DOWNLOAD Sharp R-23AM Service Manual ↓ Size: 1.26 MB | Pages: 40 in PDF or view online for FREE

Model
R-23AM
Pages
40
Size
1.26 MB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Revised (including )
File
r-23am.pdf
Date

Sharp R-23AM Service Manual ▷ View online

R-23AM
11
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
CARRY OUT 3D CHECKS.
Disconnect the leads to the primary winding of the high voltage  transformer. Disconnect the filament
and secondary winding connections from the rest of the HV circuitry. Using an ohmmeter, set on a low
range,  it is possible to check the continuity of all three windings. The following readings should be
obtained:
If the readings obtained are not stated as above, then the high voltage transformer is probably faulty
and should be replaced.
CARRY OUT 4R CHECKS.
B
C
HIGH VOLTAGE RECTIFIER
a. Primary winding ------------- approximately 1.2 
b. Secondary winding ---------- approximately 75 
c. Filament winding ---------------------- less than 1 
C
HIGH VOLTAGE RECTIFIER ASSEMBLY TEST
CARRY OUT 3D CHECKS.
Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier  can be tested
using an ohmmeter set to its highest range. Connect the ohmmeter across the terminal B+C of the high
voltage rectifier and note the reading obtained. Reverse the meter leads and note this second reading.
The normal resistance is infinite in one direction and more than 100 k
Ω in the other direction.
CARRY OUT 4R CHECKS.
NOTE: FOR MEASUREMENT OF THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF
THE MEASURING INSTRUMENT MUST HAVE A VOLTAGE AT LEAST 6 VOLTS, BE-
CAUSE OTHERWISE AN INFINITE RESISTANCE MIGHT BE SHOWN IN BOTH DIREC-
TIONS.
D
HIGH VOLTAGE CAPACITOR TEST
CARRY OUT 3D CHECKS.
A. Isolate the high voltage capacitor from the circuit.
B. Continuity check must be carried out with measuring instrument which is set to the highest
resistance range.
C. A normal capacitor shows continuity for a short time (kick) and then a resistance of about 10M
after it has been charged.
D. A short-circuited capacitor shows continuity all the time.
E. An open capacitor constantly shows a resistance about 10 M
Ω because of its internal 10MΩ
resistance.
F. When the internal wire is opened in the high voltage capacitor shows an infinite resistance.
G. The resistance across all the terminals and the chassis must be infinite when the capacitor is
normal.
If incorrect reading are obtained, the high voltage capacitor must be replaced.
CARRY OUT 4R CHECKS.
E
SWITCH TEST
CARRY OUT 3D CHECKS.
Isolate the switch to be tested and using an ohmmeter check between the terminals as described in
the following table.
If incorrect readings are obtained, make the necessary switch adjustment or replace the switch.
CARRY OUT 4R CHECKS.
Table: Terminal Connection of Switch
Plunger Operation
COM to NO
COM to NC
Released
Open circuit
Short circuit
Depressed
Short circuit
Open circuit
COM; Common terminal,
NO;
Normally open terminal
NC;
Normally close terminal
R-23AM
12
3. CARRY OUT 4R CHECKS.
CAUTION: IF THE temperature fuse INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE,
REPLACE temperature fuse.
I
THERMISTOR TH1, TH2, TH3 TEST
Open
Close
Display or
temperature
temperature
Condition
Check point
Magnetron tem-
perature fuse (Up-
per) TF1
Magnetron tem-
p e r a t u r e   f u s e
(Lower) TF2
Exhaust tempera-
ture fuse TF3
150˚C
120˚C
Non resetable
type
Non resetable
type
EE1
EE3
EE2
Oven shut
off
Magnetron MG1 Failure:
Test magnetron MG1 and Blower motor.
Magnetron MG1, MG2 Failure: Test magnetron MG1,
MG2. Check blower motor and ventilation opening.
Magnetron MG2 Failure:
Test magnetron MG2 and Blower motor.
Food has been burned in oven.
Temperature of oven inside is very high.
J
MOTOR WINDING TEST
F
WEAK POINT F3 TEST
CARRY OUT 3D CHECKS.
If the weak point F3 is blown, there could be a shorts or grounds in electrical parts or wire harness.
Check them and replace the defective parts or repair the wire harness.
CARRY OUT 4R CHECKS.
CAUTION: Only replace weak point F3 with the correct value replacement.
G
FUSE F1, F2 F10A TEST
CARRY OUT 3D CHECKS.
If the fuse F1 F10A (or F2 F10A) is blown when the door is opened, check the interlock switch SW1
(or SW2) and monitor switch SW3 (or SW4).
If thefuse F1 F10A (or F2 F10A) is blown by incorrect door switching replace the defective switch(s)
and the fuse F1 F10A (or F2 F10A).
CARRY OUT 4R CHECKS.
CAUTION: Only replace fuse F1 F10A (or F2 F10A) with the correct value replacement.
H
TEMPERATURE FUSE TF1, TF2, TF3 TEST
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
1. CARRY OUT 3D CHECKS.
2. A continuity check across the temperature fuse terminals should indicate a closed circuit unless the
temperature of the temperature fuse reaches specfied temperature as shown below.
1. CARRY OUT 3D CHECKS.
2. Follow the procedures below for each thermistor.
2-1. THERMISTOR TEST
Disconnect the connector of the thermistor from the switch harness. Measure the resistance of the
magnetron thermistor with an ohmmeter. Connect the ohmmeter leads to the leads of the thermistor.
Resistance:
Approx. 500 k
Ω -- 1 MΩ
If the meter does not indicate above resistance, replace the thermistor.
3. CARRY OUT 4R CHECKS.
CARRY OUT 3D CHECKS.
Disconnect the leads from the motor. Using an ohmmeter, check the resistance between the two
terminals.
Resistance of Blower motor should be approximately 60
Ω.
Resistance of Antenna motor should be approximately 8.8 k
Ω.
R-23AM
13
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
If incorrect readings are obtained, replace the motor.
CARRY OUT 4R CHECKS.
If incorrect readings are absorbed, replace the noise filter.
CARRY OUT 4R CHECKS.
K
NOISE FILTER TEST
CARRY OUT 3D CHECKS.
Disconnect the leads from the terminals of noise filter. Using an ohmmeter, check between the
terminals as described in the following table.
MEASURING POINT
INDICATION OF OHMMETER
Between N and L
Approx. 680 k
Between terminal N and WHIT
Short circuit
Between terminal L and BLK
Short circuit
L
HIGH VOLTAGE FUSE F4, F5 TEST
CARRY OUT 3D CHECKS.
If the high voltage fuse F4 (or F5) is blown, there could be a short in the  high voltage rectifier or the magnetron
MG1 (or MG2). Check them and replace the defective parts and the high voltage fuse F4 (or F5).
CARRY OUT 4R CHECKS.
CAUTION:
Only replace high voltage fuse with the correct value replacement.
F3 : WEAK POINT
NOISE FILTER
NOISE SUPPRESSION COIL
DISCHARGE RESISTOR 680 k
Ω 1/2W
DISCHARGE RESISTOR 10 M
Ω 1/2W
LINE CROSS CAPACITOR 0.22
µF/ AC250V
LINE CROSS CAPACITOR 
10000 pF/ AC250V
LINE CROSS CAPACITOR 
10000 pF/ AC250V
L
BLK
WHT
N
The touch control panel consists of circuits including semiconductors such as LSI etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a
voltmeter and ohmmeter. In this service manual, the touch control panel assembly is divided into three
units, Control Unit,  Switch Unit and Encoder Unit troubleshooting by unit replacement is described
according to the symptoms indicated.
1. Switch Unit    Note : Check the lead wire harness connections among big and small switch units
and control unit before replacement.
The following symptoms indicate a defective switch unit. Replace the switch unit.
a) When touching the buttons, a certain button produces no signal at all.
b) When touching the buttons, sometimes a button produces no signal.
2. Encoder        Note : Check the lead wire connection between encoder and control unit before
replacement.
The following symptoms indicate a defective encoder. Replace the encoder.
a) When rotating the encoder, the cooking time can not be entered.
3. Control Unit
The following symptoms may indicate a defective control unit. Replacing the control unit. Before
replacing the control unit, perform the switch unit test (Procedure N) to determine if control unit is
faulty.
3-1 Programming problems.
a) When touching the buttons, a certain group of buttons do not produce a signal.
3-2 Display problems.
a) For a certain digit, all or some segments do not light up.
b) For a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
3-3 Other possible problems caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Cooking is not possible.
M
TOUCH CONTROL PANEL ASSEMBLY TEST
R-23AM
14
P
PROCEDURES TO BE TAKEN WHEN THE FUSE ON THE PRINTED WIRING BOARD(PWB) IS
OPEN
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
1. CARRY OUT 3D CHECKS.
2. Remove the switch unit from the control panel, referring to control panel removal.
3. To test the switches (SW1-SW5) on the switch unit, check between the terminals of the connector
CN-F as described in the following table by using ohmmeter when the switches are released and
depressed.
Switches
Terminals
Released
Depressed
SW1
F1 - F4
O.C.
S.C.
SW2
F1 - F5
O.C.
S.C.
SW3
F2 - F4
O.C.
S.C.
SW4
F2 - F5
O.C.
S.C.
SW5
F3 - F4
O.C.
S.C.
4. If incorrect readings are obtained, replace the defective switch.
5. CARRY OUT 4R CHECKS.
N
SWITCH UNIT TEST
O
RELAY TEST
CARRY OUT 3D CHECKS.
Remove the outer case and  check voltage between Pin Nos. 3 and 5 of the  connector (A) on the control
unit with an A.C. voltmeter. The meter should indicate 230 - 240 volts, if not check control unit circuity.
RY1, RY3 and RY4 Relay Test
These relays are operated by D.C. voltage.
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............................. Defective relay.
DC. voltage not indicated ....................... Check diode which is connected to the relay coil. If
diode is good, control unit is defective.
RELAY SYMBOL
OPERATIONAL VOLTAGE
CONNECTED COMPONENTS
RY1
APPROX. 25.9V D.C.
Oven lamp, Blower motor and Antenna motors
RY3
APPROX. 25.0V D.C.
High voltage transformer (MG1)
RY4
APPROX. 25.0V D.C.
High voltage transformer (MG2)
CARRY OUT 4R CHECKS.
To protect the electronic circuits, this model is provided with a fine fuse added to the primary on
the PWB. If the fuse is open, follow the troubleshooting guide given below for repair.
Problem: POWER ON, indicator does not light up.
CARRY OUT 3D CHECKS.
STEPS
OCCURRENCE
CAUSE OR CORRECTION
1
The rated AC voltage is not present at
Check supply voltage and oven power cord.
POWER terminal of CPU connector (CN-A).
2
The rated AC voltage is present at primary
Touch control transformer or secondary circuit defective.
side of touch control transformer.
Check and repair.
3
Fuse on the PWB is open.
Replace the fuse with new one.
(CARRY OUT 3D CHECKS BEFORE REPAIR)
NOTE: *At the time of these repairs, make a visual inspection of the varistor for burning damage
and examine the transformer with tester for the presence of layer short-circuit (check
primary coil resistance). If any abnormal condition is detected, replace the defective parts.
CARRY OUT 4R CHECKS.
O.C. ----- Open Circuit
S.C. ----- Short Circuit
Page of 40
Display

Click on the first or last page to see other R-23AM service manuals if exist.