
GND2
1
1
2
2
2
3
3
3
SMR-03V-N
SMP-03V-NC
179228-3
SMP-03V-NC
SMR-03V-N
ELR-03V
1
2
LLM
LLM(GND)
5
4
LPFM-T
+24V
GND1
/LPFM-EN
GND1
/LPFM-EN
/LPFM-CLK
2
3
3
PHR-5
1
1
+5V
3
2
1
LCD
GND2
GND2
1
3
ELP-03V
2
3
2
1
1
3
2
2
1
3
N.C.
+5V
LLM
5
GND2
6
9
N.C.
7
B14B-PHDSS-B
2
8
3
GND2
/LPFM-EN
LCD
4
LPFM-T
10
LLM(GND)
11
/LPFM-CLK
CN-E
1
GND1
12
GND1
13
+24V(LOSW)
14
7
12
11
10
9
3
5
2
SMR-18V-N
2
3
6
8
1
4
1
2
1
2
1
GND2
1
/LPED
2
LUD
+5V
+5V
1
GND2
2
3
3
1
+5V
3
3
2
13
14
15
16
17
18
14
15
16
17
18
SMP-03V-NC
SMR-02V-N
SMP-02V-NC
SMR-03V-N
GND2
1
3
+5VR
2
/LPFD
SMR-03V-N
SMP-03V-NC
3
2
1
2
1
3
/LTRC
3
2
1
+24V
N.C.
N.C.
PHR-3
CZHR-03V-S
PHR-3
PHR-3
2
1
3
4
5
6
+24V(L24VM)
+24V(LLSW)
GND2
CN-D
B10B-PHDSS-B
7
9
10
GND2
GND2
8
+24V(LDSW)
GND2
GND2
+24V(LLSW)
+24V(L24VM)
NC
3
2
1
COM
ON
ON
NC
3
2
1
COM
ON
ON
1
2
2
1
2
2
ELR-04NV
ELP-04NV
4
3
4
3
PS-187-3V
FPS-187
LRE
LDD
LTOD
LTRC
LUD
LPED
LLSW
LDSW
LLM
LPFM
LCD
LPFS
LPFC
LPFD
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