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Model
MX-3500N MX-3501N MX-4500N MX-4501N (serv.man9)
Pages
127
Size
59.91 MB
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PDF
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Service Manual
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Device
Copying Equipment / All Sections
File
mx-3500n-mx-3501n-mx-4500n-mx-4501n-sm9.pdf
Date

Sharp MX-3500N / MX-3501N / MX-4500N / MX-4501N (serv.man9) Service Manual ▷ View online

MX3500N  ADJUSTMENTS  6 – 4
 
ADJ 3
Toner density reference control 
level setting
This adjustment must be executed in the following cases:
* When developer is replaced.
NOTE: Be sure to execute this adjustment only when developer is
replaced. Never execute it in the other cases.
1) With the front cabinet open, enter SIM25-2.
2) Close the front cabinet.
3) Select a developing unit to be adjusted.
4) When [EXECUTE] key it pressed, it is highlighted. The devel-
oping roller rotates, and the toner sensor detects toner density,
and the output value is displayed.
The above operation is executed for 3 minutes, and the aver-
age value of the toner density sensor detection level is set
(saved) as the reference toner density control value.
When the reference toner density control adjustment operation
is completed, [EXECUTE] key display return, to normal from
highlight. This makes you know whether the adjustment opera-
tion is completed or not.
The above operation is executed each of the lower speed
mode and the middle speed mode, and the reference toner
density control value is set for each of them.
NOTE: If the operation is interrupted within 3 minutes, the 
adjustment result is not reflected (enabled).
When [EXECUTE] key is pressed during rotation, the opera-
tion is stopped and [EXECUTE] key returns to the normal dis-
play.
If [EE-EU], [EE-EL], or [EE-EG] is displayed, setting of the ref-
erence toner density control value is not completed normally.
5)
Use SIM24-5 to clear the developer counter.
6)
Use SIM44-27 to clear the half-tone correction data.
NOTE:
1)
When replacing developer, always replace all the three colors
of Yellow, Magenta, and Cyan.
If only one color is replaced, color balance may be adversely
affected. Black developer can be replaced individually.
2)
After replacement of developer or the photoconductor, be sure
to execute SIM44-27 to clear the half-tone correction data.
If the above procedure is neglected, the half-tone correction
may not be performed correctly.
 
ADJ 4
High voltage adjustments
 
4-A
Main charger grid voltage adjustment
This adjustment must be executed in the following cases:
* When the MC/DV high voltage power PWB is replaced. 
* When U2 trouble occurs. 
* When the PCU PWB is replaced.
* When EEPROM on the PCU PWB is replaced.
1)
Enter SIM8-2 mode.
2)
Select an output mode to be adjusted with the mode key and
the scroll key. 
3)
Enter the adjustment value (specified value) of the middle
speed mode and press [OK] key.
EXECUTE
M
K
0
SIMULATION NO.25-02
TEST
AUTOMATIC
DEVELOPER
ADJUSTMENT
EXECUTE
TCD_K
xx
:
TCV_K
xx
:
TCD_C
xx
:
TCV_C
xx
:
TCD_M
xx
:
TCV_M
xx
:
TCD_Y
xx
:
TCV_Y
xx
:
1/1
K
C
M
Y
CLOSE
EXECUTE
0
SIMULATION NO.25-02
TEST
AUTOMATIC
DEVELOPER
ADJUSTMENT
EXECUTE
AT DEVE ADJ_L_K
xxx
:
AT DEVE VO_L_K
xxx
:
AT DEVE ADJ_L_C
xxx
:
AT DEVE VO_L_C
xxx
:
AT DEVE ADJ_L_M
xxx
:
AT DEVE VO_L_M
xxx
:
AT DEVE ADJ_L_Y
xxx
:
xxx
:
1/2
CLOSE
AT DEVE VO_L_Y
K
C
M
Y
0
SIMULATION NO.25-02
TEST
AUTOMATIC
DEVELOPER
ADJUSTMENT
EXECUTE
AT DEVE ADJ_L_K
xxx
:
AT DEVE VO_L_K
xxx
:
AT DEVE ADJ_L_C
xxx
:
AT DEVE VO_L_C
xxx
:
AT DEVE ADJ_L_M
xxx
:
AT DEVE VO_L_M
xxx
:
AT DEVE ADJ_L_Y
xxx
:
xxx
:
1/2
CLOSE
AT DEVE VO_L_Y
Y
K
C
M
0
SIMULATION NO.25-02
TEST
AUTOMATIC
DEVELOPER
ADJUSTMENT
TCD_K
EE-EL
:
TCV_K
:
TCD_C
xx
:
TCV_C
:
TCD_M
EE-EL
:
TCV_M
:
TCD_Y
xx
:
TCV_Y
:
1/1
K
C
M
Y
CLOSE
EXECUTE
or process interrupt
Adjustment completed
Abnormal
end
Error 
display
Error name
Detail of error
EE-EL
EL abnormality
Sensor output level, 1.5V or below; control 
voltage, 8.0V or above
EE-EU
EU abnormality
Sensor output level, 3.45V or above; 
control voltage, 2.0V or below
EE-EC
EC abnormality
Sensor output level, other than 2.5V 
± 0.2V
EXECUTE
EXECUTE
0
A:
A : xxx
B : xxx
C : xxx
;
MIDDLE
SPEED
GB_K
;
MIDDLE
SPEED
GB_C
;
MIDDLE
SPEED
GB_M
SIMULATION
MHV/GRID
SETTING
AND
OUTPUT
xxx
230
850
OK
TEST
CLOSE
EXECUTE
D: xxx
;
MIDDLE
SPEED
GB_Y
LOW
MIDDLE
0
A:
A : xxx
B : xxx
C : xxx
;
MIDDLE
SPEED
GB_K
;
MIDDLE
SPEED
GB_C
;
MIDDLE
SPEED
GB_M
SIMULATION NO.08-02
MHV/GRID
SETTING
AND
OUTPUT
xxx
230
850
OK
TEST
CLOSE
EXECUTE
D: xxx
;
MIDDLE
SPEED
GB_Y
LOW
MIDDLE
10-key
or after 30 sec.
NO.
08-02
MX3500N  ADJUSTMENTS  6 – 5
Remark: By setting the default value, the specified voltage is 
normally outputted.
The adjustment value of each color mode is specified on the label
attached to the MC/DV high voltage power PWB. Enter that value.
GBK:XXX GBC:XXX GBM:XXX GBY:XXX
When the adjustment value (specified value) of the middle speed
mode is set, the adjustment values of the other modes are auto-
matically set according to the middle speed mode setting in a cer-
tain relationship.
To adjust all the modes individually, first adjust the middle speed
mode, and then adjust the other mode.
If the middle speed mode is adjusted after adjustment of all the
modes individually, the adjustment values of the other modes are
automatically changed. Use care for that.
Therefore, unless there may be an abnormality in the output volt-
age, there is no need to check the output value.
If it must be checked that the normal voltage is outputted or if an
adjustment is required by referring to the output voltage, follow the
procedures below.
1) Remove the main unit rear cover.
2)
Open the PWB holder.
3)
Enter SIM8-2 mode.
4)
Select an output mode to be adjusted with the mode key and
the scroll key.
5)
Check the relationship between the pin No. of the connector
CNMON on the MC/DV high voltage PWB and each adjust-
ment mode.
6)
Apply a digital multi-meter to the connector CNMON pin on the
MC/DV high voltage PWB corresponding to the adjusted
mode.
7)
Press [EXECUTE] key.
The main charger grid voltage is outputted for 30sec.
If this procedure is executed for a long time, the OPC drum
and the developing roller may be adversely affected. Use this
procedure as short as possible.
If possible, it is recommendable to use an unnecessary devel-
oping unit and an unnecessary OPC drum for this adjustment.
8)
Check the monitor voltage with the digital multi-meter.
If the monitor voltage is not in the range of the specified values
shown in the table above, change the adjustment value and
adjust again. If the specified value voltage is not obtained even
though the adjustment value is changed, the following parts
may be defective.
MC/DV high voltage PWB
PCU PWB
Developing unit
OPC drum unit
High voltage circuit electrode
 
4-B
Developing bias voltage adjustment
This adjustment must be executed in the following cases:
* When MC/DV high voltage power PWB is replaced.
* When U2 trouble occurs.
* When PCU PWB is replaced.
* When EEPROM on the PCU PWB is replaced.
Item Mode
Adjustment value
Monitor (MC/DV  high voltage PWB)
Actual 
voltage
Adjustment 
range
Default 
value
Monitor voltage 
(Specified value)
Connector
Pin 
No.
MIDDLE
A
MIDDLE SPEED GB_K
K
Main charger grid voltage 
(Middle speed mode)
230 – 850
645
53.6 
± 1.61V
CNMON
8
–615V
B
MIDDLE SPEED GB_C
C
Main charger grid voltage 
(Middle speed mode)
230 – 850
645
53.6 
± 1.61V
CNMON
6
–615V
C
MIDDLE SPEED GB_M
M
Main charger grid voltage 
(Middle speed mode)
230 – 850
645
53.6 
± 1.61V
CNMON
4
–615V
D
MIDDLE SPEED GB_Y
Y
Main charger grid voltage 
(Middle speed mode)
230 – 850
645
53.6 
± 1.61V
CNMON
2
–615V
LOW
A
LOW SPEED GB_K
K
Main charger grid voltage 
(Low speed mode)
230 – 850
620
52.7 
± 1.58V
CNMON
8
–605V
B
LOW SPEED GB_C
C
Main charger grid voltage 
(Low speed mode)
230 – 850
620
52.7 
± 1.58V
CNMON
6
–605V
C
LOW SPEED GB_M
M
Main charger grid voltage 
(Low speed mode)
230 – 850
620
52.7 
± 1.58V
CNMON
4
–605V
D
LOW SPEED GB_Y
Y
Main charger grid voltage 
(Low speed mode)
230 – 850
620
52.7 
± 1.58V
CNMON
2
–605V
1
2
MX3500N  ADJUSTMENTS  6 – 6
1) Enter SIM8-1 mode.
2) Select an output mode to be adjusted with the mode key and
the scroll key.
3) Enter the adjustment value (specified value) of the middle
speed mode and press [OK] key.
Remark: By setting the default value, the specified voltage is 
normally outputted.
The adjustment value of each color mode is specified on the label
attached to the MC/DV high voltage power PWB. Enter that value.
DVK:XXX DVC:XXX DVM:XXX DVY:XXX
When the adjustment value (specified value) of the middle speed
mode is set, the adjustment values of the other modes are auto-
matically set according to the middle speed mode setting in a cer-
tain relationship.
To adjust all the modes individually, first adjust the middle speed
mode, then adjust the other mode.
If the middle speed mode is adjusted after adjustment of all the
modes individually, the adjustment values of the other modes are
automatically changed. Use care for that.
Therefore, unless there may be an abnormality in the output volt-
age, there is no need to check the output value.
If it must be checked that the normal voltage is outputted or if an
adjustment is required by referring to the output voltage, follow the
procedures below.
EXECUTE
EXECUTE
0
A:
A
ȇxxx
B
ȇxxx
C
ȇxxx
Ȉġ MIDDLE
SPEED
DVB_K
Ȉġ MIDDLE
SPEED
DVB_C
Ȉġ MIDDLE
SPEED
DVB_M
SIMULATION
ġ NO.08-01
DV
SETTING
AND
OUTPUT
xxx
ġ 0
700
OK
TEST
CLOSE
EXECUTE
D
ȇxxx
Ȉġ MIDDLE
SPEED
DVB_Y
LOW
MIDDLE
0
A:
A
ȇxxx
B
ȇxxx
C
ȇxxx
Ȉ
MIDDLE
SPEED
DVB_K
Ȉ
MIDDLE
SPEED
DVB_C
Ȉ
MIDDLE
SPEED
DVB_M
SIMULATION
ġ NO.08-01
DV
SETTING
AND
OUTPUT
xxx
0
700
OK
TEST
CLOSE
EXECUTE
D
ȇxxx
Ȉ
MIDDLE
SPEED
DVB_Y
LOW
MIDDLE
10-key
or after 30 sec.
Item
Mode
Adjustment value
Monitor (MC/DV high voltage PWB)
Actual 
voltage
Adjustment 
range
Default 
value
Monitor voltage 
(Specified value)
Connector
Pin 
No. 
MIDDLE
A
MIDDLE SPEED DVB_K
K
Developing bias voltage 
(Middle speed mode)
0 – 700
450
12.1 
± 0.36V
CNMON
7
–450V
B
MIDDLE SPEED DVB_C
C
Developing bias voltage 
(Middle speed mode)
0 – 700
450
12.1 
± 0.36V
CNMON
5
–450V
C
MIDDLE SPEED DVB_M
M
Developing bias voltage 
(Middle speed mode)
0 – 700
450
12.1 
± 0.36V
CNMON
3
–450V
D
MIDDLE SPEED DVB_Y
Y
Developing bias voltage 
(Middle speed mode)
0 – 700
450
12.1 
± 0.36V
CNMON
1
–450V
LOW
A
LOW SPEED DVB_K
K
Developing bias voltage 
(Low speed mode)
0 – 700
430
11.4 
± 0.34V
CNMON
7
–430V
B
LOW SPEED DVB_C
C
Developing bias voltage 
(Low speed mode)
0 – 700
430
11.4 
± 0.34V
CNMON
5
–430V
C
LOW SPEED DVB_M
M
Developing bias voltage 
(Low speed mode)
0 – 700
430
11.4 
± 0.34V
CNMON
3
–430V
D
LOW SPEED DVB_Y
Y
Developing bias voltage 
(Low speed mode)
0 – 700
430
11.4 
± 0.34V
CNMON
1
–430V
MX3500N  ADJUSTMENTS  6 – 7
1) Remove the main unit rear cover.
2) Open the PWB frame.
3) Enter SIM8-1 mode.
4) Select an output mode to be adjusted with the mode key and
the scroll key.
5) Check the relationship between the pin No. of the connector
CNMON on the MC/DV high voltage PWB and each adjust-
ment mode.
6) Apply a digital multi-meter to the connector CNMON pin on the
MC/DV high voltage PWB corresponding to the adjusted
mode.
7) Press [EXECUTE] key.
The developing bias voltage is outputted for 30sec.
8)
Check the monitor voltage with the digital multi-meter.
If the monitor voltage is not in the range of the specified values
shown in the table above, change the adjustment value and
adjust again. If the specified value voltage is not obtained even
though the adjustment value is changed, the following parts
may be defective.
MC/DV high voltage PWB
PCU PWB
Developing unit
OPC drum unit
High voltage circuit electrode
 
4-C
Transfer voltage adjustment
This adjustment must be executed in the following cases:
* When the TC high voltage power PWB is replaced.
* When U2 trouble occurs.
* When the PCU PWB is replaced.
* When EEPROM on the PCU PWB is replaced.
1)
Enter SIM8-6 mode.
2)
Select a mode to be adjusted with the scroll key.
3)
Enter an adjustment value (specified value) and press [OK]
key.
By setting the default value (specified value), the specified
voltage is outputted.
When [EXECUTE] key is pressed, the transfer voltage is out-
putted.
1
2
CNMON
1
EXECUTE
EXECUTE
A:
ġ
A
ȇxxx
B
ȇxxx
C
ȇxxx
Ȉġ TC1 LOW SPEEDġġCL K
Ȉġ TC1 MIDDLE SPEED CL K
Ȉġ TC1 LOW SPEED CL CMY
SIMULATION
ġ NO.08-06
THV SETTING AND OUTPUT
xxx
0
255
OK
TEST
EXECUTE
0
D
ȇxxx
Ȉ TC1 MIDDLE SPEED_CL CMY
CLOSE
A:
ġ
A
ȇxxx
B
ȇxxx
C
ȇxxx
Ȉ TC1 LOW SPEED CL K
Ȉ TC1 MIDDLE SPEED CL K
Ȉ TC1 LOW SPEED CLġ CMY
SIMULATION
ġ NO.08-06
THV SETTING AND OUTPUT
xxx
ġ 0
255
OK
TEST
EXECUTE
0
D
ȇxxx
Ȉ TC1 MIDDLE SPEED_CL CMY
CLOSE
10-key
or after 30 sec.
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