Sharp MX-4110N / MX-4111N / MX-4112N / MX-4110FN / MX-4111FN / MX-5110N / MX-5111N / MX-5112N / MX-5110FN / MX-5111FN (serv.man11) Service Manual ▷ View online
MX-5111N ADJUSTMENTS AND SETTINGS 4 – 8
2-C
Transfer voltage adjustment
This adjustment must be performed in the following cases:
* When the primary transfer high voltage power PWB or Second-
* When the primary transfer high voltage power PWB or Second-
ary transfer high voltage power PWB is replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
1)
Enter the SIM 8-6 mode.
2)
Select a mode to be adjusted with the scroll key.
3)
Enter an adjustment value (specified value) and press [OK] key.
By setting the default value (specified value), the specified voltage is outputted.
When [EXECUTE] key is pressed, the transfer voltage is outputted.
By setting the default value (specified value), the specified voltage is outputted.
When [EXECUTE] key is pressed, the transfer voltage is outputted.
EXECUTE
EXECUTE
or after 30 sec.
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Item/Display
Content
Setting
range
41cpm machine
51cpm machine
Default
value
Actual
output
output
value
Default
value
Actual
output
output
value
A
TC1 LOW SPEED CL K
Primary transfer bias
reference value
reference value
Color
K
Low speed
51 - 255
95
8
A
95
8
A
B
TC1 MIDDLE SPEED CL K
Middle speed
51 - 255
146
15
A
182
20
A
C
TC1 LOW SPEED CL C
C
Low speed
51 - 255
95
8
A
95
8
A
D
TC1 MIDDLE SPEED CL C
Middle speed
51 - 255
146
15
A
146
15
A
E
TC1 LOW SPEED CL M
M
Low speed
51 - 255
95
8
A
95
8
A
F
TC1 MIDDLE SPEED CL M
Middle speed
51 - 255
146
15
A
146
15
A
G
TC1 LOW SPEED CL Y
Y
Low speed
51 - 255
95
8
A
95
8
A
H
TC1 MIDDLE SPEED CL Y
Middle speed
51 - 255
146
15
A
146
15
A
I
TC1 LOW SPEED BW K
Black/
White
K
Low speed
51 - 255
95
8
A
95
8
A
J
TC1 MIDDLE SPEED BW K
Middle speed
51 - 255
146
15
A
182
20
A
K
TC2 PLAIN CL SPX
Secondary transfer
bias reference value
bias reference value
Color
Standard
paper
Front surface
51 - 255
103
40
A
117
50
A
L
TC2 PLAIN CL DPX
Back surface
51 - 255
96
35
A
103
40
A
M
TC2 PLAIN BW SPX
Black/
White
Front surface
51 - 255
96
30
A
103
40
A
N
TC2 PLAIN BW DPX
Back surface
51 - 255
83
25
A
90
30
A
O
TC2 HEAVY CL SPX
Color
Heavy
paper
Front surface
51 - 255
76
20
A
76
20
A
P
TC2 HEAVY CL DPX
Back surface
51 - 255
69
15
A
69
15
A
Q
TC2 HEAVY BW SPX
Black/
White
Front surface
51 - 255
69
15
A
69
15
A
R
TC2 HEAVY BW DPX
Back surface
51 - 255
62
10
A
62
10
A
S
TC2 HEAVY2 CL
Color
Heavy paper 2
51 - 255
76
20
A
76
20
A
T
TC2 HEAVY2 BW
Black/
White
51 - 255
69
15
A
69
15
A
U
TC2 GLOSSY CL
Gloss paper
Color
51 - 255
76
20
A
76
20
A
V
TC2 GLOSSY BW
Black/White
51 - 255
69
15
A
69
15
A
W
TC2 OHP CL
OHP
Color
51 - 255
76
20
A
76
20
A
X
TC2 OHP BW
Black/White
51 - 255
69
15
A
69
15
A
Y
TC2 ENVELOPE CL
Envelope
Color
51 - 255
69
15
A
76
15
A
Z
TC2 ENVELOPE BW
Black/White
51 - 255
69
15
A
69
15
A
AA
TC2 THIN CL
Thin paper
Color
51 - 255
103
40
A
117
50
A
AB
TC2 THIN BW
Black/White
51 - 255
90
30
A
103
40
A
AC
TC2 CLEANING
Cleaning process
51 - 255
59
8
A
59
8
A
MX-5111N ADJUSTMENTS AND SETTINGS 4 – 9
*1: AG – AJ: Input disable for less than 60
*2: AK – AN: Input disable for less than 95 and 193 or above
*3: AO – AR: Input disable for less than 100
When [EXECUTE] key is pressed, the voltage entered in the procedure 3) is outputted for 30sec and the set value is saved.
When [EXECUTE] key is pressed again, the output is stopped.
By setting the default value (specified value), the specified output is provided.
*2: AK – AN: Input disable for less than 95 and 193 or above
*3: AO – AR: Input disable for less than 100
When [EXECUTE] key is pressed, the voltage entered in the procedure 3) is outputted for 30sec and the set value is saved.
When [EXECUTE] key is pressed again, the output is stopped.
By setting the default value (specified value), the specified output is provided.
ADJ 3
Image density sensor
adjustment
adjustment
Before executing this adjustment, check to confirm the following
items.
* Check to confirm that the color image density sensor (image reg-
items.
* Check to confirm that the color image density sensor (image reg-
istration sensor F) and the black image density sensor (image
registration sensor R) are clean.
registration sensor R) are clean.
* Check to confirm that the image density sensor calibration plate
is clean.
* Check to confirm that the transfer belt is clean and free from
scratches.
3-A
Image density sensor calibration
There are some parts variations in the image density sensor sec-
tion. Therefore, the absolute image density detection level differs in
each machine. To correct this, calibration is executed.
This adjustment must be performed in the following cases:
* When the color image density sensor (image registration sensor
tion. Therefore, the absolute image density detection level differs in
each machine. To correct this, calibration is executed.
This adjustment must be performed in the following cases:
* When the color image density sensor (image registration sensor
F) is replaced.
* When the image registration sensor unit is replace.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
* The image density sensor and the standard reflection plate are
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
* The image density sensor and the standard reflection plate are
cleaned.
Perform the color image density sensor (image registration sensor
F) calibration in one of the following methods.
Method 1
Color image density sensor (Image registration sensor F) calibra-
tion (SIM44-61)
When the image density sensor unit is replaced, perform the
adjustment by this procedure.
When the registration sensor unit is replaced, the calibration value
is set manually with this method. The calibration jig is not required.
Method 2
Color image density sensor (Image registration sensor F) calibra-
tion (SIM44-13)
When the color image density sensor (image registration sensor F)
is solely replaced, be sure to perform the adjustment by this proce-
dure.
A calibration jig is required for this procedure.
F) calibration in one of the following methods.
Method 1
Color image density sensor (Image registration sensor F) calibra-
tion (SIM44-61)
When the image density sensor unit is replaced, perform the
adjustment by this procedure.
When the registration sensor unit is replaced, the calibration value
is set manually with this method. The calibration jig is not required.
Method 2
Color image density sensor (Image registration sensor F) calibra-
tion (SIM44-13)
When the color image density sensor (image registration sensor F)
is solely replaced, be sure to perform the adjustment by this proce-
dure.
A calibration jig is required for this procedure.
The adjustment by this method must be performed in the following
cases:
• The SIM44-2 PCS_CL LED ADJ value is increased by aging and
cases:
• The SIM44-2 PCS_CL LED ADJ value is increased by aging and
dirt of the image density sensor and the standard reflection plate.
• When the density of an output image is decreased and the differ-
ence between the SIM44-2 PCS_CL LED ADJ value and the
SIM44-13 PCS_CL LED ADJ value is 30 or more, the image den-
sity sensor, the registration sensor, and the standard reflection
plate may be dirtied.
In this case, clean the image density sensor, the registration sen-
sor, and the standard reflection plate with dry cloth, and perform
calibration with SIM44-13 by using the calibration tool (UKOG-
0318FCZZ).
SIM44-13 PCS_CL LED ADJ value is 30 or more, the image den-
sity sensor, the registration sensor, and the standard reflection
plate may be dirtied.
In this case, clean the image density sensor, the registration sen-
sor, and the standard reflection plate with dry cloth, and perform
calibration with SIM44-13 by using the calibration tool (UKOG-
0318FCZZ).
AD
TC2 CLEAN LOW SPD
Secondary transfer
cleaning
cleaning
In low speed print
0 - 255
0
0V
0
0V
AE
TC2 CLEAN MIDDLE SPD
In middle speed print
0 - 255
0
0V
0
0V
AF
TC2 CLEAN CLEANING
Cleaning
0 - 255
85
–500V
85
–500V
AG
VPTC LOW SPEED CL
PTC applied voltage
control (AC constant
voltage setting)
control (AC constant
voltage setting)
Color
Low speed
60 - 255 *1
60
2.07KV
60
2.07KV
AH
VPTC MIDDLE SPEED CL
Middle speed
60 - 255 *1
60
2.07KV
60
2.07KV
AI
VPTC LOW SPEED BK
Black/
White
Low speed
60 - 255 *1
60
2.07KV
60
2.07KV
AJ
VPTC MIDDLE SPEED BK
Middle speed
60 - 255 *1
60
2.07KV
60
2.07KV
AK
FPTC LOW SPEED CL
PTC applied voltage
control (frequency
setting value)
control (frequency
setting value)
Color
Low speed
92 - 192 *2
192
0.5KHz
192
0.5KHz
AL
FPTC MIDDLE SPEED CL
Middle speed
92 - 192 *2
192
0.5KHz
192
0.5KHz
AM
FPTC LOW SPEED BK
Black/
White
Low speed
92 - 192 *2
192
0.5KHz
192
0.5KHz
AN
FPTC MIDDLE SPEED BK
Middle speed
92 - 192 *2
136
0.7KHz
136
0.7KHz
AO
DCPTC LOW SPEED CL
PTC applied voltage
control (DC constant
voltage setting value)
control (DC constant
voltage setting value)
Color
Low speed
100 - 255 *3
123
1.22KV
123
1.22KV
AP
DCPTC MIDDLE SPEED CL
Middle speed
100 - 255 *3
179
1.62KV
179
1.62KV
AQ
DCPTC LOW SPEED BK
Black/
White
Low speed
100 - 255 *3
179
1.62KV
179
1.62KV
AR
DCPTC MIDDLE SPEED BK
Middle speed
100 - 255 *3
179
1.62KV
179
1.62KV
AS
PTC_HT
PTC heater operating
environment setting
environment setting
0: OFF
1-6: Environment conditions
(TC environment table 6 steps)
0 - 6
1
1
1
1
AT
HT_DUTY
Setting of the supply
power in PTC heater
constant operation
(Duty ratio setting)
power in PTC heater
constant operation
(Duty ratio setting)
0: OFF
10: Lighting-up fully
(10 steps)
0 - 10
5
5
5
5
Item/Display
Content
Setting
range
41cpm machine
51cpm machine
Default
value
Actual
output
output
value
Default
value
Actual
output
output
value
MX-5111N ADJUSTMENTS AND SETTINGS 4 – 10
a. Procedure by calibration (SIM44-61) of the color image
density sensor (image registration sensor F)
1)
Enter the SIM44-61 mode.
2)
Select an adjustment item.
3)
Enter the adjustment value with 10 key.
As the adjustment value, enter the value on the label attached
to the slot section of the toner cartridge (BK) of the sensor unit.
As the adjustment value, enter the value on the label attached
to the slot section of the toner cartridge (BK) of the sensor unit.
4)
Press [OK] key.
b. Color image density sensor (Image registration sensor F)
calibration (Method by SIM44-13)
1)
Open the front cabinet of the main unit, and remove the waste
toner box.
toner box.
2)
Remove the primary transfer unit fixing screw.
3)
Turn to the transfer belt tension release cam and release the
primary transfer belt tension.
primary transfer belt tension.
CAUTION: When the transfer belt tension of the primary transfer
unit is released manually, turn on the power again after
completion of the work. This procedure initializes the
transfer roller to return it to the home position.
completion of the work. This procedure initializes the
transfer roller to return it to the home position.
4)
Open the right cover unit (secondary transfer unit section).
5)
Open the process front cover, and pull out the primary transfer
belt unit.
belt unit.
6)
Install the color image density sensor (image registration sen-
sor F) calibration jig (UKOG-0318FCZZ) to the sensor housing
section.
Engage the pawls (A) in the sensor housing groove, and slide
it to the rear frame side.
sor F) calibration jig (UKOG-0318FCZZ) to the sensor housing
section.
Engage the pawls (A) in the sensor housing groove, and slide
it to the rear frame side.
NOTE: Be careful not to damage the PTC terminal.
Item/Display
Content
Setting
range
Default
value
A
PCS_CL CARB
OUT
OUT
Calibration plate sensor
value
value
1 - 255
108
B
PCS_CL LED ADJ
Color sensor light emitting
quantity adjustment value
quantity adjustment value
1 - 255
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2.
UNLOCK
A
A
MX-5111N ADJUSTMENTS AND SETTINGS 4 – 11
7)
Turn on the power and enter SIM44-13 mode.
8)
Close the right cover unit (secondary transfer unit section).
9)
Install the waste toner bottle to the main unit.
10) Close the front cabinet.
11) Press [EXECUTE] key.
11) Press [EXECUTE] key.
Color image sensor (image registration sensor F) calibration is
automatically executed. When the operation is completed, the
adjustment result is displayed and [EXECUTE] key returns to
the normal display.
automatically executed. When the operation is completed, the
adjustment result is displayed and [EXECUTE] key returns to
the normal display.
If the adjustment is not completed normally, "ERROR" is displayed.
In that case, check the following sections for any abnormality. If any
abnormality is found, repair and execute calibration again.
If an error occurs, the adjustment result is not revised.
• Color image density sensor
• PCU PWB
• Image sensor calibration jig (standard reflection sheet dirt,
In that case, check the following sections for any abnormality. If any
abnormality is found, repair and execute calibration again.
If an error occurs, the adjustment result is not revised.
• Color image density sensor
• PCU PWB
• Image sensor calibration jig (standard reflection sheet dirt,
scratch, discoloration)
• Image density sensor calibration plate
NOTE: Store the image sensor calibration jig under low tempera-
ture, low humidity and dark place.
3-B
Color image density sensor (image
registration sensor F), black image density
sensor (image registration sensor R)
adjustment
registration sensor F), black image density
sensor (image registration sensor R)
adjustment
NOTE: This adjustment executes automatically at the outset of
registration adjustment operation and process control oper-
ation as well as SIM44-2.
ation as well as SIM44-2.
1)
Enter SIM44-2 mode.
2)
Press [EXECUTE] key.
The color image density sensor (image registration sensor F),
the black image density sensor (image registration sensor R)
are automatically adjusted.
After completion of the adjustment, the adjustment result is
displayed and [EXECUTE] key returns to the normal display.
If the adjustment is not completed normally, "ERROR" is dis-
played.
The color image density sensor (image registration sensor F),
the black image density sensor (image registration sensor R)
are automatically adjusted.
After completion of the adjustment, the adjustment result is
displayed and [EXECUTE] key returns to the normal display.
If the adjustment is not completed normally, "ERROR" is dis-
played.
Display/Item
Content
Adjustment
value range
value range
Default
A
PCS_CL
CARB OUT
CARB OUT
Color image density sensor
LED current adjustment
target value
LED current adjustment
target value
1 - 255
108
B
PCS_CL
LED ADJ
LED ADJ
Color image density sensor
LED current adjustment
target value (PCS CL
CARB OUT) registered
LED current level
LED current adjustment
target value (PCS CL
CARB OUT) registered
LED current level
1 - 255
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Error display
Error content
Adjustment
value for
process
control
operation
mode
value for
process
control
operation
mode
BK_SEN_ADJ
_ERR
_ERR
Black image
density
sensor
adjustment
abnormality
density
sensor
adjustment
abnormality
PCS_K LED ADJ error
(The target value is not
obtained after retried
three times.)
(The target value is not
obtained after retried
three times.)
CL_SEN_ADJ
_ERR
_ERR
Color image
sensor
adjustment
abnormality
sensor
adjustment
abnormality
PCS_CL LED ADJ
error (The target value
is not obtained after
retried three times.)
error (The target value
is not obtained after
retried three times.)
BELT_READ
_ERR
_ERR
Transfer belt
surface
reading
abnormality
surface
reading
abnormality
PCS_K GRND error
(The surface detection
level is maximum or
the minimum value
difference is outside a
reference range.)
(The surface detection
level is maximum or
the minimum value
difference is outside a
reference range.)
Adjustment
value for
image
registration
operation
mode
value for
image
registration
operation
mode
REG_SEN_F
_ADJ_ERR
_ADJ_ERR
Registration
sensor F
adjustment
abnormality
sensor F
adjustment
abnormality
REG_F LED ADJ error
(The target value is not
obtained after retried
three times.)
(The target value is not
obtained after retried
three times.)
REG_SEN_R
_ADJ_ERR
_ADJ_ERR
Registration
sensor R
adjustment
abnormality
sensor R
adjustment
abnormality
REG_R LED ADJ error
(The target value is not
obtained after retried
three times.)
(The target value is not
obtained after retried
three times.)
REG_BELT_F
_READ_ERR
_READ_ERR
F side
transfer belt
surface
reading
abnormality
transfer belt
surface
reading
abnormality
REG_F GRND error
(The surface detection
level is maximum or
the minimum value
difference is outside a
reference range.)
(The surface detection
level is maximum or
the minimum value
difference is outside a
reference range.)
REG_BELT_R
_READ_ERR
_READ_ERR
R side
transfer belt
surface
reading
abnormality
transfer belt
surface
reading
abnormality
REG_R GRND error
(The surface detection
level is maximum or
the minimum value
difference is outside a
reference range.)
(The surface detection
level is maximum or
the minimum value
difference is outside a
reference range.)
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