DOWNLOAD Sharp AL-1217 (serv.man17) Service Manual ↓ Size: 5.15 MB | Pages: 118 in PDF or view online for FREE

Model
AL-1217 (serv.man17)
Pages
118
Size
5.15 MB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / Complete service manual
File
al-1217-sm17.pdf
Date

Sharp AL-1217 (serv.man17) Service Manual ▷ View online

AL-1226  ELECTRICAL SECTION  12 - 8
(3) Reset circuit
This circuit detects ON/OFF of power to control start/stop of each cir-
cuit. The 3.3V voltage of the main PWB is detected by the reset IC to
generate the reset signal.
When the power voltage reaches the specified level, the circuit opera-
tions are started. Before the power voltage falls below the specified
level, the circuit operations are stopped to prevent against malfunc-
tions.
(4) Heater lamp control circuit
a. Outline
The heater lamp control circuit detects the heat roller surface tempera-
ture and converts in into a voltage level. The converted voltage is
inputted to the CPU analog input pin.
The CPU converts the inputted analog voltage into a digital signal level
and compares it with the set value of the simulation to control on/off the
heater lamp according to the level, maintaining the heat roller surface
temperature at a constant level.
The lower the heat roller surface temperature is, the greater the ther-
mistor resistance is, and vise versa.
Therefore, the lower the heat roller surface temperature is, the higher
the thermistor terminal voltage is, and vise versa. The thermistor termi-
nal voltage is inputted to the CPU analog port.
The CPU controls ON/OFF of the heater lamp by this input voltage
level.
[High temperature protect circuit in case of CPU hung up]
For IC120 3pin (reference voltage), +3.3V is divided by the resistor.
The thermistor terminal voltage is inputted to IC120 2pin.
When, the voltage at 2pin becomes lower than the voltage at 3pin
(when the heat roller temperature is about 220 –  230° C), IC120 1pin
becomes HIGH, and the HL signal is lowered to the GND potential
through IC124, stopping generation of the heater lamp ON signal.
(IC120 1pin is normal LOW.)
235 cpudata10
IN/OUT CPU
CPU data bus
236 VCC(AC) 3.3V
Power
237 cpudata9
IN/OUT CPU
CPU data bus
238 cpudata8
IN/OUT CPU
CPU data bus
239 GND(CORE/DC) Power
240 cpudata7
IN/OUT CPU
CPU data bus
241 cpudata6
IN/OUT CPU
CPU data bus
242 cpudata5
IN/OUT CPU
CPU data bus
243 cpudata4
IN/OUT CPU
CPU data bus
244 VCC(CORE/DC) 
3.3V
Power
245 cpudata3
IN/OUT CPU
CPU data bus
246 cpudata2
IN/OUT CPU
CPU data bus
247 cpudata1
IN/OUT CPU
CPU data bus
248 cpudata0
IN/OUT CPU
CPU data bus
249 VCC(AC) 3.3V
Power
250 xcpucs
IN
CPU
CS signal
251 mem_intr
(Not used)
252 GND(AC)
Power
253 arb_intr
OUT
CPU
INTR signal
254 cpusync
OUT
CPU
CPU SYNC signal
255 cpu_ad9
IN
CPU
CPU address bus
256 cpu_ad8
IN
CPU
CPU address bus
PIN 
No.
Signal Name
IN/OUT
Connected 
to
Description
Reset _OU T
(ASIC Reset)
VCC3
VCC3
R114
 
11kF
 
C124
 
0.1u
 
C125
 
22000p
 
R117
 
10kF
 
IC104
M51957BFP
 
NC
8
GND
 
4
VCC
7
NC
 
1
IN
 
2
NC
 
3
Cd
5
OUT
6
R115
 
10kJ
 
      CPU  
 
                P34 
 
              /RES 
ASIC 
12V
VCC3
VCC3
VCC3
12V
VCC3
12V
12V
12V
VCC3
5V
FTH
RTH
THOPEN
RTH_IN
(1-A3)
(4-A3)
(5-B2)
(9-C2)
or KIA393F
or KIA393F
or KIA358F
or KDS226
or KDS226
R156
7.5kF
R159
4.3kF
D101
MA700
R155
1MF
R154
1kF
R158
10kF
R157
1kJ
C197
22000p
C199
0.1u
R169
300J
R170
100J
C198
0.1u
D102
DA204K
1
2
3
D103
DA204K
1
2
3
R171
1.2kF
R173
10kF
R172
10kJ
C200
22000p
+
-
IC120A
NJM2903
3
2
1
8
4
C196
0.1u
+
-
IC120B
NJM2903
5
6
7
8
4
+
-
IC122A
LM358
3
2
1
8
4
CPU 
AN0 
t
1
2
Thermistor 
Heat Roller 
SW5V
(3-
3B) HL
HT EMP
HL
OUT (10-3A)
/HL
IC205
TD62503F
I1
1
O1
16
I2
2
O2
15
I3
3
I4
4
O3
14
I5
5
O4
13
I6
6
O5
12
I7
7
COM
8
O6
11
O7
10
NC
9
R2
7
4
24
0J
R2
8
0
24
0J
Q205
DTA143XKA
OUT
IN
GND
D103
1SS133
A
K
To AC circuit
(Heater lamp
Control)
AL-1226  ELECTRICAL SECTION  12 - 9
[When the heat roller surface temperature is lower than the set
level]
1) Since the thermistor terminal voltage is higher than the set level,
the HL signal from the CPU becomes HIGH.
2) The HL signal is turned to be the HLOUT signal through IC124 pro-
tect circuit, and inputted to the photo triac coupler on the power
PWB.
3) When the internal triac turns on, a pulse is applied to the gate of the
external triac. Consequently a current flow from the power source
through the heater lamp to the triac, lighting the heater lamp.
[When the heat roller surface temperature is higher than the set
level]
1) Since the thermistor terminal voltage becomes lower than the set
value, the HL signal from the CPU becomes LOW.
2) The HL turns LOW, the photo triac coupler on the power PWB turns
OFF, the external triac turns OFF, and the heater lamp turns OFF.
[In case of the thermistor open]
The voltage at IC120 6pin over the voltage at 5pin to drive the output
THOPEN at 7pin to LOW. This is passed to the CPU and the trouble
code "H2" is displayed.
(5) Driver circuit (Solenoid)
a. Outline
Since the load signal from the CPU or the ASIC cannot drive the load
directly, it is passed through the driver IC to drive the load.
b. Operation
The driver circuit forms a Darlington circuit with transistors. Therefore a
large drive current is obtained from a small current (ASIC output cur-
rent). When the driver input voltage (base resistance input) is HIGH
(+3.3V), the transistor turns ON to flow a current in the arrow direction,
operating the load. When the driver is ON, the driver output terminal
voltage is 0V.
(6) Toner supply motor drive circuit
The IC129 is the motor control IC, which generates the pseudo AC
waveform with the pulse signals (TM, TM-) outputted from ASIC, driv-
ing the toner supply motor.
(7) Main motor drive circuit
The main motor is driven by the MMD signal from ASIC. While the
main motor is rotating, the MMD signal is driven to HIGH and passed
through IC125 to the control circuit in the main motor to rotate the main
motor. When the main motor speed reaches the specified rpm, the
MMLD signal is turned LOW and passed through IC115 to the CPU.
LOAD
+24V
ASIC/CPU
OUT PUT
LOAD
24V
PGND
PGND
PGND
(TM)
(TM_)
TMB_O
TMA_O
(4-D3)
(4-D3)
(9-A1)
(9-A1)
R205
47kJ
R204
47kJ
+
C212
10u/35V
R187
1kJ
R188
1kJ
IC129
BA6920FP
Vcc
17
GND
8
Rin
20
Fin
18
OUT1
9
OUT2
5
VM
16
VREF
21
RNF
6
PSAVE
19
NC
1
NC
2
NC
3
NC
4
NC
7
NC
10
NC
11
NC
12
NC
13
NC
14
NC
15
NC
22
NC
23
NC
24
NC
25
FIN
FIN
C213
0.1u/50V
MMLD
 
ASIC
Main Motor
Control
Circuit
( Main Motor)
IC201
TD62503F
 
I1
1
 
O1
 
16
 
I2
2
 
O2
 
15
 
I3
3
 
I4
4
 
O3
 
14
 
I5
5
 
O4
 
13
 
I6
6
 
O5
 
12
 
I7
7
 
COM
8
 
O6
 
11
 
O7
 
10
 
NC
9
MMD
 
MMD
 
/MMD
 
CPU 
AL-1226  ELECTRICAL SECTION  12 - 10
(8) Mirror motor control circuit, Duplex motor control circuit
Stepping motors are employed for the mirror motor, the SPF motor,
and the duplex motor. The driver for IC127 (for mirror motor) is the
bipolar drive L6219DS, and the driver for IC128 (for SPF) is the uni-
polar drive IC MTD1361F. For control, the SPF outputs the drive signal
from the CPU to the IC, and the mirror outputs the drive signal to the IC
with the ASIC. They drive each motor in 1-2 phase excitement or 2-
phase excitement.
Each motor switches the motor current value in each magnification
ratio.
• SPF motor drive circuit
• Mirror motor drive circuit
PGND
PGND
PGND
PGND
PGND
PGND
24VM
5V
PGND
SPMT_2
(SPMT2)
SPMT_0
SPMT_3
SPMT_1
MRPS_1
MRPS_2
MRPS_3
(SPMT0)
(SPMT3)
(SPMT1)
(5-C2)
(5-C2)
(5-C2)
(4-D2)
(4-D2)
(4-D2)
(4-D2)
(9-D1)
(9-D1)
(9-E1)
(9-E1)
¢ U T
R199
300J
C211
2200p
R191
7.5kJ
C214
2200p
R194
7.5kJ
C218
2200p
C227
OPEN
C216
OPEN
C215
OPEN
C232
OPEN
C222
2200p
R198
2.4kJ
R203
2.4kJ
R195
1kJ
R207
1kJ
C220
0.1u
R200
620J
R201
1.2kJ
R202
100J
R196
750J
+
C219
47u/16V
R197
1J
2W
IC128
MTD1361/F
CrA
23
CrB
20
VsA
25
RsA
3
VrefA
24
VrefB
19
RsB
12
VsB
18
In /A
26
In A
27
In /B
17
In B
16
Vmm
22
OUT /A
1
OUT A
4
OUT /B
14
OUT B
11
PG
15
PG
28
D112
OPEN
D113
OPEN
D114
OPEN
D115
OPEN
R206
1J
2W
+
C217
47u/16V
5V
24VM
24V
5V
5V
24VM
PGND
PGND
PGND
PGND
24Vdup
PGND
PGND
PGND
PGND
PGND
PGND
MM_PH_A
OUT_A-
MM_AI0
MM_PH_B
MM_BI0
MM_BI1
MM_AI1
OUT_A+
OUT_B-
MMref0
MMref1
MMref2
OUT_B+
(8-C3)
(8-C3)
(8-C3)
(8-C3)
(2-A3)
(2-A3)
(2-A3)
(2-A3)
(2-A3)
(2-A3)
(5-C1)
(5-C1)
(5-C1)
CP101
ICP-N38
C202
820p
C203
820p
C204
820p
C207
0.1u
C201
820p
C205
0.1u
+
C206
1u/16V
+
C208
47u/35V
D105
OPEN
R180
1.5kJ
R178
0.68J
1W
R182
30kJ
R183
30kJ
R179
1.5kJ
R177
0.68J
1W
R186
510J
R185
1kJ
R184
2kJ
R181
1kJ
IC127
L6219DS
OUT 2A
2
SENSE 2
3
COMP 2
4
OUT 2B
5
GND
6
GND
7
I02
8
I12
9
PHASE 2
10
VREF 2
11
RC 2
12
VSS
13
RC 1
14
VREF 1
15
PHASE 1
16
I11
17
GND
18
GND
19
I01
20
OUT 1B
21
COMP 1
22
SENSE 1
23
VS
24
OUT 1A
1
D106
OPEN
D107
OPEN
D108
OPEN
CP102
ICP-N38
C209
0.1u/50V
C210
0.1u/50V
CP201
0603FA1.5A
CP202
0603FA1.5A
AL-1226  ELECTRICAL SECTION  12 - 11
(9) Operation circuit
a. General
The operation circuit is composed of the key matrix circuit and the dis-
play matrix circuit.
b. Key matrix circuit
Select signals SELIN 1 –  3 are sent from the CPU of the MCU to the
selector in the operation circuit.
The signals detecting OFF/ON of the key are sent to the CPU as KIN 1
–  2.
c. Display circuit
The display is controlled by sending the data signal from the CPU of
the MCU, the clock signals, and the latch signals from the ASIC to the
LED driver in the operation circuit.
The basic circuitry is the same as that of Puma.
(10) I/F circuit
a. General
The I/F circuit is composed of the USB driver and the IEEE1284 driver,
and performs hard interface with the ASIC (MCU PWB).
b. USB circuit
With the USB driver, the differential signals (analog) of USB are con-
verted into digital signal, which are sent to the ASIC. In the reverse
procedure, interface between the ASIC (engine) and the host is per-
formed.
c. IEEE1284 circuit
The IEEE1284 driver is used to perform interface between the ASIC
(engine) and the host.
(11) Carriage unit
a. General
The carriage unit is provided with the CCD PWB, the inverter PWB,
and the lamps. It scans documents and transfers AD-converted image
data to the ASIC.
b. CCD PWB
The CCD on the CCD PWB employs the color image sensor uPD8861
of 5400 pixels x 3 lines, and scans documents in the main scanning
direction in the resolution of 600dpi/US letter size.
Image data scanned by the CCD are inputted to the AFE (AD9826),
and subject to CDS, amplification, and AD-conversion. Then digital
data are outputted to the MCU PWB and to the ASIC, which performs
image process of the digital data.
c. Lamp inverter PWB
The transformer is controlled by the lamp control signal from the MCU
PWB. The transformer output controls lighting of the cool cathode ray
tube.
B. DC power circuit
The DC power circuit directly rectifies the AC power and performs
switching-conversion with the DC/DC converter circuit, and rectifies
and smoothes again to generate a DC voltage. 
The constant voltage control circuit is of +5VEN. +24V and +12V are of
the non-control system by winding from the +5VEN winding.  As shown
in fig (1), +24V, +12V, and +5V are provided with the ON/OFF function
by external signals. +3.3V is outputted from +5VEN to the regulator IC. 
Refer to the block diagram, fig (1). 
fig (1) Block diagram
USB driver
IC401
USB  
connector
 
D -
D+
OE, RCV, VP, VM
Suspend, VMO
VPO
 
 
 
ASIC
Centronics 
connector 
IEEE1284  
driver  
 
IC403  
ASIC
Noise filter
circuit
Rush current
prevention circuit
Rectifying/
smoothing
circuit
Inverter circuit
(Flyback converter system)
Rectifying/
smoothing circuit
(Semiconductor switch)
Rectifying/
smoothing circuit
Rectifying/
smoothing circuit
+12V regulator IC
(with ON/OFF function)
Overcurrent
protection circuit
Control
circuit
Constant-voltage
detection circuit
(Semiconductor switch)
+3.3V
regulator IC
Page of 118
Display

Click on the first or last page to see other AL-1217 (serv.man17) service manuals if exist.