Sharp R-291KM Service Manual ▷ View online
CHAPTER 1. BEFORE SERVICING
CHAPTER 2. WARNING TO SERVICE PERSONNEL
CHAPTER 3. PRODUCT SPECIFICATIONS
CHAPTER 4. APPEARANCE VIEW
CHAPTER 5. OPERATION SEQUENCE
CHAPTER 6. FUNCTION OF IMPORTANT COMPO-
NENTS
CHAPTER 7. TROUBLESHOOTING GUIDE
CHAPTER 8. TEST PROCEDURES
CHAPTER 9. TOUCH CONTROL PANEL ASSEMBLY
CHAPTER 10. COMPONENT REPLACEMENT AND
ADJUSTMENT PROCEDURE
CHAPTER 11. MICROWAVE MEASUREMENT
CHAPTER 12. CIRCUIT DIAGRAMS
Parts List
SERVICE MANUAL
R-291(K)M
CONTENTS
SHARP CORPORATION
SX402R291PKW
MICROWAVE OVEN
R-291(K)M
MODELS
In the interest of user-safety the oven should be restored to its
original condition and only parts identical to tho
should be used.
original condition and only parts identical to tho
should be used.
CONTENTS
CHAPTER 1. BEFORE SERVICING
[1] GENERAL IMPORTANT INFORMATION................1-1
[2] CAUTION MICROWAVE RADIATION .....................1-1
[3] WARNING .....................................................................1-1
[1] GENERAL IMPORTANT INFORMATION................1-1
[2] CAUTION MICROWAVE RADIATION .....................1-1
[3] WARNING .....................................................................1-1
CHAPTER 2. WARNING TO SERVICE PERSONNEL
CHAPTER 3. PRODUCT SPECIFICATIONS
CHAPTER 4. APPEARANCE VIEW
[1] OVEN ..............................................................................4-1
[2] TOUCH CONTROL PANEL.........................................4-1
[1] OVEN ..............................................................................4-1
[2] TOUCH CONTROL PANEL.........................................4-1
CHAPTER 5. OPERATION SEQUENCE
[1] OFF
[1] OFF
CONDITION .........................................................5-1
[2] MICROWAVE
COOKING
CONDITION ...................5-1
[3] SENSOR COOKING CONDITION..............................5-2
CHAPTER 6. FUNCTION OF IMPORTANT COMPO-
NENTS
[1] DOOR OPEN MECHANISM.....................................6-1
[2] DOOR SENSING SWITCH AND SECONDARY
INTERLOCK SWITCH.....................................................6-1
[3] MONITOR
NENTS
[1] DOOR OPEN MECHANISM.....................................6-1
[2] DOOR SENSING SWITCH AND SECONDARY
INTERLOCK SWITCH.....................................................6-1
[3] MONITOR
SWITCH
.....................................................6-1
[4] FUSE
T6.3A .................................................................6-1
[5] HIGH
VOLTAGE
FUSE
.................................................6-1
[6] TEMPERATURE FUSE 150C (OVEN) .......................6-1
[7] TURNTABLE
[7] TURNTABLE
MOTOR ................................................6-1
[8] FAN
MOTOR .................................................................6-1
[9] HUMIDITY
SENSOR......................................................6-1
[10] NOISE FILTER ................................................................6-1
CHAPTER 7. TROUBLESHOOTING GUIDE
[1] FOREWORD ..................................................................7-1
[2] CHART ............................................................................7-1
[1] FOREWORD ..................................................................7-1
[2] CHART ............................................................................7-1
CHAPTER 8. TEST PROCEDURES
[1] Procedure A: MAGNETRON (MG) TEST...............8-1
[2] Procedure B: HIGH VOLTAGE TRANS-
[1] Procedure A: MAGNETRON (MG) TEST...............8-1
[2] Procedure B: HIGH VOLTAGE TRANS-
FORMER TEST ..............................................................8-2
[3] Procedure C: HIGH VOLTAGE RECTIFI-
ER TEST ..........................................................................8-2
[4] Procedure D: HIGH VOLTAGE CAPACI-
TOR TEST .......................................................................8-2
[5] Procedure E: SWITCH TEST .....................................8-2
[6] Procedure F: TEMPERATURE FUSE
[6] Procedure F: TEMPERATURE FUSE
TEST ...............................................................................8-3
[7] Procedure G: MOTOR WINDING TEST.................8-3
[8] Procedure H: FUSE T6.3A ........................................8-3
[9] Procedure I: HIGH VOLTAGE FUSE TEST ..............8-3
[10] Procedure J: TOUCH CONTROL PANEL
ASSEMBLY TEST...........................................................8-4
[11] Procedure K: KEY UNIT (MEMBRANE SWITCH)
TEST..................................................................................8-4
[12] Procedure L: RELAY TEST..........................................8-5
[8] Procedure H: FUSE T6.3A ........................................8-3
[9] Procedure I: HIGH VOLTAGE FUSE TEST ..............8-3
[10] Procedure J: TOUCH CONTROL PANEL
ASSEMBLY TEST...........................................................8-4
[11] Procedure K: KEY UNIT (MEMBRANE SWITCH)
TEST..................................................................................8-4
[12] Procedure L: RELAY TEST..........................................8-5
[13] Procedure M: PROCEDURES TO BE TAKEN
WHEN THE THERMAL FUSE IN LOW VOLTAGE
TRANSFORMER ON THE PRINTED WIRING
BOARD (PWB) IS OPEN...............................................8-5
WHEN THE THERMAL FUSE IN LOW VOLTAGE
TRANSFORMER ON THE PRINTED WIRING
BOARD (PWB) IS OPEN...............................................8-5
[1] OUTLINE OF TOUCH CONTROL PANEL..................9-1
[2] PRECAUTIONS FOR USING LEAD-FREE SOLDER.9-1
[3] SERVICE FOR TOUCH CONTROL PANEL..........................9-2
[2] PRECAUTIONS FOR USING LEAD-FREE SOLDER.9-1
[3] SERVICE FOR TOUCH CONTROL PANEL..........................9-2
CHAPTER 10. COMPONENT REPLACEMENT AND
CHAPTER 9.TOUCH CONTROL PANEL ASSEMBLY
ADJUSTMENT PROCEDURE
[1] BEFORE
[1] BEFORE
OPERATING ................................................... 10-1
[2] OUTER CASE REMOVAL ............................................. 10-1
[3] HIGH
[3] HIGH
VOLTAGE
TRANSFORMER
RE-
MOVAL ........................................................................... 10-2
[4]
HIGH VOLTAGE RECTIFIER ASSEMBLY,
HIGH VOLTAGE FUSE AND HIGH VOLT-
AGE CAPACITOR REMOVAL .................................... 10-2
AGE CAPACITOR REMOVAL .................................... 10-2
[5] MAGNETRON
REMOVAL .......................................... 10-2
[6] POSITIVE LOCK CONNECTOR (NO-
CASE TYPE) REMOVAL ...............................................10-2
[7] TURNTABLE
MOTOR
REMOVAL ................................10-3
[8] COOLING
FAN
MOTOR
REMOVAL...........................10-3
[9] POWER SUPPLY CORD REPLACE-
MENT.................................................................................10-4
[10] CONTROL PANEL ASSEMBLY REMOV-
AL .....................................................................................10-4
[11] GRAPHIC SHEET AND MEMBRANCE SWITCH
REPLACEMENT...............................................................10-4
[12] DOOR SWITCH, SECONDARY INTERLOCK
SWITCH AND MOTOR SWITCH REMOVAL............10-5
[13] DOOR SWITCH, SECONDARY INTERLOCK
SWITCH AND MOTOR SWITCH ADJUSTMENT.....10-5
[14] DOOR REPLACEMENT..................................................10-5
REPLACEMENT...............................................................10-4
[12] DOOR SWITCH, SECONDARY INTERLOCK
SWITCH AND MOTOR SWITCH REMOVAL............10-5
[13] DOOR SWITCH, SECONDARY INTERLOCK
SWITCH AND MOTOR SWITCH ADJUSTMENT.....10-5
[14] DOOR REPLACEMENT..................................................10-5
CHAPTER 11. MICROWAVE MEASUREMENT
CHAPTER 12. CIRCUIT DIAGRAMS
[1] Oven
[1] Oven
Schematic ........................................................ 12-1
[2] Pictorial
Diagram
(Figure
S-1)
[3] Control unit circuit (Figure S-2)............................ 12-3
[4] Control unit circuit (Figure S-3)............................ 12-4
[5] Printed Wiring Board (Figure S-4)........................ 12-5
[4] Control unit circuit (Figure S-3)............................ 12-4
[5] Printed Wiring Board (Figure S-4)........................ 12-5
.............................. 12-2
Parts List
R-291(K)M
R-291(K)M
1 – 1
R218L(W)
CHAPTER 1.
BEFORE SERVICING
[1] GENERAL IMPORTANT INFORMATION
This Manual has been prepared to provide Sharp Corp. Service engineers with Operation and Service Information.
isfactory customer ser-
vice.
[2] CAUTION MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR OR OTHER PARTS CON-
DUCTING MICROWAVE ENERGY.
DUCTING MICROWAVE ENERGY.
Service engineers should not be exposed to the microwave energy which may radiate from the magnetron or other
microwave generating devices if it is improperly used or connected. All input and output microwave connections,
microwave generating devices if it is improperly used or connected. All input and output microwave connections,
ts must be secured. Never operate the device without a microwave energy absorbing
load attached. Never look into an open wave guide or antenna while the device is energized.
[3] WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service engineers.
All the parts marked "
" on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to potentials above 250V.
All the parts marked "*" on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.
loosened or removed.
WARNING: THIS APPLIANCE MUST BE EARTHED
IMPORTANT
THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
GREEN-AND-YELLOW --------------EARTH
BLUE -----------------------------------NEUTRAL
BROWN ---------------------------------------LINE
R-291(K)M
2 – 1
R218L(W)
CHAPTER 2.
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with any part of the high voltage circuit will result in
ltage harness.
REMEMBER TO CHECK 3D
1) Disconnect the supply.
2) Door opened, and wedged open.
3) Discharge the high voltage capacitor.
WARNING: AGAINST THE CHARGE OF THE HIGH-VOLTAGE
CAPACITOR
The high-voltage capacitor remains charged about 60 sec-
onds and then short-circuit the connection of the high-
voltage capacitor (that is, of the connecting lead of the
voltage capacitor (that is, of the connecting lead of the
an insulated screwdriver.
out
with the supply disconnected. It may, in some cases, be necessary to
connect the supply after the outer case has been removed, in this
event carry out 3D checks and then disconnect the leads to the pri-
mary of the power transformer. Ensure that these leads remain iso-
lated from other components and the oven chassis. (Use insulation
tape if necessary.) When the testing is completed, carry out 3D checks
and reconnect the leads to the primary of the power transformer.
connect the supply after the outer case has been removed, in this
event carry out 3D checks and then disconnect the leads to the pri-
mary of the power transformer. Ensure that these leads remain iso-
lated from other components and the oven chassis. (Use insulation
tape if necessary.) When the testing is completed, carry out 3D checks
and reconnect the leads to the primary of the power transformer.
REMEMBER TO CHECK 4R
1) Reconnect all leads removed from components during testing.
2) Replace the outer case (cabinet).
3) Reconnect the supply.
4) Run the oven. Check all functions.
Microwave ovens should not be run empty. To test for the presence of
microwave energy within a cavity, place a cup of cold water on the
oven turntable, close the door and set the power level to HIGH
(100%). And set the microwave timer for two (2) minutes. When the
two minutes has elapsed (timer at zero) carefully check that the water
is now hot. If the water remains cold, carry out 3D checks and re-
examine the connections to the component being tested.
microwave energy within a cavity, place a cup of cold water on the
oven turntable, close the door and set the power level to HIGH
(100%). And set the microwave timer for two (2) minutes. When the
two minutes has elapsed (timer at zero) carefully check that the water
is now hot. If the water remains cold, carry out 3D checks and re-
examine the connections to the component being tested.
When all service work is completed and the oven is fully assembled, the microwave power output should be checked and microwave leakage test
should be carried out.
should be carried out.