Sharp MX-B381 / MX-B401 (serv.man7) Service Manual ▷ View online
MX-B381/B401 ADJUSTMENTS 4 – 3
1-C
Transfer voltage adjustment
This adjustment is needed in the following situations:
* When the TC high voltage PWB is replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
* When the TC high voltage PWB is replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
1)
Go through the modes specified in Simulation 8-6.
2)
Select an item to be adjusted.
Enter the adjustment value (specified value), and press [OK]
key.
When [EXECUTE] key is pressed, the voltage entered in the
procedure 3 is outputted for 30sec and the set value is saved.
When [EXECUTE] key is pressed, the output is stopped.
By setting the default value (specified value), the specified out-
put is provided.
Enter the adjustment value (specified value), and press [OK]
key.
When [EXECUTE] key is pressed, the voltage entered in the
procedure 3 is outputted for 30sec and the set value is saved.
When [EXECUTE] key is pressed, the output is stopped.
By setting the default value (specified value), the specified out-
put is provided.
ADJ 2
Image density sensor
adjustment
adjustment
NOTE: Before executing this adjustment, check to confirm the fol-
lowing items.
* Check to confirm that the image density sensor is clean.
* Check to confirm that the transfer belt is clean and free from
* Check to confirm that the transfer belt is clean and free from
scratches.
NOTE: This adjustment executes automatically at the outset of
registration adjustment operation and process control oper-
ation as well as SIM44-2.
Normally, therefore, it is not required to perform this adjust-
ment. It is performed only when the sensor is replaced or
when the adjustment result is checked.
ation as well as SIM44-2.
Normally, therefore, it is not required to perform this adjust-
ment. It is performed only when the sensor is replaced or
when the adjustment result is checked.
1)
Enter SIM44-2 mode.
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Item/Display
Content
Adjustment
range
Default
value
Actual output
setting range
Default value
of actual
output value
A
TC1 LOW SPEED BW K
Primary transfer bias
reference value
reference value
Low speed mode
51 - 255
95
2 - 30
A
8
A
B
TC1 MIDDLE SPEED BW K
Middle speed mode
51 - 255
131
2 - 30
A
13
A
C
TC2 PLAIN BW SPX
Secondary transfer
bias reference value
bias reference value
Standard
paper mode
Front surface mode
51 - 255
111
–2 - –80
A
–25
A
D
TC2 PLAIN BW DPX
Back surface mode
51 - 255
111
–2 - –80
A
–25
A
E
TC2 HEAVY BW SPX
Heavy paper
mode
Front surface mode
51 - 255
93
–2 - –80
A
–10
A
F
TC2 HEAVY BW DPX
Back surface mode
51 - 255
93
–2 - –80
A
–10
A
G
TC2 OHP BW
OHP
51 - 255
85
–2 - –80
A
–8
A
H
TC2 ENVELOPE BW
Envelope
51 - 255
124
–2 - –80
A
–30
A
I
TC2 THIN BW
Thin paper
51 - 255
111
–2 - –80
A
–25
A
J
TC2 GLOSSY BW
Gloss paper
51 - 255
72
–2 - –80
A
–10
A
K
TC2 CLEANING
Cleaning mode
51 - 255
67
–2 - -80
A
–8
A
L
TC2 CLEAN LOW SPD
Secondary transfer
cleaning bias
reference value
cleaning bias
reference value
Low speed print mode
0 - 255
16
–100V - 1500V
0V
M
TC2 CLEAN MIDDLE SPD
Middle speed print mode
0 - 255
16
–100V - 1500V
0V
N
TC2 CLEAN CLEANING
Cleaning mode
0 - 255
143
–100V - 1500V
800V
O
PTC LOW SPEED BW
PTC current output
reference value
reference value
Low speed mode
0 - 255
133
0
A - –700A
–300
A
P
PTC MIDDLE SPEED BW
Middle speed mode
0 - 255
133
0
A - –700A
–300
A
Q
CASE VOLT LOW BW
PTC case voltage
reference value
reference value
Low speed mode
0 - 255
0
0V - –1000V
0V
R
CASE VOLT MID BW
Middle speed mode
0 - 255
0
0V - –1000V
0V
S
PEEL VOLT LOW BW
Separation discharge
reference value
reference value
Low speed mode
51 - 255
200
–50 - –3000V
–2200V
T
PEEL VOLT MIDDLE BW
Middle speed mode
51 - 255
200
–50 - –3000V
–2200V
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MX-B381/B401 ADJUSTMENTS 4 – 4
2)
Press [EXECUTE] key.
The image density sensor is automatically adjusted.
After completion of the adjustment, the adjustment result is
displayed and [EXECUTE] key returns to the normal display.
The image density sensor is automatically adjusted.
After completion of the adjustment, the adjustment result is
displayed and [EXECUTE] key returns to the normal display.
If the adjustment is not completed normally, "ERROR" is dis-
played.
played.
When an error occurs, check the following sections for any
abnormality.
• Image density sensor
• PCU PWB
• Transfer belt (dirt, scratch)
• Transfer belt cleaner
abnormality.
• Image density sensor
• PCU PWB
• Transfer belt (dirt, scratch)
• Transfer belt cleaner
If any abnormality is found, repair and adjust again.
If an error occurs, the adjustment result is not revised.
If an error occurs, the adjustment result is not revised.
ADJ 3
Image skew adjustment
(LSU unit)
(LSU unit)
This adjustment is needed in the following situations:
* When the LSU unit is replaced.
* When the LSU unit is removed from the main unit.
The image skew adjustment (LSU unit) is performed by changing
the parallelism of the LSU unit scan laser beams for the OPC drum.
1)
* When the LSU unit is replaced.
* When the LSU unit is removed from the main unit.
The image skew adjustment (LSU unit) is performed by changing
the parallelism of the LSU unit scan laser beams for the OPC drum.
1)
Enter SIM64-2 mode.
Set the set items to the values shown below.
A: 1 B: 1 C: 254 D: 255
Set the set items to the values shown below.
A: 1 B: 1 C: 254 D: 255
2)
Select the tray with A4 (11" x 8.5") paper in it.
3)
Press [EXECUTE] key.
The check pattern is printed out.
The check pattern is printed out.
4)
Check the printed image for any skew.
There are following two methods of checking the image for any
skew (right angle).
Method 1:
Measure the length of the diagonal lines of the rectangle print
pattern. Check the difference in the length of the diagonal lines
for judgment of good or no good
Method 2:
Compare the right angle of vertical side/horizontal side of the
rectangle print pattern and the right angle sides of A4 (11" x
8.5") paper for judgment of good or no good.
(NOTE)
In the case of Method 2, the right angle of paper to be used
may not be exact. Be sure to check the right angle of paper to
be used in advance.
There are following two methods of checking the image for any
skew (right angle).
Method 1:
Measure the length of the diagonal lines of the rectangle print
pattern. Check the difference in the length of the diagonal lines
for judgment of good or no good
Method 2:
Compare the right angle of vertical side/horizontal side of the
rectangle print pattern and the right angle sides of A4 (11" x
8.5") paper for judgment of good or no good.
(NOTE)
In the case of Method 2, the right angle of paper to be used
may not be exact. Be sure to check the right angle of paper to
be used in advance.
Display/Item
Content
Range
Default
A
PCS_K LED ADJ
Image density sensor light
emitting quantity
adjustment value
emitting quantity
adjustment value
1 - 255
32
B
PCS_K DARK
Dark voltage
0 - 255
0
C
PCS_K GRND
Belt base detection level
when completion of Item A
adjustment
when completion of Item A
adjustment
0 - 255
0
D
PCS_K BELT MAX
Maximum value of belt
base detection level
base detection level
0 - 255
0
E
PCS_K BELT MIN
Minimum value of belt
base detection level
base detection level
0 - 255
0
F
PCS_K BELT DIF
Belt base detection level
difference
(Item D - Item E)
difference
(Item D - Item E)
0 - 255
0
G
REG_R LED ADJ
Image density sensor light
emitting quantity
adjustment value
emitting quantity
adjustment value
1 - 255
32
H
REG_R DARK
Image density sensor dark
voltage
voltage
0 - 255
0
I
REG_R GRND
Belt base detection level
when completion of Item
G adjustment
when completion of Item
G adjustment
0 - 256
0
J
REG_R BELT MAX
Maximum value of belt
base detection level
base detection level
0 - 255
0
K
REG_R BELT MIN
Minimum value of belt
base detection level
base detection level
0 - 255
0
L
REG_R BELT DIF
Belt base detection level
difference (Item J - Item K)
difference (Item J - Item K)
0 - 255
0
M
REG_R PATCH (K)
Patch detection level for
check
check
0 - 255
0
Error name
Error content
Image density sensor
adjustment abnormality
adjustment abnormality
PCS_K LED ADJ error
The target is not reached by 3 times of
retry.
The target is not reached by 3 times of
retry.
Substrate scan abnormality
PCS_K GRND error
Effective difference between the upper
and lower values of the belt substrate
circuit, outside the range
Effective difference between the upper
and lower values of the belt substrate
circuit, outside the range
Registration sensor R
adjustment abnormality
adjustment abnormality
REG_R LED ADJ error
The target is not reached by 3 times of
retry.
The target is not reached by 3 times of
retry.
Registration substrate R
scan abnormality
scan abnormality
REG_R GRND error
Effective difference between the upper
and lower values of the belt substrate
circuit, outside the range
Effective difference between the upper
and lower values of the belt substrate
circuit, outside the range
Error display
Error content
BK_SEN_ADJ
_ERR
_ERR
Image density
sensor adjustment
abnormality
sensor adjustment
abnormality
PCS_K LED ADJ error (The
target value is not obtained after
retried three times.)
target value is not obtained after
retried three times.)
BELT_READ
_ERR
_ERR
Transfer belt
surface reading
abnormality
surface reading
abnormality
PCS_K GRND error (The surface
detection level is maximum or the
minimum value difference is
outside a reference range.)
detection level is maximum or the
minimum value difference is
outside a reference range.)
REG_SEN_R
_ADJ_ERR
_ADJ_ERR
Sensor adjustment
abnormality
abnormality
REG_R LED ADJ error (The
target value is not obtained after
retried three times.)
target value is not obtained after
retried three times.)
REG_BELT_R
_READ_ERR
_READ_ERR
Transfer belt
surface reading
abnormality
surface reading
abnormality
REG_R GRND error (The
surface detection level is
maximum or the minimum value
difference is outside a reference
range.)
surface detection level is
maximum or the minimum value
difference is outside a reference
range.)
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MX-B381/B401 ADJUSTMENTS 4 – 5
(Method 1)
a) Measure the length of the diagonal lines of the rectangle
a) Measure the length of the diagonal lines of the rectangle
print pattern.
b) Calculate the difference between the measured lengths C
and D of the diagonal lines.
c) Check to insure that the difference between C and D is in
the following range.
C – D =
C – D =
0.8mm
If the difference between C and D is in the above range, there
is no need to adjust.
is no need to adjust.
(Method 2)
a) Fit the side of A4 or 11" x 8.5" paper to the long side of the
a) Fit the side of A4 or 11" x 8.5" paper to the long side of the
rectangle print pattern.
b) Measure the shift distance between vertical side of paper
and side of the rectangle print pattern.
If the above distances (left and right) are 0.5mm or less,
there is no need to adjust.
If not, execute the following procedures.
If the above distances (left and right) are 0.5mm or less,
there is no need to adjust.
If not, execute the following procedures.
5)
Open the front cabinet, and remove the waste toner box.
6)
Turn the LSU unit image skew adjustment screw to adjust.
(When Method 1 is used to check the image for any skew
(right angle) in procedure 4 in advance)
Diagonal line C is longer than diagonal line D: Turn the adjust-
ment screw clockwise.
Diagonal line C is shorter than diagonal line D: Turn the adjust-
ment screw counterclockwise.
(When Method 2 is used to check the image for any skew
(right angle) in procedure 4 in advance)
When the image is skewed in the arrow direction A, turn the
adjustment screw clockwise. When the image is skewed in the
arrow direction B, turn the adjustment screw counterclockwise.
(When Method 1 is used to check the image for any skew
(right angle) in procedure 4 in advance)
Diagonal line C is longer than diagonal line D: Turn the adjust-
ment screw clockwise.
Diagonal line C is shorter than diagonal line D: Turn the adjust-
ment screw counterclockwise.
(When Method 2 is used to check the image for any skew
(right angle) in procedure 4 in advance)
When the image is skewed in the arrow direction A, turn the
adjustment screw clockwise. When the image is skewed in the
arrow direction B, turn the adjustment screw counterclockwise.
7)
Install the waste toner box, and close the front cabinet.
8)
Perform the procedures 3) - 4).
(Perform the procedures 3) - 8) until a satisfactory result is
obtained.)
(Perform the procedures 3) - 8) until a satisfactory result is
obtained.)
ADJ 4
Print engine image
magnification ratio adjustment
(Main scanning direction)
(Print engine section)
(Manual adjustment)
magnification ratio adjustment
(Main scanning direction)
(Print engine section)
(Manual adjustment)
This adjustment is needed in the following situations:
* When the LSU (writing) unit is replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
1)
* When the LSU (writing) unit is replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
1)
Go through the modes specified in Simulation 50-10.
2)
Select A4 (11" x 8.5") paper.
3)
Press [EXECUTE] key.
The check pattern is printed out.
The check pattern is printed out.
Diagonal line D
Diagonal line C
Direction B
Direction A
Comparison line
0.5mm or ress
K
A
B
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MX-B381/B401 ADJUSTMENTS 4 – 6
4)
Check that the inside dimension of the printed half tone is 120
0.5mm.
0.5mm.
If the above requirement is not met, do the following steps.
5)
Change the set value of set item A BK-MAG.
When the set value is changed by 1, the dimension is changed
by 0.1mm.
When the set value is increased, the BK image magnification
ratio in the main scanning direction is increased. When the set
value is decreased, the BK image magnification ratio in the
main scanning direction is decreased.
When the set value is changed by 1, the dimension is changed
by 0.1mm.
When the set value is increased, the BK image magnification
ratio in the main scanning direction is increased. When the set
value is decreased, the BK image magnification ratio in the
main scanning direction is decreased.
Repeat procedures 2) - 5) until a satisfactory result is obtained.
ADJ 5
Image off-center adjustment
(Print engine section)
(Print engine section)
This adjustment is needed in the following situations:
* When the LSU is replaced or removed.
* When a paper tray is replaced.
* When the paper tray section is disassembled.
* When [ADJ 4] print engine image magnification ratio (BK) (main
* When the LSU is replaced or removed.
* When a paper tray is replaced.
* When the paper tray section is disassembled.
* When [ADJ 4] print engine image magnification ratio (BK) (main
scanning direction) is performed.
* When the manual feed tray is replaced.
* When the manual feed tray is disassembled.
* When the switchback section is disassembled.
* When the registration roller section is disassembled.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
(Note)
Before execution of this adjustment, check to insure the following
item.
* Check that the print engine image magnification ratio adjustment
* When the manual feed tray is disassembled.
* When the switchback section is disassembled.
* When the registration roller section is disassembled.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
(Note)
Before execution of this adjustment, check to insure the following
item.
* Check that the print engine image magnification ratio adjustment
(BK) (main scanning direction) has been properly adjusted.
1)
Enter SIM50-10 mode.
2)
Select a target paper feed tray to be adjusted with the scroll
keys.
keys.
3)
Set A4 (11" x 8.5") paper in the paper feed tray selected in pro-
cedure 2).
cedure 2).
4)
Press [EXECUTE] key.
The adjustment pattern is printed.
The adjustment pattern is printed.
5)
Check that the adjustment pattern image is printed in the cor-
rect position.
Measure the dimension of the void area in the front and the
rear frame direction of the adjustment pattern, and check that
all the following conditions are satisfied.
rect position.
Measure the dimension of the void area in the front and the
rear frame direction of the adjustment pattern, and check that
all the following conditions are satisfied.
RV: REAR VOID AREA
FV: FRONT VOID AREA
FV: FRONT VOID AREA
RV + FV
8.0mm
RV = 3.0
2.0mm
FV = 3.0
2.0mm
If the above requirement is not met, do the following steps.
Display/Item
Content
Setting
range
Default
A
BK-MAG
Main scan print
magnification ratio BK
magnification ratio BK
60 - 140
100
120 0.5mm
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B
MAIN-MFT
Print off center adjustment
value (Manual paper feed)
value (Manual paper feed)
1 - 99
65
C
MAIN-CS1
Print off center adjustment
value (Tray 1)
value (Tray 1)
1 - 99
65
D
MAIN-CS2
Print off center adjustment
value (Tray 2)
value (Tray 2)
1 - 99
50
E
MAIN-CS3
Print off center adjustment
value (Tray 3)
value (Tray 3)
1 - 99
50
F
MAIN-CS4
Print off center adjustment
value (Tray 4)
value (Tray 4)
1 - 99
50
G
MAIN-ADU
Print off center adjustment
value (ADU)
value (ADU)
NOTE:
Before execution of
this adjustment,
check to insure that
the adjustment
items A - F have
been properly
adjusted. If not, this
adjustment cannot
be made properly.
this adjustment,
check to insure that
the adjustment
items A - F have
been properly
adjusted. If not, this
adjustment cannot
be made properly.
1 - 99
50
H
SUB-MFT
Registration
motor ON
Timing
adjustment
motor ON
Timing
adjustment
Manual
paper feed
paper feed
1 - 99
60
I
SUB-CS1
Standard
tray
tray
1 - 99
60
J
SUB-DSK
DESK 1
-
99
50
K
SUB-ADU
ADU
1 - 99
50
L
MULTI COUNT
Number of print
1 - 999
1
M
PAPER
MFT
Tray
selection
selection
Manual paper
feed
feed
1 - 5
1
2 (CS1)
CS1
Tray 1
2
CS2
Tray 2
3
CS3
Tray 3
4
CS4
Tray 4
5
N
DUPLEX
YES
Duplex
print
selection
selection
Yes
0 - 1
0
1 (NO)
NO
No
1
Display/Item
Content
Setting
range
Default
3.0 2.0mm
RV
3.0 2.0mm
FV
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