Sharp R-291KM Service Manual ▷ View online
[3] SERVICING FOR TOUCH CONTROL PANEL
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the circuits.
When handling these parts, the following precautions should
be strictly followed. CMOS LSI have extremely high impedance
at its input and output terminals. For this reason, it is easily in -
fluenced by the surrounding high voltage power source, static
electricity charge in clothes, etc., and sometimes it is not fully
protected by the built-in protection circuit.
When handling these parts, the following precautions should
be strictly followed. CMOS LSI have extremely high impedance
at its input and output terminals. For this reason, it is easily in -
fluenced by the surrounding high voltage power source, static
electricity charge in clothes, etc., and sometimes it is not fully
protected by the built-in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them in
aluminium foil. Also wrap PW boards containing them in alu -
minium foil.
minium foil.
2) When soldering, ground the technician as shown in the fig -
ure and use grounded soldering iron and work table.
approx. 1M ohm
2. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the touch
control panel of the microwave oven and the precautions you
must take when doing so. To perform the servicing, power to the
touch control panel is available either from the power line of the
oven itself or from an external power source.
control panel of the microwave oven and the precautions you
must take when doing so. To perform the servicing, power to the
touch control panel is available either from the power line of the
oven itself or from an external power source.
1) Servicing the touch control panel with power supply of the oven:
CAUTION: THE HIGH VOLTAGE TRANSFORMER OF THE MI -
CROWAVE OVEN IS STILL LIVE DURING SERVIC -
ING AND PRESENTS A HAZARD.
ING AND PRESENTS A HAZARD.
Therefore, before checking the performance of the touch
control panel,
(1) Disconnect the power supply cord and then remove
outer case.
(2) Open the door and block it open.
Discharge high voltage capacitor.
(3) Disconnect the leads to the primary of the power transformer.
(4) Ensure that these leads remain isolated from other com -
ponents and oven chassis by using insulation tape.
After that procedure, re-connect the power supply cord.
(1) After checking the performance of the touch control
panel,
(2) Disconnect the power supply cord.
Open the door and block it open.
(3) Re-connect the leads to the primary of the power transformer.
(4) Re-install the outer case (cabinet).
(5) Re-connect the power supply cord after the outer case
is installed.
(6) Run the oven and check all functions.
a) On some models, the power supply cord between
the touch control panel and the oven itself is so short
that the two can't be separated. For those models,
check and repair all the controls (sensor-related ones
included) of the touch control panel while keeping it
connected to the oven.
that the two can't be separated. For those models,
check and repair all the controls (sensor-related ones
included) of the touch control panel while keeping it
connected to the oven.
b) On some models, the power supply cord between the
touch control panel and the oven proper is so long
enough that they may be separated from each other.
For those models, therefore, it is possible to check
and repair the controls of the touch control panel while
keeping it apart from the oven proper; in this case you
must short both ends of the door sensing switch (on
PWB) of the touch control panel with a jumper, which
brings about an operational state that is equivalent to
the oven door being closed. As for the sensor-related
controls of the touch control panel, checking them is
possible if the dummy resistor(s) with resistance equal
to that of the controls are used.
enough that they may be separated from each other.
For those models, therefore, it is possible to check
and repair the controls of the touch control panel while
keeping it apart from the oven proper; in this case you
must short both ends of the door sensing switch (on
PWB) of the touch control panel with a jumper, which
brings about an operational state that is equivalent to
the oven door being closed. As for the sensor-related
controls of the touch control panel, checking them is
possible if the dummy resistor(s) with resistance equal
to that of the controls are used.
2) Servicing the touch control panel with power supply from an
external power source:
Disconnect the touch control panel completely from the
oven proper, and short both ends of the door sensing switch
(on PWB) of the touch control panel, which brings about
an operational state that is equivalent to the oven door be-
ing closed. Connect an external power source to the power
input terminal of the touch control panel, then it is possible
to check and repair the controls of the touch control panel;
it is also possible to check the sensor-related controls of the
touch control panel by using the dummy resistor(s).
(on PWB) of the touch control panel, which brings about
an operational state that is equivalent to the oven door be-
ing closed. Connect an external power source to the power
input terminal of the touch control panel, then it is possible
to check and repair the controls of the touch control panel;
it is also possible to check the sensor-related controls of the
touch control panel by using the dummy resistor(s).
3. Servicing Tools
Tools required to service the touch control panel assembly.
1) Soldering iron: 60W
(It is recommended to use a soldering iron with a grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC - 10MHz
type or more advanced model.
3) Others: Hand tools
4. Other Precautions
1) Before turning on the power source of the control unit, re-
move the aluminium foil applied for preventing static elec -
tricity.
tricity.
2) Connect the connector of the key unit to the control unit be -
ing sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal
voltage due to static electricity etc. is not applied to the input
or output terminals.
or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
making sure that all connections are tight.
5) Be sure to use specified components where high precision
is required.
R-291(K)M
9 - 2
R-291(K)M
10 – 1
R218L(W)
CHAPTER 10.
COMPONENT REPLACEMENT AND ADJUSTMENT PROCE-
DURE
[1] BEFORE OPERATING
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result in severe, possibly fatal,
electric shock.
electric shock.
(Example)
WARNING:
Avoid possible exposure to microwave energy. Please follow the instructions below before operating
the oven.
the oven.
1) Disconnect the power supply cord.
oven door is unlatched. (Hold the door in a closed position with one
hand, then push the door open button with the other, this causes
the latch leads to rise, it is then possible to hear a “click” as the
door switches operate.)
hand, then push the door open button with the other, this causes
the latch leads to rise, it is then possible to hear a “click” as the
door switches operate.)
3) Visually check the door and cavity face plate for damage (dents,
cracks, signs of arcing etc.).
Carry out any remedial work that is necessary before operating the
oven.
oven.
Do not operate the oven if any of the following conditions exist;
2) Door hinge, support or latch hook is damaged.
3) The door gasket or seal is damaged.
4) The door is bent or warped.
5) There are defective parts in the door interlock system.
6) There are defective parts in the microwave generating and trans-
mission assembly.
7) There is visible damage to the oven.
Do not operate the oven:
1) Without the RF gasket (Magnetron).
2) If the wave guide or oven cavity are not intact.
3) If the door is not closed.
To prevent an electric shock, take the following manners.
1. Before wiring,
1) Disconnect the power supply cord.
2) Open the door and block it open.
3) Discharge the high voltage capacitor and wait for 60 seconds.
2. Don't let the wire leads touch to the following parts;
1) High voltage parts:
Magnetron, High voltage transformer, High voltage capacitor,
y.
2) Hot parts:
Oven lamp, Magnetron, High voltage transformer and Oven
cavity.
cavity.
3) Sharp edge:
plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Turntable motor and Switch.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector certainly until its pin is locked and
are pulled.
5. To prevent an error function, connect the wire leads correctly, refer-
ring to the Pictorial Diagram.
Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS’, when carrying out any of the following removal proce-
dures:
dures:
[2] OUTER CASE REMOVAL
To remove the outer case, procedure as follows.
1. Disconnect the oven from power supply.
2. Open the oven door and wedge it open.
3. Remove the two (2) screws from right side of the outer case cabi-
net.
om rear and along the side edge of
case.
5. Slide the entire case back about 3cm to free it from retaining clips
on the cavity face plate.
6. Lift the entire case from the oven.
7. Discharge the H.V. capacitor before carrying out any further work.
8. Do not operate the oven with the outer case removed.
NOTE: Step 1, 2 and 7 form the basis of the 3D checks.
CAUTION: DISCONNECT OVEN FROM POWER SUPPLY BEFORE
REMOVING OUTER CASE.
WARNING AGAINST HIGH VOLTAGE:
WARNING FOR WIRING
REMEMBER TO CHECK 3D
1) Disconnect the supply. 3)Discharge high voltage capacitor.
2)Door opened, and wedged open.
CARRY OUT 3D CHECKS.
Disconnect the wire leads (main wire harness and H.V. fuse)
from high voltage transformer.
from high voltage transformer.
from the magnetron.
Disconnect the filament lead of the high voltage transformer
from high voltage capacitor.
from high voltage capacitor.
1.
2.
3.
4.
Remove the two (2) screws holding the transformer to bottom
plate from below.
plate from below.
Remove the two (2) screws holding the transformer to bottom
plate from above.
plate from above.
Remove the transformer.
5.
6.
7.
[3] HIGH VOLTAGE TRANSFORMER REMOVAL
Disconnect the H.V. fuse from the high voltage capacitor.
should be free.
CAUTION: WHEN REPLACING HIGH VOLTAGE RECTIFIER
ASSEMBLY, ENSURE THAT THE CATHODE
(EARTH) CONNECTION IS SECURELY FIXED TO
THE CAPACITOR HOLDER WITH AN EARTHING
SCREW.
(EARTH) CONNECTION IS SECURELY FIXED TO
THE CAPACITOR HOLDER WITH AN EARTHING
SCREW.
CAUTION: DO NOT REPLACE ONLY HIGH VOLTAGE RECTIFIER.
WHEN REPLACING IT, REPLACE HIGH VOLTAGE
RECTIFIER ASSEMBLY.
RECTIFIER ASSEMBLY.
8.
9.
[4] HIGH VOLTAGE RECTIFIER ASSEMBLY, HIGH VOLTAGE FUSE AND HIGH VOLTAGE
CAPACITOR REMOVAL
To remove the components, proceed as follows.
CARRY OUT 3D CHECKS.
Disconnect the H.V. fuse from the high voltage transformer.
Disconnect the H.V. wire of the H.V. rectifier assembly from
the magnetron.
the magnetron.
Disconnect the filament lead of the high voltage transformer
from the H.V. capacitor.
from the H.V. capacitor.
Remove one (1) screw holding capacitor holder to the oven
cavity back plate.
cavity back plate.
Remove one (1) screw holding earth side terminal of high
voltage rectifier assembly, and remove capacitor holder.
voltage rectifier assembly, and remove capacitor holder.
Disconnect all the leads and terminals of high voltage rectifier
assembly from high voltage capacitor.
assembly from high voltage capacitor.
1.
2.
3.
4.
5.
6.
7.
[5] MAGNETRON REMOVAL
1. REMOVAL
CARRY OUT 3D CHECKS.
Disconnect the wire leads from the magnetron.
Remove the two (2) screws holding the air duct to the oven
cavity.
cavity.
Release the air duct from the oven cavity.
Carefully remove the four (4) screws holding the magnetron
to the waveguide flange.
to the waveguide flange.
Lift up magnetron with care so that the magnetron antenna
is not hit by any metal object around antenna.
is not hit by any metal object around antenna.
Now, the magnetron is free.
1.
2.
3.
4.
5.
6.
7.
2. REINSTALLATION
four (4) screws.
Reinstall the air duct to the oven cavity with the two (2)
screws.
screws.
Reconnect the wire leads to the magnetron. Refer to "PICTORIAL
DIAGRAM".
DIAGRAM".
Reinstall the outer case and check that the oven is operating
properly.
properly.
CAUTION: WHEN REPLACING THE MAGNETRON, BE SURE
THE R. F. GASKET IS IN PLACE AND THE MAGNETRON
MOUNTING SCREWS ARE TIGHTENED SECURELY.
MOUNTING SCREWS ARE TIGHTENED SECURELY.
1.
2.
3.
4.
[6] POSITIVE LOCK CONNECTOR (NO-CASE TYPE) REMOVAL
CARRY OUT 3D CHECKS.
Push the lever of positive lock
®
connector.
Pull down on the positive lock
®
connector.
CAUTION: WHEN CONNECTING THE POSITIVE LOCK
®
CONNECTORS TO THE TERMINALS, CONNECT
THE POSITIVE LOCK
THE POSITIVE LOCK
®
SO THAT THE LEVER FACES YOU.
1.
2.
3.
Figure C-1. Positive lock connector
[7] TURNTABLE MOTOR REMOVAL
1. REMOVAL
Disconnect the power supply cord.
Remove turntable and turntable support from oven cavity.
1.
2.
Lay the oven on it's backside. Remove the turntable motor
3.
Terminal
Push
Pull down
1
2
Lever
Positive lock
®
connector
R-291(K)M
10 - 2
Gap
Rotor
Bracket
Stator
Groove joint pliers
Coil
Shaft
Axis
Stator
Rotor
These are the positions
that should be pinched
with pliers.
Shaft
Table
Center of
bracket
Rear View
Side View
turntable motor cover.
Disconnect wire leads from turntable motor. (See "Positive
lock connector removal")
lock connector removal")
Remove one (1) screw holding turntable motor to oven cavity.
Remove the TTM packing from the turntable motor.
Now, the turntable motor is free.
2. REINSTALL
Re-install the TTM packing to the turntable motor.
Re-install the turntable motor with the TTM packing with the
single (1) screw to the oven cavity bottom plate.
single (1) screw to the oven cavity bottom plate.
4.
5.
6.
7.
8.
1.
2.
Re-connect the wire leads to the turntable motor.
Insert the tab of the turntable motor cover into the hole of
the bottom plate.
the bottom plate.
Re-install the turntable motor cover to the bottom plate with
one (1) screw.
one (1) screw.
TTM packing
Turntable motor
Figure C-2. TTM packing Installation
3.
4.
5.
[8] COOLING FAN MOTOR REMOVAL
1. REMOVAL
CARRY OUT 3D CHECKS.
Disconnect the wire leads from the fan motor.
Remove the two (2) screws holding the fan motor to the
oven cavity back plate.
oven cavity back plate.
Remove the fan blade from the fan motor shaft according to
the following procedure.
the following procedure.
Hold the edge of the rotor of the fan motor by using a pair of
groove joint pliers.
groove joint pliers.
CAUTION: MAKE SURE THAT ANY PIECES DO NOT ENTER
THE GAP BETWEEN THE ROTOR AND THE STA -
TOR OF THE FAN MOTOR. BECAUSE THE RO -
TOR IS EASY TO BE SHAVEN BY PLIERS AND
METAL PIECES MAY BE PRODUCED.
TOR OF THE FAN MOTOR. BECAUSE THE RO -
TOR IS EASY TO BE SHAVEN BY PLIERS AND
METAL PIECES MAY BE PRODUCED.
DO NOT TOUCH THE PLIERS TO THE COIL OF
THE FAN MOTOR BECAUSE THE COIL MAY BE
CUT OR INJURED.
THE FAN MOTOR BECAUSE THE COIL MAY BE
CUT OR INJURED.
DO NOT DISFIGURE THE BRACKET BY TOUCH -
ING WITH THE PLIERS.
ING WITH THE PLIERS.
Remove the fan blade from the shaft of the fan motor by
pulling and rotating the fan blade with your hand.
pulling and rotating the fan blade with your hand.
Now, the fan blade will be free.
1.
2.
3.
4.
5.
6.
7.
CAUTION: DO NOT RE-USE THE REMOVED FAN BLADE BECAUSE
THE HOLE (FOR SHAFT) MAY BE LARGER THAN NORMAL.
Now, the fan motor is free.
2. INSTALLATION
Install the fan blade to the fan motor shaft according to the
following procedure.
following procedure.
Hold the centre of the bracket which supports the shaft of
the fan motor on the flat table.
the fan motor on the flat table.
Apply the screw lock tight into the hole (for shaft) of the fan
blade.
blade.
Install the fan blade to the shaft of fan motor by pushing the
fan blade with a small, light weight, ball peen hammer or
rubber mallet.
fan blade with a small, light weight, ball peen hammer or
rubber mallet.
CAUTION: DO NOT HIT THE FAN BLADE STRONGLY WHEN
INSTALLED BECAUSE THE BRACKET MAY BE
TRANSFORMED.
TRANSFORMED.
MAKE SURE THAT THE FAN BLADE ROTATES
SMOOTH AFTER INSTALLED.
SMOOTH AFTER INSTALLED.
MAKE SURE THAT THE AXIS OF THE SHAFT IS
NOT SLANTED.
NOT SLANTED.
Install the fan motor assembly to the oven cavity back plate
with two (2) screws.
with two (2) screws.
Connect the wire leads to the magnetron and fan motor, re -
ferring to the pictorial diagram.
ferring to the pictorial diagram.
8.
1.
2.
3.
4.
5.
6.
[9] POWER SUPPLY CORD REPLACEMENT
1. REMOVAL
CARRY OUT 3D CHECKS.
Remove the single (1) screw holding the green/yellow wire
to the oven cavity back plate.
to the oven cavity back plate.
Disconnect the leads of the power supply cord from the
noise filter, referring to the Figure C-3(a).
noise filter, referring to the Figure C-3(a).
1.
2.
3.
Release the moulding cord stopper of the power supply cord
from the square hole of the oven cavity back plate, referring
to the Figure C-3 (b).
from the square hole of the oven cavity back plate, referring
to the Figure C-3 (b).
Now, the power supply cord is free.
4.
5.
R-291(K)M
10 - 3
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