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Model
R-959SLM (serv.man6)
Pages
5 Few pages! See other manuals at the bottom of the first or last page.
Size
226.41 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Touch Control Panel Assembly
File
r-959slm-sm6.pdf
Date

Sharp R-959SLM (serv.man6) Service Manual ▷ View online

R959(SL)M
8 – 5
[14] Procedure N: KEY UNIT TEST
If the display fails to clear when the STOP/CLEAR
pad is depressed, first verify the flat ribbon cable is
marking good contact, verify that the door sensing
switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and
open when the door is open. If the door sensing
switch (stop switch) is good, disconnect the flat rib-
bon cable that connects the key unit to the control
unit and make sure the door sensing switch is
closed (either close the door or short the door sens-
ing switch connecter). Use the Key unit matrix indi-
cated on the control panel schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad marking momentary
contact. If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it is faulty
and must be replaced. If a specific pad does not respond, the above method may be used (after clearing the control unit) to determine if the control
unit or key pad is at fault.
CARRY OUT 4R CHECKS.
[15] Procedure O: RELAY TEST
CARRY OUT 3D CHECKS.
Remove the outer case and check voltage between Pin Nos. 1 and 3 of the 4 pin connector (E) on the control unit with an A.C. voltmeter. The meter
should indicate 230 - 240 volts, if not check oven circuit.
Relay Test
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation, grill operation, convection operation or dual operation.
        DC. voltage indicated ................................... Defective relay.
        DC. voltage not indicated ............................. Check diode which is connected to the relay coil. If diode is good, control unit is defective.
CARRY OUT 4R CHECKS.
[16] Procedure P: PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE
PRINTED WIRING BOARD (PWB) IS OPEN
Problem: POWER ON, indicator does not light up.
CARRY OUT 3D CHECKS.
NOTE: *At the time of these repairs, make a visual inspection of the varistor for burning damage and
examine the transformer with tester for the presence of layer short circuit (check primary coil
resistance).
If any abnormal condition is detected, replace the power unit.
CARRY OUT 4R CHECKS.
RELAY SYMBOL
OPERATIONAL VOLTAGE
CONNECTED COMPONENTS
RY1
APPROX. 18.0V D.C.
Oven lamp / Turntable motor
RY2
APPROX. 18.0V D.C.
High voltage transformer
RY3
APPROX. 24.0V D.C.
Grill (Top) heating element
RY4
APPROX. 24.0V D.C.
Convection heating element
RY5
APPROX. 24.0V D.C.
Fan motor
RY6
APPROX. 24.0V D.C.
Touch control transformer
RY7
APPROX. 24.0V D.C.
Convection motor
RY8
APPROX. 24.0V D.C.
Damper motor
STEPS
OCCURRENCE
CAUSE OR CORRECTION
1
The rated AC voltage is not present between Pin No. 1 and 3 of 
the 4-pin connector (E).
Check supply voltage and oven power cord.
2
The rated AC voltage is present at primary side of low voltage 
transformer.
Low voltage transformer or secondary circuit defective.
Check and replace power unit.
3
Only pattern at “a” is broken.
*Insert jumper wire J1 and solder.
4
Pattern at “a” and “b” are broken.
Replace power unit. (CARRY OUT 3D CHECKS BEFORE REPAIR)
G8
G7
G6
G5
G1
G2
G3
G4
G9
G10
G12
G
11
MINCED
MEAT
10min.
1min.
10sec.
CHICKEN
PORTIONS
COMBI.
ROAST
PORK
AUTO
COOK
(TIME)
AUTO
START
CLOCK
START
AUTO
MINUTE
(WEIGHT)
GRILL
KITCHEN
TIMER
STOP
CLEAR
ROAST
POULTRY
(TIME)
MICRO.
POWER
CONV.
(ºC)
(WEIGHT)
ROAST
BEEF/
LAMB
STEAK/
CHOPS
(J1)
(J2)
9
1
7
C
N-E
CN
-
A
VRS1
a
c
d
b
R959(SL)M
8 – 5
[14] Procedure N: KEY UNIT TEST
If the display fails to clear when the STOP/CLEAR
pad is depressed, first verify the flat ribbon cable is
marking good contact, verify that the door sensing
switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and
open when the door is open. If the door sensing
switch (stop switch) is good, disconnect the flat rib-
bon cable that connects the key unit to the control
unit and make sure the door sensing switch is
closed (either close the door or short the door sens-
ing switch connecter). Use the Key unit matrix indi-
cated on the control panel schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad marking momentary
contact. If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it is faulty
and must be replaced. If a specific pad does not respond, the above method may be used (after clearing the control unit) to determine if the control
unit or key pad is at fault.
CARRY OUT 4R CHECKS.
[15] Procedure O: RELAY TEST
CARRY OUT 3D CHECKS.
Remove the outer case and check voltage between Pin Nos. 1 and 3 of the 4 pin connector (E) on the control unit with an A.C. voltmeter. The meter
should indicate 230 - 240 volts, if not check oven circuit.
Relay Test
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation, grill operation, convection operation or dual operation.
        DC. voltage indicated ................................... Defective relay.
        DC. voltage not indicated ............................. Check diode which is connected to the relay coil. If diode is good, control unit is defective.
CARRY OUT 4R CHECKS.
[16] Procedure P: PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE
PRINTED WIRING BOARD (PWB) IS OPEN
Problem: POWER ON, indicator does not light up.
CARRY OUT 3D CHECKS.
NOTE: *At the time of these repairs, make a visual inspection of the varistor for burning damage and
examine the transformer with tester for the presence of layer short circuit (check primary coil
resistance).
If any abnormal condition is detected, replace the power unit.
CARRY OUT 4R CHECKS.
RELAY SYMBOL
OPERATIONAL VOLTAGE
CONNECTED COMPONENTS
RY1
APPROX. 18.0V D.C.
Oven lamp / Turntable motor
RY2
APPROX. 18.0V D.C.
High voltage transformer
RY3
APPROX. 24.0V D.C.
Grill (Top) heating element
RY4
APPROX. 24.0V D.C.
Convection heating element
RY5
APPROX. 24.0V D.C.
Fan motor
RY6
APPROX. 24.0V D.C.
Touch control transformer
RY7
APPROX. 24.0V D.C.
Convection motor
RY8
APPROX. 24.0V D.C.
Damper motor
STEPS
OCCURRENCE
CAUSE OR CORRECTION
1
The rated AC voltage is not present between Pin No. 1 and 3 of 
the 4-pin connector (E).
Check supply voltage and oven power cord.
2
The rated AC voltage is present at primary side of low voltage 
transformer.
Low voltage transformer or secondary circuit defective.
Check and replace power unit.
3
Only pattern at “a” is broken.
*Insert jumper wire J1 and solder.
4
Pattern at “a” and “b” are broken.
Replace power unit. (CARRY OUT 3D CHECKS BEFORE REPAIR)
G8
G7
G6
G5
G1
G2
G3
G4
G9
G10
G12
G
11
MINCED
MEAT
10min.
1min.
10sec.
CHICKEN
PORTIONS
COMBI.
ROAST
PORK
AUTO
COOK
(TIME)
AUTO
START
CLOCK
START
AUTO
MINUTE
(WEIGHT)
GRILL
KITCHEN
TIMER
STOP
CLEAR
ROAST
POULTRY
(TIME)
MICRO.
POWER
CONV.
(ºC)
(WEIGHT)
ROAST
BEEF/
LAMB
STEAK/
CHOPS
(J1)
(J2)
9
1
7
C
N-E
CN
-
A
VRS1
a
c
d
b
R959(SL)M
8 – 5
[14] Procedure N: KEY UNIT TEST
If the display fails to clear when the STOP/CLEAR
pad is depressed, first verify the flat ribbon cable is
marking good contact, verify that the door sensing
switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and
open when the door is open. If the door sensing
switch (stop switch) is good, disconnect the flat rib-
bon cable that connects the key unit to the control
unit and make sure the door sensing switch is
closed (either close the door or short the door sens-
ing switch connecter). Use the Key unit matrix indi-
cated on the control panel schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad marking momentary
contact. If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it is faulty
and must be replaced. If a specific pad does not respond, the above method may be used (after clearing the control unit) to determine if the control
unit or key pad is at fault.
CARRY OUT 4R CHECKS.
[15] Procedure O: RELAY TEST
CARRY OUT 3D CHECKS.
Remove the outer case and check voltage between Pin Nos. 1 and 3 of the 4 pin connector (E) on the control unit with an A.C. voltmeter. The meter
should indicate 230 - 240 volts, if not check oven circuit.
Relay Test
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation, grill operation, convection operation or dual operation.
        DC. voltage indicated ................................... Defective relay.
        DC. voltage not indicated ............................. Check diode which is connected to the relay coil. If diode is good, control unit is defective.
CARRY OUT 4R CHECKS.
[16] Procedure P: PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE
PRINTED WIRING BOARD (PWB) IS OPEN
Problem: POWER ON, indicator does not light up.
CARRY OUT 3D CHECKS.
NOTE: *At the time of these repairs, make a visual inspection of the varistor for burning damage and
examine the transformer with tester for the presence of layer short circuit (check primary coil
resistance).
If any abnormal condition is detected, replace the power unit.
CARRY OUT 4R CHECKS.
RELAY SYMBOL
OPERATIONAL VOLTAGE
CONNECTED COMPONENTS
RY1
APPROX. 18.0V D.C.
Oven lamp / Turntable motor
RY2
APPROX. 18.0V D.C.
High voltage transformer
RY3
APPROX. 24.0V D.C.
Grill (Top) heating element
RY4
APPROX. 24.0V D.C.
Convection heating element
RY5
APPROX. 24.0V D.C.
Fan motor
RY6
APPROX. 24.0V D.C.
Touch control transformer
RY7
APPROX. 24.0V D.C.
Convection motor
RY8
APPROX. 24.0V D.C.
Damper motor
STEPS
OCCURRENCE
CAUSE OR CORRECTION
1
The rated AC voltage is not present between Pin No. 1 and 3 of 
the 4-pin connector (E).
Check supply voltage and oven power cord.
2
The rated AC voltage is present at primary side of low voltage 
transformer.
Low voltage transformer or secondary circuit defective.
Check and replace power unit.
3
Only pattern at “a” is broken.
*Insert jumper wire J1 and solder.
4
Pattern at “a” and “b” are broken.
Replace power unit. (CARRY OUT 3D CHECKS BEFORE REPAIR)
G8
G7
G6
G5
G1
G2
G3
G4
G9
G10
G12
G
11
MINCED
MEAT
10min.
1min.
10sec.
CHICKEN
PORTIONS
COMBI.
ROAST
PORK
AUTO
COOK
(TIME)
AUTO
START
CLOCK
START
AUTO
MINUTE
(WEIGHT)
GRILL
KITCHEN
TIMER
STOP
CLEAR
ROAST
POULTRY
(TIME)
MICRO.
POWER
CONV.
(ºC)
(WEIGHT)
ROAST
BEEF/
LAMB
STEAK/
CHOPS
(J1)
(J2)
9
1
7
C
N-E
CN
-
A
VRS1
a
c
d
b
R959(SL)M
8 – 5
[14] Procedure N: KEY UNIT TEST
If the display fails to clear when the STOP/CLEAR
pad is depressed, first verify the flat ribbon cable is
marking good contact, verify that the door sensing
switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and
open when the door is open. If the door sensing
switch (stop switch) is good, disconnect the flat rib-
bon cable that connects the key unit to the control
unit and make sure the door sensing switch is
closed (either close the door or short the door sens-
ing switch connecter). Use the Key unit matrix indi-
cated on the control panel schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad marking momentary
contact. If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it is faulty
and must be replaced. If a specific pad does not respond, the above method may be used (after clearing the control unit) to determine if the control
unit or key pad is at fault.
CARRY OUT 4R CHECKS.
[15] Procedure O: RELAY TEST
CARRY OUT 3D CHECKS.
Remove the outer case and check voltage between Pin Nos. 1 and 3 of the 4 pin connector (E) on the control unit with an A.C. voltmeter. The meter
should indicate 230 - 240 volts, if not check oven circuit.
Relay Test
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation, grill operation, convection operation or dual operation.
        DC. voltage indicated ................................... Defective relay.
        DC. voltage not indicated ............................. Check diode which is connected to the relay coil. If diode is good, control unit is defective.
CARRY OUT 4R CHECKS.
[16] Procedure P: PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE
PRINTED WIRING BOARD (PWB) IS OPEN
Problem: POWER ON, indicator does not light up.
CARRY OUT 3D CHECKS.
NOTE: *At the time of these repairs, make a visual inspection of the varistor for burning damage and
examine the transformer with tester for the presence of layer short circuit (check primary coil
resistance).
If any abnormal condition is detected, replace the power unit.
CARRY OUT 4R CHECKS.
RELAY SYMBOL
OPERATIONAL VOLTAGE
CONNECTED COMPONENTS
RY1
APPROX. 18.0V D.C.
Oven lamp / Turntable motor
RY2
APPROX. 18.0V D.C.
High voltage transformer
RY3
APPROX. 24.0V D.C.
Grill (Top) heating element
RY4
APPROX. 24.0V D.C.
Convection heating element
RY5
APPROX. 24.0V D.C.
Fan motor
RY6
APPROX. 24.0V D.C.
Touch control transformer
RY7
APPROX. 24.0V D.C.
Convection motor
RY8
APPROX. 24.0V D.C.
Damper motor
STEPS
OCCURRENCE
CAUSE OR CORRECTION
1
The rated AC voltage is not present between Pin No. 1 and 3 of 
the 4-pin connector (E).
Check supply voltage and oven power cord.
2
The rated AC voltage is present at primary side of low voltage 
transformer.
Low voltage transformer or secondary circuit defective.
Check and replace power unit.
3
Only pattern at “a” is broken.
*Insert jumper wire J1 and solder.
4
Pattern at “a” and “b” are broken.
Replace power unit. (CARRY OUT 3D CHECKS BEFORE REPAIR)
G8
G7
G6
G5
G1
G2
G3
G4
G9
G10
G12
G
11
MINCED
MEAT
10min.
1min.
10sec.
CHICKEN
PORTIONS
COMBI.
ROAST
PORK
AUTO
COOK
(TIME)
AUTO
START
CLOCK
START
AUTO
MINUTE
(WEIGHT)
GRILL
KITCHEN
TIMER
STOP
CLEAR
ROAST
POULTRY
(TIME)
MICRO.
POWER
CONV.
(ºC)
(WEIGHT)
ROAST
BEEF/
LAMB
STEAK/
CHOPS
(J1)
(J2)
9
1
7
C
N-E
CN
-
A
VRS1
a
c
d
b
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Sharp R-959SLM (serv.man6) Service Manual ▷ Download