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Model
MX-6201N MX-7001N (serv.man18)
Pages
76
Size
9.42 MB
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Service Manual
Brand
Device
Copying Equipment / ADJUSTMENTS SECTION
File
mx-6201n-mx-7001n-sm18.pdf
Date

Sharp MX-6201N / MX-7001N (serv.man18) Service Manual ▷ View online

MX-7001N  ADJUSTMENTS  6 – 5
 
ADJ 5
Toner density control reference 
value setting
This adjustment must be executed in the following cases:
* When developer is replaced.
NOTE: Be sure to execute this adjustment only when developer is
replaced. Never execute it in the other cases.
1)
With the front cover (lower) open, enter SIM25-2.
2)
Close the front cover (lower).
3)
Select a developing unit to be adjusted.
4)
When [EXECUTE] key it pressed, it is highlighted. The devel-
oping roller rotates, and the toner sensor detects toner density,
and the output value is displayed.
The above operation is executed for 3 minutes, and the aver-
age value of the toner density sensor detection level is set
(saved) as the reference toner density control value.
When the reference toner density control adjustment operation
is completed, [EXECUTE] key display return, to normal from
highlight. This makes you know whether the adjustment opera-
tion is completed or not.
The above operation is executed each of the lower speed
mode, the middle speed mode and the high speed mode, and
the reference toner density control value is set for each of
them.
NOTE: If the operation is interrupted within 3 minutes, the 
adjustment result is not reflected (enabled).
When [EXECUTE] key is pressed during rotation, the opera-
tion is stopped and [EXECUTE] key returns to the normal dis-
play.
If [EE-EU], [EE-EL], or [EE-EG] is displayed, setting of the ref-
erence toner density control value is not completed normally.
5)
Use SIM24-5 to clear the developer counter.
6)
Use SIM44-27 to clear the half-tone correction data.
NOTE:
1)
When replacing developer, always replace all the three colors
of Yellow, Magenta, and Cyan.
If only one color is replaced, color balance may be adversely
affected. Black developer can be replaced individually.
2)
After replacement of developer or the photoconductor, be sure
to execute SIM44-27 to clear the half-tone correction data.
If the above procedure is neglected, the half-tone correction
may not be performed correctly.
 
ADJ 6
High voltage adjustments
 
6-A
Main charger grid voltage adjustment
This adjustment must be executed in the following cases:
* When the MC/DV high voltage power PWB is replaced. 
* When U2 trouble occurs. 
* When the PCU PWB is replaced.
* When EEPROM on the PCU PWB is replaced.
EXECUTE
M
K
Adjustment completed
EXECUTE
Abnormal end
Y
C
AUTOMATIC DEVELOPER ADJUSTMENT
EXECUTE
TCD_K
45
:
1/1
SIMULATION NO.25-02
TEST
CLOSE
TCV_K
45
:
TCD_C
50
:
TCD_M
50
:
TCD_Y
45
:
TCV_C
50
:
TCV_M
50
:
TCV_Y
50
:
M
K
M
Y
C
K
AUTOMATIC DEVELOPER ADJUSTMENT
EXECUTE
AT DEVE ADJ_L_K
128
:
AT DEVEVO_L_Y
128
:
1/1
SIMULATION NO.25-02
TEST
CLOSE
AT DEVE ADJ_M_K
128
:
AT DEVE VO_M_Y
128
:
AT DEVE ADJ_L_C
128
:
AT DEVE VO_M_K
128
:
AT DEVE ADJ_L_M
128
:
AT DEVE VO_M_C
128
:
AT DEVE ADJ_L_Y
128
:
AT DEVE VO_M_M
128
:
AT DEVE ADJ_M_C
128
:
AT DEVE VO_H_K
128
:
AT DEVE ADJ_M_M
128
:
AT DEVE ADJ_M_Y
128
:
AT DEVE ADJ_H_K
128
:
AT DEVEVO_L_K
128
:
AT DEVEVO_L_M
128
:
AT DEVEVO_L_C
128
:
or process interrupt
Y
C
AUTOMATIC DEVELOPER ADJUSTMENT
EXECUTE
TCD_K
EE-EL
:
1/1
SIMULATION NO.25-02
TEST
CLOSE
TCV_K
:
TCD_C
50
:
TCD_M
EE-EL
:
TCD_Y
45
:
TCV_C
:
TCV_M
:
TCV_Y
:
M
K
M
Y
C
K
AUTOMATIC DEVELOPER ADJUSTMENT
EXECUTE
AT DEVE ADJ_L_K
185
:
AT DEVEVO_L_Y
128
:
1/1
SIMULATION NO.25-02
TEST
CLOSE
AT DEVE ADJ_M_K
185
:
AT DEVE VO_M_Y
128
:
AT DEVE ADJ_L_C
128
:
AT DEVE VO_M_K
185
:
AT DEVE ADJ_L_M
185
:
AT DEVE VO_M_C
128
:
:
AT DEVE ADJ_L_Y
128
:
AT DEVE VO_M_M
185
AT DEVE ADJ_M_C
128
:
AT DEVE VO_H_K
128
:
AT DEVE ADJ_M_M
185
:
AT DEVE ADJ_M_Y
128
:
AT DEVE ADJ_H_K
185
:
AT DEVEVO_L_K
185
:
AT DEVEVO_L_M
185
:
AT DEVEVO_L_C
128
:
Error 
display
Error name
Detail of error
Remark
EE-EL
EL 
abnormality
(1) The sensor output level is less 
than 0.5V in 1min after execution 
of SIM25-02.
When either 
of (1) or (2) 
is satisfied.
(2) The sensor output level is less 
than 1.5V after the adjustment for 
each speed or the control voltage 
exceeds 8.0V.
EE-EU
EU 
abnormality
(1) The sensor output level 
exceeds 4.5V in 1min after 
execution of SIM25-02.
When either 
of (1) or (2) 
is satisfied.
The sensor output level exceeds 
3.45V after the adjustment for 
each speed or the control voltage 
is less than 2.0V.
EE-EC
EC 
abnormality
The sensor output level after the 
adjustment for each speed is not 
2.5V 
± 0.2V. 
MX-7001N  ADJUSTMENTS  6 – 6
1)
Enter SIM8-2 mode.
2)
Select an output mode to be adjusted with the mode key and the scroll key. 
3)
Enter the adjustment value (specified value) of the middle speed mode and press [OK] key.
Remark: By setting the default value, the specified voltage is 
normally outputted.
The adjustment value of each color mode is specified on the label
attached to the MC/DV high voltage power PWB. Enter that value.
GBK:XXX GBC:XXX GBM:XXX GBY:XXX
When the adjustment value (specified value) of the middle speed
mode is set, the adjustment values of the other modes are auto-
matically set according to the middle speed mode setting in a cer-
tain relationship.
To adjust all the modes individually, first adjust the middle speed
mode, and then adjust the other mode.
If the middle speed mode is adjusted after adjustment of all the
modes individually, the adjustment values of the other modes are
automatically changed. Use care for that.
Therefore, unless there may be an abnormality in the output volt-
age, there is no need to check the output value.
If it must be checked that the normal voltage is outputted or if an
adjustment is required by referring to the output voltage, follow the
procedures below.
or after 30 sec.
10-key
A : 583
;
MIDDLE SPEED GB_K
B : 635
;
MIDDLE SPEED GB_C
C : 635
;
MIDDLE SPEED GB_M
D : 635
;
MIDDLE SPEED GB_Y
A:
SIMULATION NO.08-02
DV SETTING AND OUTPUT
XXX
230
850
OK
TEST
EXECUTE
EXECUTE
CLOSE
LOW/HIGH
MIDDLE
A : 500
;
MIDDLE SPEED GB_K
B : 635
;
MIDDLE SPEED GB_C
C : 635
;
MIDDLE SPEED GB_M
D : 635
;
MIDDLE SPEED GB_Y
A:
SIMULATION NO.08-02
DV SETTING AND OUTPUT
XXX
230
850
OK
TEST
EXECUTE
EXECUTE
CLOSE
LOW/HIGH
MIDDLE
Item Mode
Adjustment value
Monitor (MC/DV  high voltage PWB)
Actual voltage
Adjustment 
range
Default value
Monitor voltage 
(Specified value)
Connector
Pin 
No.
MIDDLE
A
MIDDLE SPEED 
GB_K
K
Main charger grid voltage 
(Middle speed mode)
230 – 850
592
54.1 
± 1.62V
CNMON
8
–591V
B
MIDDLE SPEED 
GB_C
C Main charger grid voltage 
(Middle speed mode)
230 – 850
641
55.5 
± 1.67V
CNMON
6
–640V
C MIDDLE SPEED 
GB_M
M Main charger grid voltage 
(Middle speed mode)
230 – 850
641
55.5 
± 1.67V
CNMON
4
–640V
D MIDDLE SPEED 
GB_Y
Y
Main charger grid voltage 
(Middle speed mode)
230 – 850
641
55.5 
± 1.67V
CNMON
2
–640V
LOW/
HIGH
A
LOW SPEED 
GB_K
K
Main charger grid voltage 
(Low speed mode)
230 – 850
587
50.9 
± 1.53V
CNMON
8
–586V
B
LOW SPEED 
GB_C
C Main charger grid voltage 
(Low speed mode)
230 – 850
620
52.3 
± 1.57V
CNMON
6
–619V
C LOW SPEED 
GB_M
M Main charger grid voltage 
(Low speed mode)
230 – 850
620
52.3 
± 1.57V
CNMON
4
–619V
D LOW SPEED 
GB_Y
Y
Main charger grid voltage 
(Low speed mode)
230 – 850
620
52.3 
± 1.57V
CNMON
2
–619V
E
HIGH SPEED 
GB_K
K
Main charger grid voltage 
(High speed mode)
230 – 850
608 (70ppm)
599 (62ppm)
60.5 
± 1.82V
CNMON
8
-607V (70ppm)
-598V (62ppm)
MX-7001N  ADJUSTMENTS  6 – 7
1)
Remove the screw, and remove the main unit rear cover.
2)
Open the PWB holder.
3)
Enter SIM8-2 mode.
4)
Select an output mode to be adjusted with the mode key and
the scroll key.
5)
Check the relationship between the pin No. of the connector
CNMON on the MC/DV high voltage PWB and each adjust-
ment mode.
6)
Apply a digital multi-meter to the connector CNMON pin on the
MC/DV high voltage PWB corresponding to the adjusted
mode.
7)
Press [EXECUTE] key.
The main charger grid voltage is outputted for 30sec.
If this procedure is executed for a long time, the OPC drum
and the developing roller may be adversely affected. Use this
procedure as short as possible.
If possible, it is recommendable to use an unnecessary devel-
oping unit and an unnecessary OPC drum for this adjustment.
8)
Check the monitor voltage with the digital multi-meter.
If the monitor voltage is not in the range of the specified values
shown in the table above, change the adjustment value and
adjust again. If the specified value voltage is not obtained even
though the adjustment value is changed, the following parts
may be defective.
MC/DV high voltage PWB
PCU PWB
Developing unit
OPC drum unit
High voltage circuit electrode
 
6-B
Developing bias voltage adjustment
This adjustment must be executed in the following cases:
* When MC/DV high voltage power PWB is replaced.
* When U2 trouble occurs.
* When PCU PWB is replaced.
* When EEPROM on the PCU PWB is replaced.
1)
Enter SIM8-1 mode.
2)
Select an output mode to be adjusted with the mode key and
the scroll key.
3)
Enter the adjustment value (specified value) of the middle
speed mode and press [OK] key.
1
2
or after 30 sec.
10-key
A : 450
;
MIDDLE SPEED DVB_K
B : 450
;
MIDDLE SPEED DVB_C
C : 450
;
MIDDLE SPEED DVB_M
D : 450
;
MIDDLE SPEED DVB_Y
A:
SIMULATION NO.08-01
DV SETTING AND OUTPUT
XXX
0
700
OK
TEST
EXECUTE
EXECUTE
CLOSE
LOW/HIGH
MIDDLE
A : 500
;
MIDDLE SPEED DVB_K
B : 450
;
MIDDLE SPEED DVB_C
C : 450
;
MIDDLE SPEED DVB_M
D : 450
;
MIDDLE SPEED DVB_Y
A:
SIMULATION NO.08-01
DV SETTING AND OUTPUT
XXX
0
700
OK
TEST
EXECUTE
EXECUTE
CLOSE
LOW/HIGH
MIDDLE
Item
Mode
Adjustment value
Monitor (MC/DV high voltage PWB)
Actual 
voltage
Adjustment 
range
Default 
value
Monitor voltage 
(Specified value)
Connector
Pin 
No. 
MIDDLE
A
MIDDLE SPEED DVB_K
K
Developing bias voltage (Middle 
speed mode)
0 – 600
452
12.0 
± 0.36V
CNMON
7
–450V
B
MIDDLE SPEED DVB_C
C
Developing bias voltage (Middle 
speed mode)
0 – 600
454
12.0 
± 0.36V
CNMON
5
–450V
C
MIDDLE SPEED DVB_M
M
Developing bias voltage (Middle 
speed mode)
0 – 600
454
12.0 
± 0.36V
CNMON
3
–450V
D
MIDDLE SPEED DVB_Y
Y
Developing bias voltage (Middle 
speed mode)
0 – 600
454
12.0 
± 0.36V
CNMON
1
–450V
LOW/
HIGH
A
LOW SPEED DVB_K
K
Developing bias voltage (Low 
speed mode)
0 – 600
452
11.1 
± 0.33V
CNMON
7
–450V
B
LOW SPEED DVB_C
C
Developing bias voltage (Low 
speed mode)
0 – 600
454
11.1 
± 0.33V
CNMON
5
–450V
C
LOW SPEED DVB_M
M
Developing bias voltage (Low 
speed mode)
0 – 600
454
11.1 
± 0.33V
CNMON
3
–450V
D
LOW SPEED DVB_Y
Y
Developing bias voltage (Low 
speed mode)
0 – 600
454
11.1 
± 0.33V
CNMON
1
–450V
E
HIGH SPEED DVB_K
K
Developing bias voltage (High 
speed mode)
0 – 600
452
12.0 
± 0.36V
CNMON
7
–450V
MX-7001N  ADJUSTMENTS  6 – 8
Remark: By setting the default value, the specified voltage is 
normally outputted.
The adjustment value of each color mode is specified on the label
attached to the MC/DV high voltage power PWB. Enter that value.
DVK:XXX DVC:XXX DVM:XXX DVY:XXX
When the adjustment value (specified value) of the middle speed
mode is set, the adjustment values of the other modes are auto-
matically set according to the middle speed mode setting in a cer-
tain relationship.
To adjust all the modes individually, first adjust the middle speed
mode, then adjust the other mode.
If the middle speed mode is adjusted after adjustment of all the
modes individually, the adjustment values of the other modes are
automatically changed. Use care for that.
Therefore, unless there may be an abnormality in the output volt-
age, there is no need to check the output value.
If it must be checked that the normal voltage is outputted or if an
adjustment is required by referring to the output voltage, follow the
procedures below.
1)
Remove the screw, and remove the main unit rear cover.
2)
Open the PWB frame.
3)
Enter SIM8-1 mode.
4)
Select an output mode to be adjusted with the mode key and
the scroll key.
5)
Check the relationship between the pin No. of the connector
CNMON on the MC/DV high voltage PWB and each adjust-
ment mode.
6)
Apply a digital multi-meter to the connector CNMON pin on the
MC/DV high voltage PWB corresponding to the adjusted
mode.
7)
Press [EXECUTE] key.
The developing bias voltage is outputted for 30sec.
8)
Check the monitor voltage with the digital multi-meter.
If the monitor voltage is not in the range of the specified values
shown in the table above, change the adjustment value and
adjust again. If the specified value voltage is not obtained even
though the adjustment value is changed, the following parts
may be defective.
MC/DV high voltage PWB
PCU PWB
Developing unit
OPC drum unit
High voltage circuit electrode
 
6-C
Transfer voltage adjustment
This adjustment must be executed in the following cases:
* When the TC high voltage power PWB is replaced.
* When U2 trouble occurs.
* When the PCU PWB is replaced.
* When EEPROM on the PCU PWB is replaced.
1)
Enter SIM8-6 mode.
1
2
CNMON
1
or after 30 sec.
10-key
A : 78
;
TC1 LOW SPEED CL K
B : 78
;
TC1 MIDDLE SPEED CL K
C : 68
;
TC1 LOW SPEED CL C
D: 68
;
TC1 MIDDLE SPEED CL C
A:
SIMULATION NO.08-06
THV SETTING AND OUTPUT
XXX
0
255
OK
TEST
CLOSE
E : 68
;
TC1 LOW SPEED CL M
F : 68
;
TC1 MIDDLE SPEED CL M
G: 68
;
TC1 LOW SPEED CL Y
H: 68
;
TC1 MIDDLE SPEED CL Y
I : 78
;
TC1 LOW SPEED BW K
J : 78
;
TC1 MIDDLE SPEED BW K
K: 130
;
TC1 HIGH SPEED BW K
L : 132
;
TC2 PLAIN CL SPX
EXECUTE
EXECUTE
EXECUTE
A: 200
;
TC1 LOW SPEED CL K
B : 78
;
TC1 MIDDLE SPEED CL K
C : 68
;
TC1 LOW SPEED CL C
D: 68
;
TC1 MIDDLE SPEED CL C
A:
SIMULATION NO.08-06
THV SETTING AND OUTPUT
XXX
0
255
OK
TEST
CLOSE
E : 68
;
TC1 LOW SPEED CL M
F : 68
;
TC1 MIDDLE SPEED CL M
G: 68
;
TC1 LOW SPEED CL Y
H: 68
;
TC1 MIDDLE SPEED CL Y
I : 78
;
TC1 LOW SPEED BW K
J : 78
;
TC1 MIDDLE SPEED BW K
K: 130
;
TC1 HIGH SPEED BW K
L : 132
;
TC2 PLAIN CL SPX
EXECUTE
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