Sharp MX-2600N / MX-3100N / MX-2600G / MX-3100G (serv.man7) Service Manual ▷ View online
MX-3100N ADJUSTMENTS 6 – 8
Remark:
Normally when the default value is set, the specified voltage is out-
putted.
The adjustment value of each color mode is specified on the label
attached to the MC/DV high voltage power PWB. Enter that value.
Normally when the default value is set, the specified voltage is out-
putted.
The adjustment value of each color mode is specified on the label
attached to the MC/DV high voltage power PWB. Enter that value.
DVK:XXX DVC:XXX DVM:XXX DVY:XXX
When the adjustment value (specified value) of the middle speed
mode is set, the adjustment values of the other modes are auto-
matically set according to the middle speed mode setting in a cer-
tain relationship.
To adjust all the modes individually, first adjust the middle speed
mode, and then adjust the other mode.
If the middle speed mode is adjusted after adjustment of all the
modes individually, the adjustment values of the other modes are
automatically changed. Use care for that.
Therefore, unless there may be an abnormality in the output volt-
age, there is no need to check the output value.
If it must be checked that the normal voltage is outputted or if an
adjustment is required by referring to the output voltage, follow the
procedures below.
1)
When the adjustment value (specified value) of the middle speed
mode is set, the adjustment values of the other modes are auto-
matically set according to the middle speed mode setting in a cer-
tain relationship.
To adjust all the modes individually, first adjust the middle speed
mode, and then adjust the other mode.
If the middle speed mode is adjusted after adjustment of all the
modes individually, the adjustment values of the other modes are
automatically changed. Use care for that.
Therefore, unless there may be an abnormality in the output volt-
age, there is no need to check the output value.
If it must be checked that the normal voltage is outputted or if an
adjustment is required by referring to the output voltage, follow the
procedures below.
1)
Remove the rear cover of the machine.
2)
Open the PWB frame.
3)
Go through the modes specified in Simulation 8-1.
4)
Select an output mode to be adjusted with the mode key and
the scroll key.
the scroll key.
5)
Check the relationship between the check pin on the MC/DV
high voltage PWB and each adjustment mode.
high voltage PWB and each adjustment mode.
6)
Apply a digital multi-meter to between the check pin and GND
on the MC/DV high voltage PWB corresponding to the
adjusted mode.
on the MC/DV high voltage PWB corresponding to the
adjusted mode.
7)
Press [EXECUTE] key.
The main charger voltage is outputted for 30sec.
The main charger voltage is outputted for 30sec.
8)
Check the monitor voltage with the digital multi-meter.
If the monitor voltage is not in the range of the specified values
shown in the table above, change the adjustment value and
adjust. If the specified value voltage is not obtained even
though the adjustment value is changed, the following parts
may be defective.
• MC/DV high voltage PWB
• PCU PWB
• Development unit
• OPC drum unit
• High voltage circuit electrode
If the monitor voltage is not in the range of the specified values
shown in the table above, change the adjustment value and
adjust. If the specified value voltage is not obtained even
though the adjustment value is changed, the following parts
may be defective.
• MC/DV high voltage PWB
• PCU PWB
• Development unit
• OPC drum unit
• High voltage circuit electrode
1
2
MX-3100N ADJUSTMENTS 6 – 9
4-C
Transfer voltage adjustment
This adjustment is needed in the following situations:
* When the primary transfer high voltage power PWB or Second-
* When the primary transfer high voltage power PWB or Second-
ary transfer high voltage power PWB is replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
1)
Go through the modes specified in Simulation 8-6.
2)
Select a mode to be adjusted with the scroll key.
3)
Enter an adjustment value (specified value) and press [OK]
key.
By setting the default value (specified value), the specified
voltage is outputted.
When [EXECUTE] key is pressed, the transfer voltage is out-
putted.
key.
By setting the default value (specified value), the specified
voltage is outputted.
When [EXECUTE] key is pressed, the transfer voltage is out-
putted.
EXECUTE
EXECUTE
or after 30 sec.
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Item/Display
Content
Setting
range
Default
value
Actual output
setting range
Default value
of actual
output value
A
TC1 LOW SPEED CL K
Primary transport
bias reference
value
bias reference
value
Color
K
In low speed
51 - 255
80
2
µA – 30µA
6
µA
B
TC1 MIDDLE SPEED CL K
In middle speed
51 - 255
109
2
µA – 30µA
10
µA
C
TC1 LOW SPEED CL C
C
In low speed
51 - 255
80
2
µA – 30µA
6
µA
D
TC1 MIDDLE SPEED CL C
In middle speed
51 - 255
109
2
µA – 30µA
10
µA
E
TC1 LOW SPEED CL M
M
In low speed
51 - 255
80
2
µA – 30µA
6
µA
F
TC1 MIDDLE SPEED CL M
In middle speed
51 - 255
109
2
µA – 30µA
10
µA
G
TC1 LOW SPEED CL Y
Y
In low speed
51 - 255
80
2
µA – 30µA
6
µA
H
TC1 MIDDLE SPEED CL Y
In middle speed
51 - 255
109
2
µA – 30µA
10
µA
I
TC1 LOW SPEED BW K
Black/White
K
In low speed
51 - 255
80
2
µA – 30µA
6
µA
J
TC1 MIDDLE SPEED BW K
In middle speed
51 - 255
109
2
µA – 30µA
10
µA
K
TC2 PLAIN CL SPX
Secondary
transport bias
reference value
transport bias
reference value
Color
Standard
paper
Front surface
51 - 255
130
2
µA – 100µA
40
µA
L
TC2 PLAIN CL DPX
Back surface
51 - 255
120
2
µA – 100µA
35
µA
M
TC2 PLAIN BW SPX
Black/White
Front surface
51 - 255
99
2
µA – 100µA
25
µA
N
TC2 PLAIN BW DPX
Back surface
51 - 255
99
2
µA – 100µA
25
µA
O
TC2 HEAVY CL SPX
Color
Heavy
paper
Front surface
51 - 255
78
2
µA – 100µA
15
µA
P
TC2 HEAVY CL DPX
Back surface
51 - 255
78
2
µA – 100µA
15
µA
Q
TC2 HEAVY BW SPX
Black/White
Front surface
51 - 255
78
2
µA – 100µA
15
µA
R
TC2 HEAVY BW DPX
Back surface
51 - 255
68
2
µA – 100µA
10
µA
S
TC2 OHP CL
Secondary
transport bias
reference value
transport bias
reference value
Color
OHP
51 - 255
78
2
µA – 100µA
15
µA
T
TC2 OHP BW
Black/White
51 - 255
68
2
µA – 100µA
10
µA
U
TC2 ENVELOPE CL
Color
Envelope
51 - 255
78
2
µA – 100µA
15
µA
V
TC2 ENVELOPE BW
Black/White
51 - 255
78
2
µA – 100µA
15
µA
W
TC2 CLEANING
Cleaning process
51 - 255
63
2
µA – 100µA
8
µA
X
TC2 CLEAN LOW SPD
Secondary
transport cleaning
bias reference
value
transport cleaning
bias reference
value
In low speed print
0 - 255
0
0V – -1500V
0V
Y
TC2 CLEAN MIDDLE SPD
In middle speed print
0 - 255
0
0V – -1500V
0V
Z
TC2 CLEAN CLEANING
Cleaning
0 - 255
85
0V – -1500V
-500V
MX-3100N ADJUSTMENTS 6 – 10
ADJ 5
Image density sensor (image
registration sensor) adjustment
registration sensor) adjustment
There are some parts variations in the image density sensor sec-
tion. Therefore, the absolute detection level differs in each
machine. To correct this, calibration is executed.
This adjustment is needed in the following situations:
* When the image density sensor (image registration sensor) is
tion. Therefore, the absolute detection level differs in each
machine. To correct this, calibration is executed.
This adjustment is needed in the following situations:
* When the image density sensor (image registration sensor) is
replaced.
* U2 trouble has occurred.
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
The targets of the adjustment are the color image density sensor
(image registration sensor F) and the black image density sensor
(image registration sensor R). There are following adjustment
methods.
* Color image density sensor (image registration sensor F) calibra-
* The PCU PWB has been replaced.
* The EEPROM of the PCU PWB has been replaced.
The targets of the adjustment are the color image density sensor
(image registration sensor F) and the black image density sensor
(image registration sensor R). There are following adjustment
methods.
* Color image density sensor (image registration sensor F) calibra-
tion SIM44-13
* Black image density sensor (image registration sensor R) cali-
bration SIM44-2
NOTE: The color image density sensor detects color image density
and image registration on front frame side, the black image
density sensor detects black image density and image reg-
istration on rear frame side. That is, two functions is
assigned to each one sensor.
Before executing this adjustment, check to confirm the fol-
lowing items.
density sensor detects black image density and image reg-
istration on rear frame side. That is, two functions is
assigned to each one sensor.
Before executing this adjustment, check to confirm the fol-
lowing items.
* Check to confirm that the color image density sensor (image reg-
istration sensor F) and the black image density sensor (image
registration sensor R) are clean.
registration sensor R) are clean.
* Check to confirm that the image density sensor calibration plate
is clean.
* Check to confirm that the transfer belt is clean and free from
scratches.
5-A
Color image density sensor (image
registration sensor F) calibration
registration sensor F) calibration
1)
Open the front cabinet of the main unit, and remove the waste
toner box.
toner box.
2)
Remove the primary transfer unit fixing screw.
3)
Turn to the transfer belt tension release cam and release the
primary transfer belt tension.
primary transfer belt tension.
CAUTION: When the transfer belt tension of the primary transfer
unit is released manually, turn on the power again after
completion of the work. This procedure initializes the
transfer roller to return it to the home position.
completion of the work. This procedure initializes the
transfer roller to return it to the home position.
4)
Open the right cover unit (secondary transfer unit section).
AA
VPTC LOW SPEED CL
PTC applied
voltage control
(AC constant
voltage setting)
voltage control
(AC constant
voltage setting)
Color
In low speed
0 - 255
100
0V – 4KV
2.5KV
AB
VPTC MIDDLE SPEED CL
In middle speed
0 - 255
100
0V – 4KV
2.5KV
AC
VPTC LOW SPEED BK
Black/White
In low speed
0 - 255
100
0V – 4KV
2.5KV
AD
VPTC MIDDLE SPEED BK
In middle speed
0 - 255
100
0V – 4KV
2.5KV
AE
FPTC LOW SPEED CL
PTC applied
voltage control
(frequency setting
value)
voltage control
(frequency setting
value)
Color
In low speed
1 - 255
184
0.5KHz – 2KHz
0.5KHz
AF
FPTC MIDDLE SPEED CL
In middle speed
1 - 255
184
0.5KHz – 2KHz
0.5KHz
AG
FPTC LOW SPEED BK
Black/White
In low speed
1 - 255
184
0.5KHz – 2KHz
0.5KHz
AH
FPTC MIDDLE SPEED BK
In middle speed
1 - 255
131
0.5KHz – 2KHz
0.5KHz
AI
DCPTC LOW SPEED CL
PTC applied
voltage control
(DC constant
voltage setting
value)
voltage control
(DC constant
voltage setting
value)
Color
In low speed
0 - 255
93
0V – 2KV
-1.0KV
AJ
DCPTC MIDDLE SPEED CL
In middle speed
0 - 255
149
0V – 2KV
-1.4KV
AK
DCPTC LOW SPEED BK
Black/White
In low speed
0 - 255
149
0V – 2KV
-1.4KV
AL
DCPTC MIDDLE SPEED
BK
BK
In middle speed
0 - 255
149
0V – 2KV
-1.4KV
AM
PTC_HT
PTC heater
operating
environment
setting
operating
environment
setting
0: OFF
1-6: Environment conditions
1-6: Environment conditions
0 - 6
1
Always ON
AN
HT_DUTY
Setting of the
supply power in
PTC heater
constant operation
(Duty ratio setting)
supply power in
PTC heater
constant operation
(Duty ratio setting)
0: OFF
10: Lighting-up fully
10: Lighting-up fully
0 - 10
5
0% – 100%
50%
Item/Display
Content
Setting
range
Default
value
Actual output
setting range
Default value
of actual
output value
UNLOCK
MX-3100N ADJUSTMENTS 6 – 11
5)
Open the process front cover, and pull out the primary transfer
belt unit.
belt unit.
6)
Install the color image density sensor (image registration sen-
sor F) calibration jig (UKOG-0318FCZZ) to the sensor housing
section.
Engage the pawls (A) in the sensor housing groove, and slide
it to the rear frame side.
sor F) calibration jig (UKOG-0318FCZZ) to the sensor housing
section.
Engage the pawls (A) in the sensor housing groove, and slide
it to the rear frame side.
NOTE: Be careful not to damage the PTC terminal.
7)
Turn on the power and enter SIM44-13 mode.
8)
Close the right cover unit (secondary transfer unit section).
9)
Install the waste toner bottle to the main unit.
10) Close the front cabinet.
11) Press [EXECUTE] key.
11) Press [EXECUTE] key.
Color image sensor (image registration sensor F) calibration is
automatically executed. When the operation is completed, the
adjustment result is displayed and [EXECUTE] key returns to
the normal display.
automatically executed. When the operation is completed, the
adjustment result is displayed and [EXECUTE] key returns to
the normal display.
If the adjustment is not completed normally, "ERROR" is displayed.
In that case, check the following sections for any abnormality. If any
abnormality is found, repair and execute calibration again.
If an error occurs, the adjustment result is not revised.
• Color image density sensor
• PCU PWB
• Image sensor calibration jig (standard reflection sheet dirt,
In that case, check the following sections for any abnormality. If any
abnormality is found, repair and execute calibration again.
If an error occurs, the adjustment result is not revised.
• Color image density sensor
• PCU PWB
• Image sensor calibration jig (standard reflection sheet dirt,
scratch, discoloration)
• Image density sensor calibration plate
NOTE: Store the image sensor calibration jig under low tempera-
ture, low humidity and dark place.
5-B
Color image density sensor (image
registration sensor F), black image density
sensor (image registration sensor R)
adjustment
registration sensor F), black image density
sensor (image registration sensor R)
adjustment
NOTE: This adjustment executes automatically at the outset of
registration adjustment operation and process control oper-
ation as well as SIM44-2.
ation as well as SIM44-2.
1)
Enter SIM44-2 mode.
2)
Press [EXECUTE] key.
The color image density sensor (image registration sensor F),
the black image density sensor (image registration sensor R)
are automatically adjusted.
After completion of the adjustment, the adjustment result is
displayed and [EXECUTE] key returns to the normal display.
The color image density sensor (image registration sensor F),
the black image density sensor (image registration sensor R)
are automatically adjusted.
After completion of the adjustment, the adjustment result is
displayed and [EXECUTE] key returns to the normal display.
A
A
EXECUTE
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Display/Item
Content
Adjustment
value range
value range
Default
A
PCS_CL
CARB OUT
CARB OUT
Color image density sensor
LED current adjustment
target value
LED current adjustment
target value
1 - 255
108
B
PCS_CL
LED ADJ
LED ADJ
Color image density sensor
LED current adjustment
target value (PCS CL CARB
OUT) registered LED current
level
LED current adjustment
target value (PCS CL CARB
OUT) registered LED current
level
1 - 255
21
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