DOWNLOAD Sharp AR-M35 / AR-M450 (serv.man8) Service Manual ↓ Size: 6 MB | Pages: 54 in PDF or view online for FREE

Model
AR-M35 AR-M450 (serv.man8)
Pages
54
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6 MB
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PDF
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Service Manual
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Device
Copying Equipment / AR350 450 Series Basic Service Manual
File
ar-m35-ar-m450-sm8.pdf
Date

Sharp AR-M35 / AR-M450 (serv.man8) Service Manual ▷ View online

AR-350/450 BASIC PROCESS SECTION 5-4
ACTUAL LD POWER(mw) = LD1 +LD2
ACTUAL MC GRID VOLTAGE(v) = -650 + Vg1 + Vg2
ACTUAL DV BIAS VOLTAGE(v) = ACTUAL MC GRID VOLTAGE -(-150)
1
Photoconductor 
characteristics 
correction
Developing 
bias voltage 
correction
Rising 
characteristics 
of 
photoconducto
r potential
When the main charger has not 
been turned on and the 
photoconductor surface 
potential has been decreased, 
if the main charger is turned on, 
the photoconductor surface 
potential will not reach the 
specified level because of the 
rising characteristics of the 
photoconductor surface 
potential. In this case, in order 
to keep the voltage difference 
between the photoconductor 
surface potential rising and the 
developing bias voltage at a 
constant level, the developing 
bias voltage rising is adjusted 
to be the same as the 
photoconductor surface 
potential rising characteristics.
Developing bias 
voltage rising
Photoconductor 
rotation time 
(timer) 
(Stationary 
time)
Photoconductor 
dark potential/
developer 
characteristics 
correction
Developing 
bias voltage 
correction
A decrease in 
the OPC drum 
dark potential 
caused by the 
transfer 
current and a 
decrease in 
the developer 
charging 
capability 
caused by 
deterioration 
of developer
To prevent against dirt on the 
transfer roller and the transfer 
paper guide caused by a 
decrease in the photoconductor 
drum dark potential and a 
decrease in the developer 
changing capacity. (Prevention 
against background copy)
Developing bias 
voltage
Developing 
roller rotation 
time (Timer)
CRU model
Correction is reset 
when the fuse is 
blown off at 
replacement of the 
developing unit. 
SRU model
Correction is reset 
when the toner 
concentration setup 
diag is executed.
2
Developing 
capacity change 
correction
Toner 
concentratio
n correction
A change in 
developing 
capacity due 
to aging of 
developer 
(Changes in 
developer and 
toner 
characteristics 
(charging 
capacity)) and 
a detection 
error of the 
toner 
concentration 
sensor
To maintain the normal toner 
concentration for changes in 
developing capacity due to 
aging of developer (a change in 
developer and toner 
characteristics (charging 
capacity)) and a detection error 
of the toner concentration 
sensor (Maintaining the proper 
print density and prevention 
against background copy and 
toner dispersion caused by 
overtoner)
Toner concentration 
control reference level 
(data)
Developing 
roller rotation 
time (Timer)
CRU model
Correction is reset 
when the fuse is 
blown off at 
replacement of the 
developing unit. 
SRU model
Correction is reset 
when the toner 
concentration setup 
diag is executed.
Toner 
concentration 
sensor 
detection error 
caused by a 
change in the 
ambient 
temperature 
(by a change 
in developer 
and toner 
characteristics 
(charging 
capacity))
To maintain the normal toner 
concentration for the toner 
concentration sensor detection 
error caused by a change in the 
ambient temperature and to 
maintain the normal toner 
concentration, and to prevent 
against background copy and 
toner dispersion
Machine 
temperature 
sensor
Item 
No.
Correction items
Factor
Purpose/Effect
Changed item
Correction base 
factor
Correction reset 
conditions
   '     !"#$
AR-350/450 BASIC PROCESS SECTION 5-5
B. Process correction check and setup
The process correction setup status check described above and the
correction setup can be performed with SIM 44-1. 
The operation status can be set with the bit value below (converted value
from binary to decimal). (Normally all the corrections are operated, and
the setup value is 511.)
SIM setup menu
In addition, the correction status of each data can be checked with SIM
44-9.
DRUM ROTATION TIME: Drum rotation time
*1 This value is the detected value when PTH is set to 0 by SIM 44-4. If
it is set to other than 0, the set value by SIM 44-4 is displayed.)
C. Details of process correction
(1) LASER POWER CORRECTION FOR OPC DRUM 
ROTATION TIME
The laser output value is corrected in order to provide proper density
prints by maintaining the bright potential at a constant level by correcting
a decrease in the optical sensitivity caused by OPC drum membrane
decrease and optical stress.
(2) LD POWER CORRECTION FOR TEMPERATURE
This correction is made with the correction value for the temperature
value according to the drum rotation time. A change in the optical
sensitivity of the OPC drum for a change in the temperature is corrected
to maintain the proper print density.  
Vg1
Grid voltage correction value by the drum rotation time
Vg2
Grid voltage correction value by the temperature inside 
the machine
Vb1-1
Vb correction value (First rotation)
Vb1-2
Vb correction value (Second rotation)
Vb2
Developing bias correction value
LD1
Laser power correction value by the drum rotation time
LD2
Laser power correction value by the temperature inside 
the machine
CONTROL
CRUM control specification (1 - 3)
DESTINATION CRUM destination (A - J)
PTH
*1
Process thermister temperature value
T0
Toner control correction value (rotation time correction) 
±100)
T1
Toner control correction value T1 (temperature 
correction) ±100)
T2
Toner control correction value T2 (temperature 
correction) ±100)
0
15
0
14
0
13
0
12
0
11
0
10
0
Vb4 Vb3
9
8
7
LD2
6
LD1
5
Vb2
4
Vb1
3
Vg3
2
Vg2
1
Vg1
0
Bit
SIMULATION 44-1
PROCESS CORRECTION VALUE SETTING. INPUT VALUE 0-511
AND PRESS START.
BIT0:Vg1, BIT1:Vg2, BIT2:Vg3, BIT3:Vb1
BIT4:Vb2, BIT5:LD1, BIT6:LD2, BIT7:Vb3
BIT8:Vb4
511
SIMULATION 44-9
PROCESS CONTROL DATA DISPLAY.
DRUM ROTATION TIME: 
01234567
 (sec)
Vg1: 
30
 (V)
                      Vg2: 
30
 (V)
Vb1-1: 
30
 (V)                       Vb1-2: 
30
 (V)                 Vb2: 
10 
(V) 
LD1: 
0.05
 (mW)
  LD2: 
0.05
 (mW)
CONTROL:
1
  DESTINATION: 
A
         PTH: 
30
 (deg)
TO:  
-5
T1:  
-5
  T2:  
-3
LD POWER CORRECTION
45PPM LD POWER
35PPM LD POWER
Correction limit
(35/45PPMmodel common)
Base level for 
45PPM model
Base level for 
35PPM model
LD POWER CORRECTION
Temperature(    )
Correction value of laser power(mW)
table1
table2
table3
table4
        !"#$
AR-350/450 BASIC PROCESS SECTION 5-6
(3) MAIN CHARGER GRID VOLTAGE CORRECTION FOR 
OPC DRUM ROTATION TIME
A decrease in the dark potential caused by OPC drum membrane
decrease and electrical and optical stresses is corrected to maintain the
dark potential on the OPC drum surface at a constant level. (Prevention
against background copy)
(4) MC GRID VOLTAGE CORRECTION FOR TEMPERATURE
This correction is performed with the correction value of the temperature
value according to the drum rotation time.  A decrease in the dark
potential of the OPC drum according to the temperature is corrected to
maintain the dark potential on the OPC drum surface. (Prevention
against background copy)
(5) RISE TIME CORRECTION FOR OPC DRUM POTENTIAL
When the main charger is kept OFF for a long time and the OPC drum
surface potential decreases, though the main charger is turned ON, the
OPC drum surface potential does not rise up to the specified level soon
because of the rise time characteristics of the OPC drum surface
potential. 
In this case, the developing bias voltage rise time is adjusted to the OPC
drum surface potential rise characteristics in order to maintain the OPC
drum surface potential rise and the developing bias voltage at a constant
level. 
(6) DV BIAS CORRECTION
This is performed in odder to prevent against dirt on the transfer roller
and the transfer paper guide caused by a decrease in the OPC drum
dark potential and a decrease in the developer charging capacity. 
LD POWER CORRECTION
45PPM LD POWER
35PPM LD POWER
Correction limit
(35/45PPMmodel common)
Base level for 
45PPM model
Base level for 
35PPM model
OPC DRUM ROTATION TIME
MAIN CHARGER GRID
VOLTAGE CORRECTION VALUE(-V)
MAIN CHARGER GRID VOLTAGE CORRECTION FOR
OPC DRUM ROTATION TIME
45PPM
35PPM
MC GRID VOLTAGE CORRECTION FOR TEMPERATURE
MC Grid correction voltage
TEMPERATURE(    )
0v
-650v
-500v
0v
-650v
0v
MC grid
voltage
OPC drum
surface potential
DV bias voltage
-485v
-450v
450v
DV BIAS CORRECTION
DV roller rotation time(sec)
DV Bias correction voltage
1
2
3
   (     !"#$
AR-350/450 BASIC PROCESS SECTION 5-7
(7) TONER CONCENTRATION CORRECTION 
The toner concentration control reference level (data) is corrected to
maintain the proper toner concentration for a change in developing
capacity (a change in developer and toner characteristics (charging))
caused by aging of developer and an error in the toner concentration
sensor. 
(Maintenance of proper concentration print and prevention against
background copy caused by over-toner and toner dispersion)
(8) TRANSFER ROLLER CLEANING
The developing positive bias is applied to the OPC drum at the timing
shown below so that remaining toner on the transfer roller is attracted
again to the OPC drum, performing cleaning. 
1) When the power is turned on:
* No cleaning during the warm up after canceled diagnostic
* However, the cleaning voltage is not applied during warm up after
completion of SIM.
2) After completion of a print job
3) After printing 100 pages (in one job)
<Reference>
OPC drum sensitivity
Changes in the temperature inside the machine and the OPC drum 
sensitivity
3. Toner recycle system
This machine employs the toner recycle system to cut the running costs.
The operations of the toner recycle system are as follows:
Toner recycle movie
1) Collects remaining toner (hereinafter referred to as waste toner) on
the OPC drum with the cleaner blade. 
2) Waste toner is transported through the transport pipe. 
3) Waste toner is mixed in the toner cartridge again. 
4) When there is a large amount of toner in the cartridge, waste toner is
simply mixed and stirred in the cartridge. 
5) When there is a small amount of toner in the cartridge, the buffer
plate in the cartridge prevents waste toner from being mixed beyond
a certain ratio.
Note:  If the ratio of waste toner becomes too great, images will be badly
affected as well as developer in the developing unit.
When near empty or empty is displayed, do not shake the toner
cartridge. 
By the way, near empty and empty conditions are stored in the
CRUM-IC in the toner cartridge. 
4. Toner remaining quantity
A. Toner remaining quantity display
The toner remaining quantity display is calculated by the accumulated
rotating time of the toner motor (TM). Since, however, there is a
considerable error in the accumulated rotating time of the toner motor,
the status displays of "Toner near end" and "Toner end" which are directly
related to replacement of consumable parts are detected by the toner
quantity sensor. 
"Toner near end" and "Toner end" statuses are stored in the CRUM-IC
and cannot be cleared. 
* The toner supply time clear is set with SIM 24-11. This is not to clear
the counter accumulated in the toner cartridge (CRUM-IC) but to
clear the value read by the machine. It is used when the toner
remaining quantity display is erroneous.
B. Trouble code "F2-02" detection
When the toner supply time is 2,500 sec or less, if toner empty is
detected, "F2-02" is displayed to indicate a toner supply abnormality.
TONER CONCENTRATION CORRECTION
TEMPERATURE
CORRECTION LEVEL / TONER CONCENTRATION
CORRECTION RATE
CORRECTION LEVEL(COUNT VALUE)
TONER CONCENTARATION
CORRECTION RATE(%)
CLEANING
READY CONDITION
WARMING UP
PRINTING
CLEANING
1sec
PRINTING(100Sheets)
CLEANING PRINTING(100Sheets)
CLEANING
1sec
1sec
Temperature
OPC drum sensitivity
High
Low
LCD 
display
Remaining 
quantity 
information
Detection
Status
Remark
100 - 
75%
75% or 
above
Toner motor 
rotating time
Normal
75 - 
50%
75% - 50%
Toner motor 
rotating time
Normal
50 - 
25%
50% - 25%
Toner motor 
rotating time
Normal
25 - 0%
25% - 5%
Toner motor 
rotating time
Normal
25 - 0%
About 50 
sheets 
remaining
Toner quantity 
sensor
Toner near 
end
A4 5% output
0%
0%
Toner quantity 
sensor
Toner end
   )     !"#$
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