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Model
R-24STM (serv.man6)
Pages
32
Size
859.48 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Complete
File
r-24stm-sm6.pdf
Date

Sharp R-24STM (serv.man6) Service Manual ▷ View online

R-24STM - 5
APPEARANCE VIEW
 OVEN
1. Place the roller stay on the floor of
the oven cavity, engaging shaft into
turntable motor shaft.
2. Then place the turntable on roller
stay.
Turntable
Seal packing
 CONTROL PANEL
Roller stay
1
Digital Display
2
Indicators
The appropriate indicator will flash or light up,
just above each symbol according to the
instruction.  When an indicator is flashing, press
the suitable button (having the same symbol)
or do the necessary operation
Stir
Turn over
Weight
Portion Indicator
Microwave power level
Cooking in progress indicator
1.
DIGITAL DISPLAY
2.
EXPRESS COOK button
3.
EXPRESS DEFROST button
4.
START/AUTO MINUTE button
5
STOP/CLEAR button
6
TIME/WEIGHT button
7
POWER LEVEL button
KG
1
2
3
4
5
6
7
1
Door
2
Door hinges
3
Oven lamp
4
Waveguide cover
5
Control panel
6
Coupling
7
Door lock openings
8
Oven cavity
9
Door seals and sealing surfaces
10 Safety door latches
11 Ventilation openings
12 Outer cabinet
13 Rear plate
14 Power supply cord
10
11
12
13
14
7
8
R-24STM - 6
NOTE: The ON/OFF time ratio does not exactly correspond
to the percentage of microwave power, because
approx. 3 seconds are needed for heating up the
magnetron filament.
Function sequence Figure 0-2 on page 21
14 sec. OFF
8 sec. OFF
32 sec. ON
24 sec. ON
MEDIUM HIGH
HIGH
MEDIUM
MEDIUM LOW
LOW
18 sec. ON
6 sec. ON
12 sec. ON
26 sec. OFF
20 sec. OFF
Approx. 10% = 80 Watts
Approx. 30% = 240 Watts
Approx. 50% = 400 Watts
6. MONITOR SWITCH CIRCUIT
The monitor switch (SW2) is mechanically controlled by
oven door, and monitors the operation of the monitored
latch switch (SW1)
6-1
When the oven door is opened during or after the cycle
of a cooking program, the monitored latch switch
(SW1) and stop switch (SW3)must open its contacts
first. After that the contacts (COM - NC) of the monitor
switch (SW2) can be closed.
6-2
When the oven door is closed, the contacts
(COM - NC) of the monitor switch (SW2) must be
opened first. The contacts (COM - NO) of the monitored
latch switch (SW1) and stop switch (SW3) are closed
after.
6-3
When the oven door is opened and the contacts of the
monitored latch switch (SW1) remain closed, the fuse
F1 will blow, because the monitor switch is closed and
a short circuit is caused.
HIGH, MEDIUM HIGH, MEDIUM, MEDIUM LOW,
LOW COOKING
When the microwave oven is preset for variable cooking
power, the line voltage is supplied to the power transformer
intermittently within a 32-second time base through the vari
contact. The following levels of microwave power are given.
SETTING
Closing the door activates the door interlock switch (moni-
tored latch switch).
IMPORTANT
When the oven door is closed, the monitor switch contacts
COM - NC must be open.
When the microwave oven is pluged in a wall outlet (230-
240V 50Hz), the noise filter is energised.
MICROWAVE OFF CONDITION
NOTE: When the oven door is opened, the oven lamp
comes on at this time.
MICROWAVE COOKING CONDITION
HIGH COOKING
Enter a desired cooking time with the touching TIME pad
and start the oven with touching START pad.
Figure 0-1 on page 21
1. The line voltage is supplied to the primary winding of the
power transformer. The voltage is converted to about
3.3 volts A.C. output on the filament winding and high
voltage of approximately 2000 volts A.C. on the
secondary winding.
2. The filament winding voltage (3.3 volts) heats the
magnetron filament and the high voltage (2000 volts) is
sent to the voltage doubling circuit, where it is doubled
to negative voltage of approximately 4000 volts D.C..
3. The 2450 MHz microwave energy produced in the
magnetron generates a wave length of 12.24 cm. This
energy is channeled through the waveguide (transport
channel) into the oven cavity, where the food is placed
to be cooked.
4. When the cooking time is up, a single tone is heard and
the relays RY1 + RY2 go back to their home position.
The circuits to the oven lamp, power transformer, fan
motor and turntable motor are cut off.
5. When the door is opened during a cook cycle, the
switches come to the following condition.
CONDITION
DURING
DOOR OPEN
SWITCH
CONTACT
COOKING
(NO COOKING)
Monitor switch
COM-NC
Open
Closed
Monitored latch switch
COM-NO
Closed
Open
The circuits to the power transformer, fan motor and
turntable motor are cut off when the monitored latch
switch is opened.
 CONNECTED COMPONENTS RELAY
Oven lamp, Fan motor, Turntable motor
RY1
Power transformer
RY2
Approx. 70% = 560 Watts
100%          = 800 Watts
OPERATION SEQUENCE
R-24STM - 7
FUNCTION OF IMPORTANT COMPONENTS
FUSE F1
1. The fuse F1 also blows when the H.V. rectifer, H.V. wire
harness, H.V. capacitor, magnetron or secondary
winding of power transformer is shorted.
2. If the wire harness or electrical components are short-
circuited, the fuse F1 blows to prevent an electric shock
of fire hazard.
HVT THERMOSTAT (150
°
OFF ~ 96
°
C ON)
The thermostat protects the magnetron against overheat-
ing. If this temperature goes up higher than 150
°C because
the fan motor is interrupted.  The ventilation openings are
blocked,or a HV short condition is created the thermostat
will open and line voltage to the power transformer and the
magnetron will cycle,preventing overheating
THERMAL CUT-OUT 125
°
C TC2 (OVEN)
The thermal cut-out located on the top of the oven cavity is
designed to prevent damage to the oven if the foods in the
oven catch fire due to over heating produced by improper
setting of cook time or failure of control unit. Under normal
operation, the oven thermal cut-out remains closed. How-
ever, when abnormally high temperatures are reached
within the oven cavity, the oven thermal cut-out will open at
125
°C, causing the oven to shut down. The defective
thermal cut-out (TC2) must be replaced with a new one.
TURNTABLE MOTOR
The turntable motor drives the turntable roller assembly to
rotate the turntable.
FAN MOTOR
The fan motor drives a blade which draws external cool air.
This cool air is directed through the air vanes surrounding
the magnetron and cools the magnetron. This air flows
through the oven cavity to remove steam and vapors given
off from the heating foods. It is then vented through the
exhaust air vents at the rear of oven cavity.
NOISE FILTER
The noise filter prevents the radio frequency interference
that might flow back in the power circuit.
DOOR OPEN MECHANISM
The door can be opened by pulling the door.
Figure D-1. Door Open Mechanism
MONITORED LATCH SWITCH (SW1)
1. When the oven door is closed, the contacts (COM - NO)
must be closed.
2. When the oven door is opened, the contacts (COM - NO)
must be opened.
MONITOR SWITCH (SW2)
1. When the oven door is closed, the contacts (COM - NC)
must be opened.
2. When the oven door is opened,  the contacts (COM -
NC) must be closed.
3. If the oven door is opened and the contacts (COM - NO)
of the monitored latch switch (SW1) fail to open, fuse
F8A blows simultaneously with closing the contacts
(COM - NC) of the monitor switch (SW2).
STOP SWITCH (SW3)
1. When the oven door is closed, the contacts (COM - NO)
must be closed.
2. When the oven door is opened, the contacts (COM - NO)
must be opened.
CAUTION: BEFORE REPLACING A BLOWN FUSE (F1)
TEST THE MONITORED LATCH SWITCH
(SW1) AND MONITOR SWITCH (SW2) FOR
PROPER OPERATION. (REFER TO
CHAPTER "TEST PROCEDURE".)
Latch hook
SW3: Stop switch
Door
SW2: Monitor switch
SW1:Monitored latch switch
Latch heads
R-24STM - 8
MICROWAVE OUTPUT POWER
The power output of this oven is rated using the method specified by IEC-60705.
Full details of how to carry out thisprocedure can be found in the Sharp Technical Training notes which is available
from Sharp Parts Centre (part number SERV-LITMW01).
The IEC-60705 procedure must be carried out using laboratory-type procedures and equipment.
These requirements make the procedure unsuitable for routine performance checks.
Note:
The following test method gives an indication of the output power only, it cannot be used to establish
the actual/rated output power.  If the true output power is required, then the IEC-60705 test method
must be used.
Alternative simplified method:
1. Place 2 litres of cold water (between 12
°C and 20°C) in a suitable container.
2. Stir the water and measure the temperature in 
°C.  Note temperature as T1.
3. Place the container in the microwave and heat the water for 2 minutes on full power.
4. When the 2 minutes is completed, remove the container and stir the water.  Note the water temperature as T2.
5. Calculate the output power using the following formula:
R.F. Power Output = (T2 - T1) x 80.
Note:  The result from this test should be within the allowance of 2000cc alternative method. (+-10%).
MICROWAVE LEAKAGE TEST
This oven should be tested for microwave leakage on completion of any repair or adjustment, following the
procedure described in the Sharp Technical Training notes (part number SERV-LITMW01).  The maximum
leakage permitted in BS EN 60335-2-25 is 50W/m
(equivalent to 5mW/cm
2
), however it is not normal to
detect any significant leakage, therefore, any leakage which is detected should be investigated.
It is essential that only leakage detectors with current calibration traceable to the National Physical Laboratories
are used.
Suitable leakage detectors :
CELTEC A100
APOLLO X1
OUTPUT POWER TEST PROCEDURE
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