DOWNLOAD Sharp AL-1622 (serv.man20) Service Manual ↓ Size: 46.56 MB | Pages: 127 in PDF or view online for FREE

Model
AL-1622 (serv.man20)
Pages
127
Size
46.56 MB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / Complete service manual
File
al-1622-sm20.pdf
Date

Sharp AL-1622 (serv.man20) Service Manual ▷ View online

AL-1611/AL-1622
TROUBLE CODE LIST
10 – 3
E7
03
Check and 
remedy
Improper connection of the LSU connec-
tor 
Check the polygon motor operation with 
SIM 25-10. 
Check printing with SIM64-1. 
Check laser emission of laser emitting 
diode. 
Check the LSU unit. 
Check the MCU PWB.
04
Content
CCD white level trouble
Detail
CCD white reference level which is read 
during the copy lamp lighting is abnor-
mal.
Cause
Flat cable installation failure to CCD unit 
Dirt on the mirror, lens, and reference 
white plate 
Copy lamp lighting failure 
CCD unit installation failure 
CCD unit abnormality 
MCU PWB abnormality
Check and remedy Clean the mirror, the 
lens, and the reference white plate.  
Check the copy lamp (SIM 5-3) ON. 
Carriage unit position failure 
Check the sub scanning direction distor-
tion adjustment (F rail height). 
CCD unit check 
MCU PWB check
05
Content
CCD black level trouble
Detail
CCD black level which is read while the 
copy lamp is off is abnormal.
Cause
Flat cable installation failure 
CCD unit abnormality 
MCU PWB abnormality
Check and 
remedy
Check flat cable installation to the CCD 
unit. 
CCD unit check 
MCU PWB check
F1
06
Content
Shifter motor trouble
Details
The home position is not detected within 
1 sec after shifter motor drive.
Cause
The shifter home position sensor is 
defective. 
The shifter motor is defective. 
The shifter motor periphery circuit is 
defective.
The condition of the MCU PWB JP4 is 
wrong. 
The assembly of the shifter motor unit is 
improper.
Check and 
remedy
Check the shifter operation by means of 
SIM3-2 and 3. 
Check the harnesses and connectors. 
Check whether the shifter unit is properly 
assembled. 
Check whether the condition of the MCU 
PWB JP4 is correct.
F2
04
Content
CRUM data read trouble
Detail
Communication error between CRUM 
PWB and MCU PWB
Cause
CRUM PWB data error 
MCU PWB error 
MCU PWB EEPROM error 
Disconnection between CRUM (toner 
cartridge) and MCU PWB
Main
code
Sub
code
Detail of trouble
F2
04
Check and 
remedy
Replace the toner cartridge. 
Replace MCU PWB. 
Replace MCU PWB EEPROM 
Check and fix connection between 
CRUM (toner cartridge) and MCU PWB.
F5
02
Content
Copy lamp error
Detail
Copy lamp voltage detection error
Cause
Power unit trouble Copy lamp trouble 
Inverter trouble MCU PWB trouble
Check and 
remedy
Replace the power unit. 
Check the copy lamp ON with SIM 5-3. 
Replace the copy lamp. 
Replace the inverter. 
Replace the MCU PWB.
F9
00
Content
Communication trouble between MCU 
and printer PWB (MCU detection)
Detail
Communication establishment error, 
framing error, parity error, protocol error
Cause
Bad connection of printer PWB connec-
tor 
Defective harness between printer PWB 
and MCU PWB. 
Motherboard connector pin breakage 
Printer PWB ROM error, data error
Check and 
remedy
Check connector/harness of printer PWB 
and MCU PWB. 
Check grounding of the machine. 
Check printer PWB ROM.
10
Content
Printer PWB trouble
Detail
Communication trouble between MCU 
and printer PWB
Cause
Bad connection of printer PWB connec-
tor 
Defective harness between printer PWB 
and MCU PWB. 
Motherboard connector pin breakage 
Printer PWB ROM error, data error
Check and 
remedy
Check connector/harness of printer PWB 
and MCU PWB. 
Check grounding of the machine. 
Check printer PWB ROM.
80
Content
Printer PWB communication trouble 
(Protocol)
Detail
Communication trouble between MCU 
and printer PWB (Protocol error)
Cause
Bad connection of printer PWB connec-
tor 
Defective harness between printer PWB 
and MCU PWB. 
Motherboard connector pin breakage 
Printer PWB ROM error, data error
Check and 
remedy
Check connector/harness of printer PWB 
and MCU PWB. 
Check grounding of the machine. 
Check printer PWB ROM.
81
Content
Printer PWB communication trouble 
(Parity)
Details
Communication trouble between MCU 
and printer PWB (Parity error)
Cause
Printer PWB connector disconnection 
Printer PWB MCU PWB harness failure 
Printer PWB mother board connector pin 
breakage. Printer PWB ROM defect, 
data failure
Main
code
Sub
code
Detail of trouble
AL-1611/AL-1622
TROUBLE CODE LIST
10 – 4
F9
81
Check and 
remedy
Check the connectors and harness of 
the printer PWB and the MCU PWB.
Check grounding of the machine. 
Check the ROM of the printer PWB.
82
Content
Printer PWB communication trouble 
(Overrun)
Details
Communication trouble between MCU 
and printeu PWB (Overrun error)
Cause
Printer PWB connector disconnection 
Printer PWB MCU PWB harness failure 
Printer PWB mother board connector pin 
breakage. Printer PWB ROM defect, 
data failure
Check and 
remedy
Check the connectors and harness of 
the printer PWB and the MCU PWB. 
Check grounding of the machine. 
Check the ROM of the printer PWB.
84
Content
Printer PWB communication trouble 
(Framing)
Details
Communication trouble between MCU 
and printer PWB (Framing error)
Cause
Printer PWB connector disconnection 
Printer PWB MCU PWB harness failure 
Printer PWB mother board connector pin 
breakage. Printer PWB ROM defect, 
data failure
Check and 
remedy
Check the connectors and harness of 
the printer PWB and the MCU PWB. 
Check grounding of the machine. 
Check the ROM of the printer PWB.
88
Content
Printer PWB communication trouble 
(Time-out)
Details
Communication trouble between MCU 
and printeu PWB (Time-out error)
Cause
Printer PWB connector disconnection 
Printer PWB MCU PWB harness failure 
Printer PWB mother board connector pin 
breakage. 
Printer PWB ROM defect, data failure
Check and 
remedy
Check the connectors and harness of 
the printer PWB and the MCU PWB. 
Check grounding of the machine. 
Check the ROM of the printer PWB.
H2
00
Content
Thermistor open detection
Detail
Fusing thermistor open
Cause
Thermistor defect 
MCU PWB defect 
Fusing section connector contact failure 
Power supply failure 
Fusing unit not installed
Check and 
remedy
Check the harness and the connector of 
the thermistor and the MCU. 
Clear the self diag display with SIM 14.
H3
00
Content
Heat roller abnormally high temperature
Detail
Fusing temperature of 220 ~ 240°C.
Cause
Thermistor defect 
MCU PWB defect 
Fusing connector connection failure 
Power supply failure
Main
code
Sub
code
Detail of trouble
H3
00
Check and 
remedy
Check the heater lamp blinking with SIM 
5-2. 
When the lamp blinks normally: 
Check the thermistor and the harness. 
Check the MCU PWB thermistor input 
circuit. 
When the lamp lights up instead of blink-
ing: 
Check the lamp control circuit of the 
power supply PWB and the MCU PWB. 
Clear the trouble with SIM 14.
H4
00
Content
Heat roller abnormally low temperature
Detail
When the temperature does not reach 
155°C within 55 sec after turning on the 
power, or when it falls under 145°C dur-
ing printing, or when it falls under 100°C 
during pre-heating.
Cause
Thermistor failure 
Heater lamp failure 
MCU PWB failure 
Thermostat failure 
Power supply failure 
Interlock switch failure
Check and 
remedy
Check blinking of the heater lamp with 
SIM 5-2.
When the lamp blinks normally: 
Check the thermistor and the harness. 
Check the MCU PWB thermistor input 
circuit.
When the lamp does not light:
Check for heater lamp disconnection or 
thermostat disconnection. 
Check the interlock switch. 
Check the power supply PWB and 
MCU PWB lamp control circuit. 
Clear the trouble with SIM 14.
L1
00
Content
Mirror base feed trouble
Detail
The mirror home position (MHPS) does 
not turn off though the feed operation is 
completed during mirror initial operation 
after turning on the power. 
The mirror home position (MHPS) does 
not turn off during shading operation. 
The mirror home position (MHPS) does 
not turn on when the mirror base is 
returned for the specified time after copy 
feed is started and SPF scanning posi-
tion shift is performed.
Cause
Mirror unit defect 
Mirror home position sensor defect 
MCU PWB defect Scanner wire discon-
nection
Check and 
remedy
Check the scanning operation with SIM 
1-1.
L3
00
Content
Mirror base return trouble
Detail
The mirror home position (MHPS) does 
not turn on though the mirror base 
returning is completed during mirror ini-
tial operation after turning on the power. 
The mirror home position does not turn 
on when the mirror is returned to the 
home position during shading. 
The mirror home position (MHPS) does 
not turn on when the mirror base return-
ing is completed for the specified time 
(about 6 sec) after copy return start.
Main
code
Sub
code
Detail of trouble
AL-1611/AL-1622
TROUBLE CODE LIST
10 – 5
L3
00
Cause
Mirror unit 
Mirror home position sensor defect 
MCU PWB defect Scanner wire discon-
nection
Check and 
remedy
Check the scanning operation with SIM 
1-1.
L4
01
Content
Main motor lock
Detail
The main motor encoder pulse is not 
detected for 400msec.
Cause
Main motor defect 
Harness disconnection between the 
MCU PWB and the main motor. 
Control circuit failure
Check and 
remedy
Check the main motor operation with 
SIM 25-1. 
Check the harness and the connector 
between the MCU PWB and the main 
motor.
10
Content
Job separator motor trouble
Details
When the home is not detected within 
2.5 sec after the job separator tray starts 
to move upwards.
Cause
The job separator upper limit detection 
sensor is defective. 
The job separator motor is defective. 
The job separator motor periphery circuit 
is defective. The condition of the MCU 
PWB JP5 is wrong.
Check and 
countermea-
sure
Check the job separator operation by 
means of SIM3-2 and 4. 
Check the harnesses and connectors. 
Check whether the condition of the MCU 
PWB JP5 is correct.
L6
10
Content
Polygon motor lock
Detail
The lock signal (the specified rotation 
speed signal) is not supplied within the 
specified time (about 6 sec) after starting 
the polygon motor rotation.
Cause
LSU connector disconnection or harness 
disconnection in the LSU.
Check and 
remedy
Check the operation of the polygon 
motor with SIM 25-10. 
Check the harness and the connector 
connection. LSU replacement
L8
01
Content
Zero cross pulse (FW) trouble
Detail
Zero cross pulse width is shifted by 55Hz 
m
 10% or more.
Cause
MCU PWB defect Power supply unit 
breakdown
Check and 
remedy
Check the harness and the connector. 
MCU PWB replacement Power supply 
unit replacement
U2
04
Content
EEPROM serial communication error
Detail
Error in communication with EEPROM
Cause
EEPROM failure 
Installation of uninitialized EEPROM 
MCU PWB EERPOM access circuit fail-
ure
Check and 
remedy
Check that the EEPROM is properly set. 
To prevent against loss of counter/
adjustment values, record the values 
with simulation. 
U2 trouble cancel with SIM 16 MCU 
PWB replacement
Main
code
Sub
code
Detail of trouble
U2
11
Content
Counter check sum error
Detail
Counter check sum value stored in the 
EEPROM is abnormal.
Cause
EEPROM failure 
Control circuit hung up by noises 
MCU PWB EEPROM access circuit 
defect
Check and 
remedy
Check that the EEPROM is properly set.  
To prevent against loss of counter/
adjustment values, record the values 
with simulation. 
U2 trouble cancel with SIM 16 MCU 
PWB replacement
12
Content
Adjustment value check sum error 
(EEPROM)
Detail
Adjustment value data area check sum 
error
Cause
EEPROM failure 
Control circuit hung up by noises 
MCU PWB EEPROM access circuit fail-
ure
Check and 
remedy
Check that the EEPROM is properly set. 
To prevent against loss of counter/
adjustment values, record the values 
with simulation. 
U2 trouble cancel with SIM 16 MCU 
PWB replacement
40
Content
CRUM communication error
Detail
Toner cartridge CRUM data read error
Cause
A toner cartridge of a different destina-
tion is installed. 
EEPROM trouble 
Check the destination setup. 
Toner cartridge CRUM PWB trouble 
MCU PWB trouble 
CRUM connector disconnection
Check and 
remedy
Install a specified toner cartridge. 
Check the SIM 26-6 setup. 
Replace the EEPROM. Replace the 
toner cartridge. 
Replace the MCU PWB. 
Check connection of the CRUM connec-
tor. 
Execute SIM 16.
U3
29
Content
Mirror base home position error
Detail
Home position is not detected when 
starting mirror base shift.
Cause
Mirror unit defect 
Mirror home position sensor defect 
MCU PWB decfect 
Scanner wire disconnection
Check and 
remedy
Check the scanning operation with SIM 
1-1.
U9
00
Content
Communication trouble between MCU 
and OPE (OPE detection)
Detail
Communication setup error, framing, 
parity, protocol error
Cause
Operation control PWB connector dis-
connection 
Operation control PWB MCU PWB har-
ness failure
Check and 
remedy
Check the connectors and harness of 
the operation control PWB and the MCU 
PWB. 
Check grounding of the machine. 
Check the ROM of the operation control 
PWB.
Main
code
Sub
code
Detail of trouble
AL-1611/AL-1622
TROUBLE CODE LIST
10 – 6
U9
80
Content
Operation control PWB communication 
trouble (Protocol)
Detail
Communication trouble between 
MCU and the operation control 
PWB (Protocol error)
Cause
Operation control PWB connector dis-
connection 
Operation control PWB MCU PWB har-
ness failure
Check and 
remedy
Check the connectors and harness of 
the operation control PWB and the MCU 
PWB. 
Check grounding of the machine.
81
Content
Operation control PWB communication 
trouble (Parity)
Detail
Communication trouble between MCU 
and the operation control PWB (Parity 
error)
Cause
Operation control PWB connector dis-
connection 
Operation control PWB MCU PWB har-
ness failure
Check and 
remedy
Check the connectors and harness of 
the operation control PWB and the MCU 
PWB. 
Check grounding of the machine.
82
Content
Operation control PWB communication 
trouble (Overrun)
Detail
Communication trouble between MCU 
and the operation control PWB (Overrun 
error)
Cause
Operation control PWB connector dis-
connection 
Operation control PWB MCU PWB har-
ness failure
Check and 
remedy
Check the connectors and harness of 
the operation control PWB and the MCU 
PWB. 
Check grounding of the machine.
84
Content
Operation control PWB communication 
trouble (Framing)
Detail
Communication trouble between MCU 
and the operation control PWB (Framing 
error)
Cause
Operation control PWB connector dis-
connection 
Operation control PWB MCU PWB har-
ness failure
Check and 
remedy
Check the connectors and harness of 
the operation control PWB and the MCU 
PWB. 
Check grounding of the machine.
88
Content
Operation control PWB communication 
trouble (Time-out)
Detail
Communication trouble between MCU 
and the operation PWB (Time-out error)
Cause
Operation control PWB connector dis-
connection 
Operation control PWB MCU PWB har-
ness failure
Check and 
remedy
Check the connectors and harness of 
the operation control PWB and the MCU 
PWB. 
Check grounding of the machine.
Main
code
Sub
code
Detail of trouble
U95
Content
Operation control PWB communication 
error
Detail
Communication error between the oper-
ation control PWB and the MCU PWB 
(Detected by the OPE-PWB)
Cause
Disconnection or reverse connection of 
the flat cable between the Operation 
control PWB and the MCU PWB. 
Operation control PWB trouble 
MCU PWB trouble 
Connector trouble of the operation con-
trol PWB and the MCU PWB
Check and 
remedy
Check insertion of or replace the flat 
cable between the operation control 
PWB and the MCU PWB. 
Replace the operation control PWB. 
Replace the MCU PWB. 
Check connection of the connector of the 
operation control PWB and the MCU 
PWB.
U99
Content
Operation control PWB communication 
error
Detail
Communication error between the oper-
ation control PWB and the MCU PWB 
(Detected by the OPE-PWB)
Cause
Disconnection or reverse connection of 
the flat cable between the Operation 
control PWB and the MCU PWB. 
Operation control PWB trouble MCU 
PWB trouble 
Connector trouble of the operation con-
trol PWB and the MCU PWB
Check and 
remedy
Check insertion of or replace the flat 
cable between the operation control 
PWB and the MCU PWB. 
Replace the operation control PWB. 
Replace the MCU PWB. 
Check connection of the connector of the 
operation control PWB and the MCU 
PWB.
Main
code
Sub
code
Detail of trouble
Page of 127
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