DOWNLOAD Sharp AR-405 (serv.man13) Service Manual ↓ Size: 79.48 KB | Pages: 12 in PDF or view online for FREE

Model
AR-405 (serv.man13)
Pages
12
Size
79.48 KB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / AR405 Service Manual-Trouble Code List
File
ar-405-sm13.pdf
Date

Sharp AR-405 (serv.man13) Service Manual ▷ View online

2. Self diagnostics
Trouble code
Description
Main 
code
Sub
code
C1
00
Content MC trouble
Detail
Main charger output error (output
released)
Trouble signal from high-voltage
transformer
Cause
Main charger improperly installed
Main charger improperly assembled
High-voltage transformer connector
removed
High-voltage harness removed or wire
broken
Check
and
remedy
Check main charger output with SIM8-2.
Check main charger connector for
disconnection.
Replace high-voltage unit.
C2
00
Content TC trouble
Detail
Transfer charger output error (output
short-circuiting)
Trouble signal from high-voltage
transformer
Cause
Transfer charger contaminated with
foreign matter
Transfer charger wire broken
High-voltage transformer connector
disconnected
Check
and
remedy
Check transfer charger output with
SIM8-6.
Replace high-voltage unit.
E7
00
Content E7–
**
: ICU-PCU communication
trouble (ICU detection)
Detail
Communication setup error,
framing/parity/protocol error
Cause
Slave unit PWB connector improper
connection
Slave unit PWB – ICU PWB harness
trouble
Connector pin breakage of the motor
PWB of the slave unit PWB
Slave unit ROM trouble. no ROM, ROM
reverse insertion, ROM pin breakage
Check
and
remedy
Connect the connector of the slave unit
PWB and the ICU PWB.
Check the connection and the harness.
Check the grounding of the copier.
Check the ROM of the slave unit PWB.
01
Content Image data memory trouble
Detail
The ICU image data memory (SIMM) is
detected only as 8MB or less.
The SIMM capacity is insufficient for the
model.
Cause
The ICU PWB SIMM is not installed.
The ICU PWB SIMM does not work
properly.
The ICU PWB SIMM is not installed
properly.
ICU PWB abnormality
Check
and
remedy
Check installation of the ICU PWB SIMM.
Check the SIMM capacity with SIM
22-10.
Replace the ICU PWB SIMM.
Trouble code
Description
Main 
code
Sub
code
E7
02
Content Laser trouble
Detail
BD signal from LSU kept at OFF or ON
Cause
Connector to LSU or harness inside LSU
disconnected or wire broken
Polygon motor improperly rotating
Laser home position sensor improperly
positioned inside LSU
Laser power supply line does not have
proper voltage
Laser LED improperly lighting
ICU PWB error
Check
and
remedy
Check LSU connector for disconnection.
Check LSU operation with SIM61-1.
Check polygon motor for rotation.
Check laser LED for lighting.
Replace LSU unit.
Replace ICU PWB.
03
Content HDD trouble
Detail
HDD is not recognized in the model with
HDD installed.
Cause
The HDD is not installed to the ICU
PWB.
The HDD does not work properly in the
ICU PWB.
The HDD is not installed to the ICU
PWB properly.
ICU PWB abnormality
Check
and
remedy
Check installation of the HDD to the ICU
PWB.
Check connection of the HDD harness
to the ICU.
Replace the HDD.
Replace the ICU PWB.
10
Content Shading trouble (black correction)
Detail
Improper CCD black reading level for
copy lamp going out
Cause
Improper installation of flat cable to CCD
unit
CCD unit error
ICU PWB error
Check
and
remedy
Check flat cable to CCD unit for
installation.
Check CCD unit.
Check ICU PWB.
11
Content Shading trouble (white correction)
Detail
Improper CCD white reference plate
reading level for copy lamp lighting
Cause
Improper installation of flat cable to CCD
unit
Mirror, lens or reference white plate
contaminated
Copy lamp operation error
Improperly installed CCD unit
CCD unit error
ICD PWB error
Check
and
remedy
Clean mirror, lens, or reference white
plate.
Check copy lamp for light amount
(SIM5-3) and lighting.
Check CCD unit.
Check ICU PWB.
AR-405
1/21/1999
11 – 2
Trouble code
Description
Main 
code
Sub
code
E7
13
Content CCD light amount check error
Detail
Copy lamp light amount adjustment in
shading cannot be made
Cause
Copy lamp does not light (broken wire,
improper installation)
Improper installation of flat cable to CCD
unit
Improper connection of copy lamp CL
lead wire
Mirror, lens, or reference white plate
Dirt or dew
Improper output of copy lamp power
supply
Improper installation of CCD unit
CCD unit error
ICU PWB error
Check
and
remedy
Clean mirror, lens, reference white plate.
Check copy lamp for light amount
(SIM5-3) and lighting.
Check CCD unit.
Check ICU PWB.
90
Content E7–
**
: ICU-PCU communication
trouble (PCU detection)
Detail
Communication setup
error/framing/parity/protocol error
Cause
Slave unit PWB connector improper
connection
Slave unit PWB – ICU PWB harness
trouble
Slave unit PWB mother board connector
pin breakage
Check
and
remedy
Check the slave unit PWB and the ICU
PWB connector connection.
Check the copier earth.
F1
00
Content Finisher communication trouble
Detail
Communication line test error occurs
when power is turned on or after the exit
of a simulation mode.
Improper communication with sorter
Cause
Improper connection or broken wire of
connector or harness between copier
and sorter
Finisher control PWB defective
Control PWB (PCU) defective
Malfunction due to noise
Check
and
remedy
Clear by turning the power supply
OFF/ON.
Check communication line connector
and harness.
Replace Finisher control PWB or PCU
PWB.
01
Content Finisher1 jogger shift trouble / Finisher 2
alignment section abnormality
Detail
Jogger shift trouble / Alignment plate
shift trouble
Cause
Motor lock
Motor rpm abnormality
Motor overcurrent
Finisher control PWB trouble
Check
and
remedy
Check the jogger motor operation with
SIM 3-3.
Trouble code
Description
Main 
code
Sub
code
F1
02
Content Finisher transport motor error
Detail
Transport motor drive trouble
Cause
Motor lock
Check
and
remedy
Check transport motor operation with
SIM3-3.
04
Content Finisher elevator lower limit detection
Detail
When the bin is shifted, the upper limit
or the lower limit sensor is detected. /
The elevator exceeds the lower limit. 
Cause
Sensor defective
Sorter/finisher control PWB abnormality
Check
and
remedy
Check sensor with SIM3-2.
05
Content Finisher 1 elevator motor trouble /
Finisher 2 stack tray sensor abnormality
Detail
The elevator does not detect the home
position. / Stack tray sensors are turned
on in the abnormal combination. 
Cause
Sensor defective
Sorter/finisher control PWB abnormality
Check
and
remedy
Check sensor with SIM3-2.
06
Content Finisher bin shift motor error
Detail
1) Bin shift is not completed within 2.5
seconds after bin shift request
Cause
Motor lock
Improper motor speed
Overcurrent to motor
Finisher control PWB defective
Check
and
remedy
Check bin shift motor operation with
SIM3-4.
08
Content Finisher staple shift motor trouble
Detail
Staple motor drive trouble
Cause
Motor lock
Motor rpm abnormality
Overcurrent to motor
Finisher control PWB trouble
Check
and
remedy
Check the operation of the staple motor
with SIM 3-3.
10
Content Staple unit operation trouble
Detail
Staple operation trouble
Cause
Motor lock
Motor rpm abnormality
Motor overcurrent
Finisher control PWB trouble
Check
and
remedy
Check the staple motor operation with
SIM 3-3.
11
Content Pusher motor trouble / Boomerang
rotation abnormality
Detail
Pusher motor trouble / Paddle solenoid
abnormality
Cause
Motor lock / paddle solenoid operation
abnormality / boomerang rotation sensor
abnormality
Motor rpm abnormality
Motor overcurrent
Finisher control PWB abnormality
Check
and
remedy
Check the finisher motor operation, the
paddle solenoid operation with SIM 3-3
or check the boomerang rotation sensor
with SIM 3-2.
AR-405
11 – 3
1/21/1999
Trouble code
Description
Main 
code
Sub
code
F1
14
Content Stack tray abnormality
Detail
Stack tray control sensor abnormality
Cause
The paper surface sensor and the full
stack sensor do not turn on even when a
certain time is passed after starting the
tray.
Check
and
remedy
Check the sensor operation with SIM 3-2.
15
Content Finisher elevator motor trouble / Stack
tray motor lock
Detail
Elevator motor trouble
Cause
Motor lock
Motor rpm abnormality
Motor overcurrent
Finisher control PWB trouble
Check
and
remedy
Check the elevator motor operation with
SIM 3-3.
50
Content Non-support trouble in automatic
detection of option connection (Finisher /
sorter)
Detail
In automatic detection of option
connection, a non-support finisher or a
sorter is detected. 
Cause
A non-support finisher or a sorter is
connected to the copier. 
Check
and
remedy
Check the finisher or the sorter. 
80
Content Finisher power trouble
Detail
24V power is not supplied to the finisher
PWB.
Cause
Connector harness improper connection
or disconnection
Finisher control PWB trouble
Power unit trouble
Check
and
remedy
Check the sensor operation with SIM 3-2.
F2
00
Content Toner control sensor open
Detail
Toner control sensor output open
Cause
Connector harness trouble
Connector unconnected.
Check
and
remedy
Check connection of the toner control
sensor.
Check connection of the connector
harness with the main PWB.
Check for disconnection of the harness.
02
Content Toner motor connector disconnected
Detail
Connection detection signal with toner
motor is OFF
Cause
Connector harness defective
Connector disconnected
Check
and
remedy
Check toner motor connector for
connection.
Check connector harness to main PWB
for connection.
Check harness for broken wire.
Trouble code
Description
Main 
code
Sub
code
F2
31
Content Process control trouble (OPC base
surface reflection factor is improper)
Detail
Usually the sensor gain is adjusted so
that the output is a certain value, by
reading the drum base surface with the
image density sensor before starting
process control.
However, a certain output is not
obtained by adjusting the sensor gain.
Cause
Image density sensor defective
Check
and
remedy
Check process control sensor output
with SIM44-2. (Do not adjust)
If the result is far different from the
specified value, it suggests the sensor is
defective. Check the sensor and
harness.
If the deviation is relatively small, check
the sensor and drum surface for
contamination.
32
Content Process control trouble (drum marking
sensor defective)
Detail
Usually the sensor gain is adjusted so
that the output is a certain value, by
reading the drum base surface with the
drum marking sensor before starting
process control.
However, a certain output is not
obtained by adjusting the sensor gain.
Cause
Drum marking sensor defective
Improper connection of harness
between PCU PWB and drum marking
sensor
Drum marking sensor contaminated
OPC drum cleaning improper
Charging voltage improper
Check
and
remedy
Check process control output with
SIM44-02. (Do not adjust.)
If the result is far different from the
specified value, it suggests the sensor is
defective. Check the sensor and
harness.
If the deviation is relatively small, check
the sensor and drum surface for
contamination.
37
Content Drum marking sensor gain adjustment
error
Detail
When the drum marking area surface is
scanned with the drum marking sensor
before starting process control and the
sensor gain is adjusted until a constant
output is provided, the output is not
constant though the sensor gain is
changed.
Cause
Drum marking sensor trouble
Improper connection between PCU
PWB and drum marking sensor
Drum marking sensor is dirty
OPC drum cleaning trouble
Check
and
remedy
Perform the gain adjustment of process
control sensor with SIM 44-2.
If ERROR is displayed, it may be a
breakdown. Check the sensor and the
harness.
When the adjustment is completed,
check the drum surface conditions.
AR-405
1/21/1999
11 – 4
Trouble code
Description
Main 
code
Sub
code
F2
39
Content Process thermistor breakdown
Detail
The process thermistor is open.
Cause
Process thermistor abnormality
Improper connection of the process
thermistor bar
PCU PWB abnormality
Check
and
remedy
Check connection of the process
thermistor harness and connector.
Check the PCU PWB.
F3
12
Content Upper cassette lift-up trouble
Detail
UPED does not turn on within the
specified time.
ULUD does not turn on within the
specified time.
Cause
UPED or ULUD defective
Upper cassette lift-up motor defective
Improper connection of harness
between PCU PWB, lift-up unit, and
paper feed unit.
Check
and
remedy
Check UPED, ULUD and their harness
and connector.
Check lift-up unit.
22
Content Lower cassette lift-up trouble
Detail
LPED does not turn on within the
specified time.
LLUD does not turn on within the
specified time.
Cause
LPED or LLUD defective
Lower cassette lift-up motor defective
Improper connection of harness
between PCU PWB, lift-up unit, and
paper feed unit.
Check
and
remedy
Check LPED, LLUD, their harnesses
and connectors.
Check lift-up unit.
F9
00
Content F9–
**
: ICU-PRT communication
trouble (ICU detection)
Detail
Communication setup error,
framing/parity/protocol error
Cause
Slave unit PWB connector improper
connection
Slave unit PWB – ICU PWB harness
trouble
Connector pin breakage of the motor
PWB of the slave unit PWB
Slave unit ROM trouble. no ROM, ROM
reverse insertion, ROM pin breakage
Check
and
remedy
Connect the connector of the slave unit
PWB and the ICU PWB.
Check the connection and the harness.
Check the grounding of the copier.
Check the ROM of the slave unit PWB.
01
Content PRT DRAM trouble
Detail
Option printer PWB DRAM trouble
(Check when turning on the power.)
Cause
DRAM module is broken and access
cannot be made.
DRAM module improper installation
Check
and
remedy
Check with SIM 67-1.
Trouble code
Description
Main 
code
Sub
code
F9
03
Content Network card trouble.
Detail
Network card self test trouble.
Cause
Network card defecft.
Printer PWB defect.
Network card connector connection
defect.
Check
and
remedy
Check the Network card connector.
Replace the printer PWB.
Replace the Network card.
04
Content Printer program error.
Detail
Program data trouble in the option
printer board.
Cause
Flash memory data is destroied.
Check
and
remedy
Replace or rewrite the Flash memory.
Replace the printer PWB.
05
Content Short of memory capacity on the ICU
PWB
Detail
Total memory is less than 16MB on the
ICU PWB.
Cause
Memory defect
SIMM memory connector connection
defect
ICU PWB defect
Wrong type SIMM memory is installed
Check
and
remedy
Replace the ICU PWB
Replace the memory
Check the memory connector
10
Content PRT SCSI LSI abnormality
Detail
An error occurred in SCSI
communication with the option printer
board.
Cause
SCSI LSI abnormality
ISU PWB abnormality
SCSI connector improper connection
Check
and
remedy
Replace the printer PWB.
Check the SCSI connector. 
Replace the ISU PWB.
90
Content F9–
**
: ICU-PRT communication
trouble (PRT detection)
Detail
Communication setup
error/framing/parity/protocol error
Cause
Slave unit PWB connector improper
connection
Slave unit PWB – ICU PWB harness
trouble
Slave unit PWB mother board connector
pin breakage
Check
and
remedy
Check the slave unit PWB and the ICU
PWB connector connection.
Check the copier earth.
H2
00…HL1
01…HL2
Content Thermister open
Fusing unit not installed
Detail
Thermister is open (more than 4.6-V
input voltage is detected).
Fusing unit not installed
Cause
Thermister defective
Control PWB defective
Improper connection of fusing connector
AC power supply defective
Fusing unit not installed
Check
and
remedy
Check harness and connector between
thermister and control PWB.
Clear the display of self-diagnostics with
SIM14.
AR-405
11 – 5
1/21/1999
Page of 12
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  • Here you can View online or download the Service Manual for the Sharp AR-405 (serv.man13) in PDF for free, which will help you to disassemble, recover, fix and repair Sharp AR-405 (serv.man13) Copying Equipment. Information contained in Sharp AR-405 (serv.man13) Service Manual (repair manual) includes:
  • Disassembly, troubleshooting, maintenance, adjustment, installation and setup instructions.
  • Schematics, Circuit, Wiring and Block diagrams.
  • Printed wiring boards (PWB) and printed circuit boards (PCB).
  • Exploded View and Parts List.