Sharp MX-C300P / MX-C300PE / MX-C300PL Service Manual ▷ View online
MX-C300P ADJUSTMENTS 5 – 11
5)
Check that the adjustment pattern image is printed in the cor-
rect position.
rect position.
Measure the dimension of the void area in the front and the
rear frame direction of the adjustment pattern, and check that
all the following conditions are satisfied.
rear frame direction of the adjustment pattern, and check that
all the following conditions are satisfied.
Z1: REAR VOID AREA
Z2: FRONT VOID AREA
Z2: FRONT VOID AREA
RV + FV < 8.0mm or less
If the above requirement is not met, do the following steps.
6)
Change the adjustment value.
(Enter the set value, and press [OK] key)
When the adjustment value is increased, the adjustment pat-
tern is shifted to the front frame side. When it is decreased, the
adjustment pattern is shifted to the rear frame side.
tern is shifted to the front frame side. When it is decreased, the
adjustment pattern is shifted to the rear frame side.
When the set value is changed by 1, the shift distance is
changed by about 0.1mm.
changed by about 0.1mm.
Repeat procedures 5) - 6) until the conditions of procedure 5)
are satisfied.
are satisfied.
ADJ 5
Print engine image distortion
adjustment / OPC drum phase
adjustment / Color registration
adjustment
(Print engine section)
adjustment / OPC drum phase
adjustment / Color registration
adjustment
(Print engine section)
This adjustment must be performed in the following cases:
* When the color shift occurs.
* When the LSU is replaced.
* When the LSU is removed from the main unit.
* When the unit is installed or when the installing place is changed.
* When maintenance work is performed. (Replacement of the
OPC drum, the OPC cartridge, the transfer unit, the transfer belt,
etc.)
etc.)
* When [ADJ 6A] Print engine image magnification ratio adjust-
ment (BK) (main scanning direction) is performed.
* U2 trouble has occurred.
* When the MFP PWB is replaced.
* When the color phase is not proper even after execution of the
color balance adjustment.
* When the OPC drum drive section is disassembled.
* When the primary transfer unit is replaced. (when it is removed
from the machine)
* When the developing unit or the OPC drum unit is removed from
the machine.
5-A
Print engine image distortion adjustment
(Manual adjustment) / OPC drum phase
adjustment (Automatic adjustment) /
Color registration adjustment
(Automatic adjustment)
(Manual adjustment) / OPC drum phase
adjustment (Automatic adjustment) /
Color registration adjustment
(Automatic adjustment)
This adjustment performs the print engine image distortion adjust-
ment, the OPC drum phase adjustment, and the color registration
adjustment simultaneously.
ment, the OPC drum phase adjustment, and the color registration
adjustment simultaneously.
1)
Enter SIM50-22 mode.
2)
Press [OK] key.
[EXEC] is highlighted and the image registration automatic
adjustment is started. (It takes about 15 sec to complete the
adjustment.)
adjustment is started. (It takes about 15 sec to complete the
adjustment.)
3)
When the adjustment is completed, [EXECUTE] returns to the
normal display, and the value of the adjustment result is dis-
played.
normal display, and the value of the adjustment result is dis-
played.
The current skew level for each color is displayed on the
SKEW display section.
SKEW display section.
:
:
Z1+Z2 = 8.0mm or less
Z1+Z2 = 8.0mm or less
Paper exit direction
Item/Display
Content
Display
SKEW_K
Print skew amount calculation result
(Cyan)
(Cyan)
-999 - 999
SKEW_C
Print skew amount calculation result
(Cyan)
(Cyan)
-999 - 999
SKEW_C(DIF)
Print skew amount calculation result
(Cyan) (Difference from the previous
adjustment value)
(Cyan) (Difference from the previous
adjustment value)
-1999 - 1999
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MX-C300P ADJUSTMENTS 5 – 12
SKEW_M
Print skew amount calculation result
(Magenta)
(Magenta)
-999 - 999
SKEW_M(DIF)
Print skew amount calculation result
(Magenta) (Difference from the
previous adjustment value)
(Magenta) (Difference from the
previous adjustment value)
-1999 - 1999
SKEW_Y
Print skew amount calculation result
(Yellow)
(Yellow)
-999 - 999
SKEW_Y(DIF)
Print skew amount calculation result
(Yellow) (Difference from the
previous adjustment value)
(Yellow) (Difference from the
previous adjustment value)
-1999 - 1999
REGIST_SUB_
C
C
Registration adjustment value sub
scanning direction (Cyan drum ->
Black drum)
scanning direction (Cyan drum ->
Black drum)
10 - 1990
REGIST_SUB_
C(DIF)
C(DIF)
Registration adjustment value sub
scanning direction (Difference from
the previous adjustment value)
(Cyan drum to Black drum)
scanning direction (Difference from
the previous adjustment value)
(Cyan drum to Black drum)
-1999 - 1999
REGISTMAIN_
C_F
C_F
Registration adjustment value main
scanning direction (Cyan laser
writing position F side)
scanning direction (Cyan laser
writing position F side)
10 - 1990
REGISTMAIN_
C_F(DIF)
C_F(DIF)
Registration adjustment value main
scanning direction (Difference from
the previous adjustment value)
(Cyan laser writing position F side)
scanning direction (Difference from
the previous adjustment value)
(Cyan laser writing position F side)
-1999 - 1999
REGISTMAIN_
C_R
C_R
Registration adjustment value main
scanning direction (Cyan laser
writing position R side)
scanning direction (Cyan laser
writing position R side)
10 - 1990
REGISTMAIN_
C_R(DIF)
C_R(DIF)
Registration adjustment value main
scanning direction (Difference from
the previous adjustment value)
(Cyan laser writing position R side)
scanning direction (Difference from
the previous adjustment value)
(Cyan laser writing position R side)
-1999 - 1999
REGIST_SUB_
M
M
Registration adjustment value sub
scanning direction (Magenta drum ->
Black drum)
scanning direction (Magenta drum ->
Black drum)
10 - 1990
REGIST_SUB_
M(DIF)
M(DIF)
Registration adjustment value sub
scanning direction (Difference from
the previous adjustment value)
(Magenta drum to Black drum)
scanning direction (Difference from
the previous adjustment value)
(Magenta drum to Black drum)
-1999 - 1999
REGIST_MAIN_
M_F
M_F
Registration adjustment value main
scanning direction (Magenta laser
writing position F side)
scanning direction (Magenta laser
writing position F side)
10 - 1990
REGIST_MAIN_
M_F(DIF)
M_F(DIF)
Registration adjustment value main
scanning direction (Difference from
the previous adjustment value)
(Magenta laser writing position F
side)
scanning direction (Difference from
the previous adjustment value)
(Magenta laser writing position F
side)
-1999 - 1999
REGIST_MAIN_
M_R
M_R
Registration adjustment value main
scanning direction (Magenta laser
writing position R side)
scanning direction (Magenta laser
writing position R side)
10 - 1990
REGIST_MAIN_
M_R(DIF)
M_R(DIF)
Registration adjustment value main
scanning direction (Difference from
the previous adjustment value)
(Magenta laser writing position R
side)
scanning direction (Difference from
the previous adjustment value)
(Magenta laser writing position R
side)
-1999 - 1999
REGIST_SUB_
Y
Y
Registration adjustment value sub
scanning direction (Yellow drum ->
Black drum)
scanning direction (Yellow drum ->
Black drum)
10 - 1990
REGIST_SUB_
Y(DIF)
Y(DIF)
Registration adjustment value sub
scanning direction (Difference from
the previous adjustment value)
(Yellow drum -> Black drum)
scanning direction (Difference from
the previous adjustment value)
(Yellow drum -> Black drum)
-1999 - 1999
REGIST_MAIN_
Y_F
Y_F
Registration adjustment value main
scanning direction (Yellow laser
writing position F side)
scanning direction (Yellow laser
writing position F side)
10 - 1990
REGIST_MAIN_
Y_F(DIF)
Y_F(DIF)
Registration adjustment value main
scanning direction (Difference from
the previous adjustment value)
(Yellow laser writing position F side)
scanning direction (Difference from
the previous adjustment value)
(Yellow laser writing position F side)
-1999 - 1999
REGIST_MAIN_
Y_R
Y_R
Registration adjustment value main
scanning direction (Yellow laser
writing position R side)
scanning direction (Yellow laser
writing position R side)
10 - 1990
REGIST_MAIN_
Y_R(DIF)
Y_R(DIF)
Registration adjustment value main
scanning direction (Difference from
the previous adjustment value)
(Yellow laser writing position R side)
scanning direction (Difference from
the previous adjustment value)
(Yellow laser writing position R side)
-1999 - 1999
Item/Display
Content
Display
PHASE
OPC drum phase adjustment value
(BK to CL)
(BK to CL)
0 - 359
PHASE before
OPC drum phase adjustment value
(BK to CL)
(BK to CL)
0 - 359
Item/Display
Content
Display
MX-C300P ADJUSTMENTS 5 – 13
4)
Write down the displayed skew level.
When "SKEW_*" values are in the following ranges, the
adjustment needs not to be done.
* To make "SKEW_*" values in the following ranges, turn the
LSU skew adjustment screws clockwise direction (a) or coun-
terclockwise direction (b).
SKEW_C : +/-30, SKEW_M : +/-40, SKEW_Y : +/-20
When "SKEW_*" values are in the following ranges, the
adjustment needs not to be done.
* To make "SKEW_*" values in the following ranges, turn the
LSU skew adjustment screws clockwise direction (a) or coun-
terclockwise direction (b).
SKEW_C : +/-30, SKEW_M : +/-40, SKEW_Y : +/-20
5)
If there are several skewed areas on the test printing result,
turn all the LSU skew adjustment screws shown in the figure
to adjust, and perform the procedures 2) to 4).
turn all the LSU skew adjustment screws shown in the figure
to adjust, and perform the procedures 2) to 4).
Repeat the procedures 2) to 5) until the printing result has no
skew area.
skew area.
If the printing result has no skew area, the adjustment is fin-
ished.
ished.
For the adjustment, remove the paper tray, and turn the skew
adjustment screw from the bottom of the main unit.
adjustment screw from the bottom of the main unit.
When the adjustment is made by turning the LSU skew adjustment
screw of K, the states of C, M and Y (SKEW) are changed. Execute
SIM50-22 to check to confirm that C, M, and Y (SKEW) are OK.
screw of K, the states of C, M and Y (SKEW) are changed. Execute
SIM50-22 to check to confirm that C, M, and Y (SKEW) are OK.
The adjustment result can be checked by the following manual
adjustment mode.
adjustment mode.
* ADJ 5B
Image skew adjustment (Manual adjustment) (SIM50-20)
* ADJ 5C
Color registration offset adjustment (SIM50-20)
When the color registration is greatly shifted due to replacement of
the LSU, etc, if SIM50-22 is used to perform the color registration
automatic adjustment, an error may occur.
the LSU, etc, if SIM50-22 is used to perform the color registration
automatic adjustment, an error may occur.
In this case, the adjustment may be properly executed by setting
the adjustment items A - I of SIM50-20 to "100" and executing the
automatic adjustment again.
the adjustment items A - I of SIM50-20 to "100" and executing the
automatic adjustment again.
If color shift in an actual print image differs in the center, the front
side, and the rear side, the color shift offset adjustment can
improve it. (Refer to ADJ 5C.)
side, and the rear side, the color shift offset adjustment can
improve it. (Refer to ADJ 5C.)
Normally there is a difference in color shift in several dots. Perform
the adjustment only when the adjustment is required.
the adjustment only when the adjustment is required.
5-B
Print engine image skew (LSU skew)
adjustment (Manual adjustment)
(No need to adjust normally)
adjustment (Manual adjustment)
(No need to adjust normally)
If a more accurate adjustment than the automatic adjustment ADJ
5A is required, use this method of adjustment.
5A is required, use this method of adjustment.
This adjustment is made by changing the parallelism of the LSU
unit scan laser beams for the OPC drum.
unit scan laser beams for the OPC drum.
1)
Enter the SIM 50-20 or 64-01 mode.
2)
Select the paper feed tray with A4(11"x8.5") paper in it, and
press [OK] key.
press [OK] key.
3)
The image skew (image registration) adjustment pattern is
printed.
printed.
4)
Check the printed black image for any skew.
Use the four cross points printed in black to measure the
squareness.
squareness.
There are following two methods of checking the black image
for any skew (right angle).
for any skew (right angle).
Method 1
Measure the distances between opposing corners of the rect-
angle print pattern, and compare the two distances to check
the squareness.
angle print pattern, and compare the two distances to check
the squareness.
Method 2
Check the squareness of the vertical and horizontal sides of
the rectangle print pattern by using A4(11"x8.5") paper sides.
the rectangle print pattern by using A4(11"x8.5") paper sides.
In the case of Method 2, the right angle of paper to be used
may not be exact. Be sure to check the right angle of paper to
be used in advance.
may not be exact. Be sure to check the right angle of paper to
be used in advance.
Method 1
Measure the length of the diagonal lines of the rectangle print
pattern.
pattern.
Calculate the difference between the measured lengths C and
D of the diagonal lines.
D of the diagonal lines.
Check to insure that the difference between C and D is in the
following range.
following range.
C - D = 0.8mm
If the difference between C and D is in the above range, there
is no need to adjust.
is no need to adjust.
Method 2
Fit the side of A4(11"x8.5") paper to the long side of the rectan-
gle print pattern.
gle print pattern.
Measure the slant (skew) of the vertical side for the horizontal
side of paper as shown in the figure.
side of paper as shown in the figure.
If the above distance is 0.5mm or less, there is no need to
adjust.
adjust.
If the above condition is not satisfied, perform the following
procedure.
procedure.
C
M
Y
B
A
1
‘16/May
1
MX-C300P ADJUSTMENTS 5 – 14
5)
Open the front cover, remove the waste toner box, and turn the
four LSU image skew adjustment screws in the same direction
by the same amount.
four LSU image skew adjustment screws in the same direction
by the same amount.
For the adjustment, remove the front cover and the waste
toner box, and turn the skew adjustment screw.
toner box, and turn the skew adjustment screw.
(Skew adjustment screw rotation direction)
When C is greater than D in the method 1 or there is some
skew in the direction A in the method 2, turn the screw clock-
wise.
skew in the direction A in the method 2, turn the screw clock-
wise.
When C is smaller than D in the method 1 or there is some
skew in the direction B in the method 2, turn the screw coun-
terclockwise.
skew in the direction B in the method 2, turn the screw coun-
terclockwise.
(Reference of the rotation amount of the skew adjustment
screw)
screw)
In case of the method 1, 0.8mm/about 1.5 rotations
In case of the method 2, 0.5mm/about 1.5 rotations
Repeat the procedures 2) to 6).
After completion of the black image skew adjustment, go to the
procedure 7).
procedure 7).
6)
Perform the same procedures as 1) and 2).
7)
Check the printed color image for any skew.
If the difference between the shift amounts on the F and R
sides is within +/- 1 scale of the fine adjustment check scale,
there is no need to perform the adjustment.
sides is within +/- 1 scale of the fine adjustment check scale,
there is no need to perform the adjustment.
Measure the skew amount from the print patterns on the front
and rear sides of each color.
and rear sides of each color.
In each Y/M/C color print pattern printed separately in the F
side and in the R side, note the same print color pattern and
check to confirm that the F side and the R side look identical.
side and in the R side, note the same print color pattern and
check to confirm that the F side and the R side look identical.
Rough adjustment pattern check:
Check the sub scan rough adjustment color image shift check
section on the R side and the F side of each color, use the cen-
ter position of the black scale as the reference, and check the
balance in shifts of the color image line positions in the positive
and the negative directions. The balance in the R side must be
the same as that in the F side.
section on the R side and the F side of each color, use the cen-
ter position of the black scale as the reference, and check the
balance in shifts of the color image line positions in the positive
and the negative directions. The balance in the R side must be
the same as that in the F side.
Fine adjustment pattern check:
Check the square frames on the R side and the F side of each
color. (Normally five sections of high density can be seen.)
Check the sub scanning direction position of the center area of
high density (one of the above five sections). These must be
on the same position on the R side and the F side.
color. (Normally five sections of high density can be seen.)
Check the sub scanning direction position of the center area of
high density (one of the above five sections). These must be
on the same position on the R side and the F side.
In this case, use the sub scan direction color image shift check
scale (fine adjustment) as the reference.
scale (fine adjustment) as the reference.
Visually check the color density and make the darkest section
as the center, and use it as the read value of the shift amount.
as the center, and use it as the read value of the shift amount.
Check that the difference in the center position of the dark den-
sity section is within +/-1 step.
sity section is within +/-1 step.
The positional relations of the front and the rear frame of the
print color patterns of a same color are compared. There is no
need that all the colors are in the same state. Compare only
the positional relations of color patterns of a same color.
print color patterns of a same color are compared. There is no
need that all the colors are in the same state. Compare only
the positional relations of color patterns of a same color.
If the above condition is not satisfied, perform the following
procedure.
procedure.
8)
Turn the LSU skew adjustment screw of the adjustment target
color to adjust.
color to adjust.
(Skew adjustment screw rotation direction)
When the F side is skewed to the right side for R side: Turn the
screw clockwise.
screw clockwise.
When the F side is skewed to the left side for the R side: Turn
the screw counterclockwise.
the screw counterclockwise.
(Reference of the rotation amount of the skew adjustment
screw)
screw)
Skew of difference by one step between F and R sides (Differ-
ence by one scale of the fine adjustment check scale) / Turn
for about 2 clicks.
ence by one scale of the fine adjustment check scale) / Turn
for about 2 clicks.
Repeat the procedures 7) to 8) until a satisfactory result is
obtained.
obtained.
C
M
Y
B
A
A-sub
B-sub
A-main
B-main
Color image shift
check section
(Rough adjustment)
check section
(Rough adjustment)
C (Image shift fine adjustment
reference frame)
reference frame)
Color image shift check
scale (Fine adjustment)
scale (Fine adjustment)
A-main: Main scan rough adjustment pattern
A-sub: Sub scan rough adjustment pattern
B-main: Main scan fine adjustment scale
B-sub: Sub scan fine adjustment scale
C: Main scan sub scan fine adjustment pattern
A-sub: Sub scan rough adjustment pattern
B-main: Main scan fine adjustment scale
B-sub: Sub scan fine adjustment scale
C: Main scan sub scan fine adjustment pattern
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