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Model
R-2297G (serv.man2)
Pages
44
Size
732.35 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Complete (original copy)
File
r-2297g-sm2.pdf
Date

Sharp R-2297G (serv.man2) Service Manual ▷ View online

3
R-2297G
R-2397G
APPEARANCE VIEW
OVEN
1. Control panel
2. Hole for safety door latches
3. Ceramic floor
4. Splash cover
5. Oven light
6. Air intake filter
7. Air intake openings
8. Oven cavity
9. Door seals and sealing surfaces
10. Door hinges
11. Oven door with see-through window
12. Door safety latches
13. Door handle.
14. Outer cabinet
15. Removable cover over oven light bulb
16. Air vent openings
17.  Power supply cord
18 Mounting plate
19 Screw for mounting plate
DISPLAY AND INDICATORS
Check indicators after the oven starts to
confirm the oven is operating as de-
sired.
1.
Heating indicator
This indicator shows cooking in progress.
2.
Memory number indicator
3.
Express defrost
4.
Check mode indicator
5.
Power level display
6.
Time display
7.
Filter indicator
8.
Double quantity mode indicator
9.
3rd. stage indicator
10. 2nd. stage indicator
11. 1st. stage indicator
OPERATING KEYS
12. DOUBLE QUANTITY key
13. EXPRESS DEFROST key
14. NUMBER keys
15. MANUAL/ REPEAT key
16. STOP/CLEAR key
17. POWER SLEVEL key
18. START key
19. SET key
20. VOLUME key
21. CHECK key
AUTO TOUCH CONTROL PANEL
1
2
3
4
5
7
6
8
9
10
11
12
13
15
16
14
18
19
17
DEF CHECK
POWER
%
DOUBLE
ON
NUMBER
1
2
3
16
18
20
13
5
2
1
12
15
17
19
21
11
10
FILTER
3 4
6
7
8
9
DOUBLE
QUANTITY
1
2
3
4
5
6
7
8
9
0
11
12
13
14
15
16
17
18
19
20
14
EXPRESS
DEFROST
MANUAL/
REHEAT
STOP / CLEAR
POWER LEVEL
START
SET
CHECK
VOLUME
4
R-2297G
R-2397G
OPERATION SEQUENCE
OFF CONDITION
Closing the door activates all door interlock switches
(1st latch switch, 2nd latch switch, 3rd latch switch and stop
switch)
IMPORTANT
When the oven door is closed, the monitor switch contacts
COM-NC must be open. When the microwave oven is
plugged in a wall outlet (230 - 240  volts, 50Hz), the line
voltage is supplied to the point A5+A7 in the control panel.
Figure O-1 on page 30
1. The digital display shows      .
NOTE: When the door is opened or after cooking, oven
lamp, blower motor and stirrer motors work for 1
minute.
MICROWAVE COOKING CONDITION
Touch MANUAL/ REPEAT key and enter a desired cooking
time with the touching NUMBER key. And then touch START
key.
Function sequence Figure O-2 on page 30
CONNECTED COMPONENTS
RELAY
Oven lamp/ Blower motor/ Stirrer motors
RY1
Power transformer T1
RY3
Power transformer T2
RY4
1. The line voltage is supplied to the primary winding of the
high voltage transformer. The voltage is converted to
about 3.3 volts A.C. output on the filament winding and
high voltage of approximately 2000 volts A.C. on the
secondary winding.
2. The filament winding voltage (3.3 volts) heats the
magnetron filament and the high voltage (2000 volts) is
sent to the voltage doubling circuit, where it is doubled
to negative voltage of approximately 4000 volts D.C..
3. The 2450 MHz microwave energy produced in the
magnetron generates a wave length of 12.24 cm. This
energy is channelled through the waveguide (transport
channel) into the oven cavity, where the food is placed
to be cooked.
4. When the cooking time is up, a signal tone is heard and
the relays RY3+RY4 go back to their home position. The
circuits to the high voltage transformers T1+T2. The
relay RY1 remains and oven lamp, blower motor and
stirrer motors work for 1 minute.
5. When the door is opened during a cook cycle, the
switches come to the following condition.
            CONDITION
DURING
DOOR OPEN
SWITCH
CONTACT
COOKING
(NO COOKING)
1st latch switch
COM-NO
Closed
  Open
Monitor switch
COM-NC
Open
  Closed
2nd latch switch
COM-NO
Closed
  Open
Stop switch
COM-NO
Closed
  Open
3rd latch switch
COM-NO
Closed
  Open
The circuits to the high voltage transformers T1+T2 are
cut off when the 1st latch, 2nd latch, 3rd latch and stop
switches SW1+SW2+SW3+SW5 are made open. The
blower motor BM, stirrer motors and oven lamp  remains
on even if the oven door is opened after the cooking
cycle has been interrupted, because the relay RY1 stays
closed. Shown in the display is the remaining time, but
the program is cancelled if the oven is not started within
3 minutes.
6. MONITOR SWITCH CIRCUIT
The monitor switch SW4 is mechanically controlled by
oven door, and monitors the operation of the 1st latch
switch SW1.
6-1. When the oven door is opened during or after the cycle
of a cooking program, the 1st, 2nd, 3rd latch and stop
switches SW1+SW2+SW3+SW5 must open their con-
tacts first. After that the contacts (COM-NC) of the
monitor switch SW4 can be closed.
6-2. When the oven door is closed, the contacts (COM-NC)
of the monitor switch SW4 must be opened first. After
that the contacts (COM-NO) of the 1st, 2nd, 3rd latch
and stop switches SW1+SW2+SW3+SW5 must be
closed.
6-3. When the oven door is opened and the contacts of the
1st latch switch SW1 remain closed, remains closed,
the fuse F2 F6.3A will blow, because the monitor switch
is closed and a short circuit is caused.
MICROWAVE VARIABLE COOKING
When the microwave oven is preset for variable cooking
power, the line voltage is supplied to the high voltage
transformers T1+T2 intermittently within a 48 second time
base through the contacts of the relays RY3+RY4.
The following levels of microwaves power are given.
48 sec. ON
Number key
44sec. ON
Number key 9
40 sec. ON
Number key 8
36 sec. ON
Number key 7
32 sec. ON
Number key 6
26 sec. ON
Number key 5
22 sec. ON
Number key 4
16 sec. ON
Number key 3
12 sec. ON
Number key 2
8 sec. ON
Number key 1
0 sec. ON
Number key 0
NOTE: The ON/OFF time ratio does not exactly corre-
spond to the percentage of microwave power, be-
cause approx. 3 seconds are needed for heating up
the magnetron filament.
TWO MAGNETRON OPERATION SYSTEM
Two magnetrons MG1+MG2 are equipped in order to get
higher microwave power output. The primary windings of the
high voltage transformers T1+T2 are connected so that each
5
R-2297G
R-2397G
FUNCTION OF IMPORTANT COMPONENTS
MONITOR SWITCH SW4
The monitor switch is activated (the contacts opened) the
upper latch head and switch lever A while the door is
closed. The switch is intended to render the oven inopera-
tive by means of blowing the fuse F6.3A when the
contacts of the 1st latch switch fail to open when the door
is opened.
Function
1. When the door is opened, the monitor switch contacts
close (to the ON condition) due to their being normally
closed. At this time the 1st latch switch is in the OFF
condition (contacts open) due to their being normally
open contact switches.
2. As the door goes to a closed position, the monitor
switch contacts are opened and 1st latch switch con-
tacts are closed (On opening the door, each of these
switches operate inversely.)
3. If the door is opened and the 1st latch switch contacts
fail to open, the fuse F6.3A blows simultaneously with
closing of the monitor switch contacts.
CAUTION:BEFORE REPLACING A BLOWN FUSE
F6.3A TEST THE 1ST LATCH SWITCH,
MONITOR SWITCH AND MONITOR RESIS-
TOR FOR PROPER OPERATION. (REFER
TO CHAPTER “TEST PROCEDURE”).
MONITOR RESISTOR
The monitor resistor prevents the fuse F6.3A 250V burst-
ing when the fuse F6.3A 250V blows due to the operation
of the monitor switch.
NOISE FILTER
The noise filter assembly prevents radio frequency inter-
ference that might flow back in the power circuit.
FUSE 13A
If the wire harness or electrical components make a short-
circuit, this fuse 13A blows to prevent an electric shock or
fire hazard.
DOOR OPEN MECHANISM
1. The door release lever is pulled.
2. The upper latch head is lifted up by the linked door
release lever.
3. The latch lever is lifted up by the door release lever.
4. The joint lever is lifted up by the latch lever.
5. The lower latch head is lifted up by the joint lever.
6. Now both latch heads are lifted up, so they can be
released from the latch hook.
7. Now the door can be opened.
Latch head
Monitor switch
Latch hook
1st. latch switch
2nd. latch switch
Stop switch
3rd. latch switch
Latch head
Joint lever
Door release
lever
Figure D-1. Door Open Mechanism
1ST LATCH SWITCH, 2ND LATCH SWITCH, 3RD
LATCH SWITCH AND STOP SWITCH
1. When the oven door is closed, the contacts COM-NO
must be closed.
2. When the oven door is opened, the contacts COM-NO
must be opened.
magnetron can be oscillated alternatively according to the
COMMERCIAL
FREQUENCY
(50HZ)
POWER OUTPUT
BY MAGNETRON 1
POWER OUTPUT
BY MAGNETRON 2
OPERATION OF
MAGNETRON
frequency of the power supply. Refer to the Figure 1 and 2.
Figure B-1. High Voltage Circuit
Figure B-2. Operation of Magnetron
T1: HIGH VOLTAGE
      TRANSFORMER
ASYMMETRIC
RECTIFIER
 H. V. RECTIFIER
C1: H.V. CAPACITOR
MG1: MAGNETRON (UPPER)
(REAR)
ASYMMETRIC
RECTIFIER
 H. V. RECTIFIER
C2: H.V. CAPACITOR
MG2: MAGNETRON (LOWER)
T2: HIGH VOLTAGE
      TRANSFORMER
(FRONT)
6
R-2297G
R-2397G
INTAKE THERMISTOR
This thermistor detects ambient air temperature.
MAGNETRON THERMISTOR
The air temperature around the lower magnetron is
detected through the resistance of the thermistor.
If the temperature is high, the control panel will display
"EE17" and the oven will stop to protect the lower
magnetron against overheat.
If the thermistor is open, the control panel will display
"EE16" and the oven will stop.
MAGNETRON THERMAL CUT-OUTS 145˚
These thermal cut-outs protect the magnetrons against
overheat. If their temperature go up higher than 145˚C
because the blower motor is interrupted, the ventilation
openings are blocked, the thermal cut-outs will open and
the line voltage to the high voltage transformer will be cut
off and the operations of the magnetrons will be stopped.
The defective thermal cut-out must be replaced with new
rated one.
BLOWER MOTOR THERMAL CUT-OUT 115˚C
This thermal cut-out protect the blower motor against
overheat. If its temperature goes up higher than 115˚C
because the blower motor is locked or the ventilation
openings are blocked, the contacts of the thermal cut-out
will open and the line voltage to the control unit will be cut
off and the operation of the oven will be stopped. The
defective thermal cut-out must be replaced with new rated
one.
OVEN THERMAL CUT-OUT 115˚C
This 
thermal cut-out
 protects the oven against overheat. If
the temperature goes up higher than 115˚C because the
food catches fire, the contacts of 
thermal cut-out
 will open
and the line voltage to the control unit will be cut off and the
operation of the oven will be stopped. The defective 
thermal
cut-out
 must be replaced with a new rated one.
BLOWER MOTOR
The blower motor drives a blade which draws external
cool air. This cool air is directed through the air vanes
surrounding the magnetrons and cools the magnetrons.
This air is channelled through the oven cavity to remove
steam and vapours given off from the heating foods. It is
then exhausted through the exhausting air vents at the
oven cavity.
STIRRER MOTOR
The stirrer motor drives a stirrer antenna to stir the
microwave radiation from the waveguide.
FUSE F6.3A 250V
1. If the wire harness or electrical components are short-
circuited, this fuse blows to prevent an electric shock
or fire hazard.
2. The fuse also blows when 1st latch switch remains
closed with the oven door open and when the monitor
switch closes.
ASYMMETRIC RECTIFIER
The asymmetric rectifier is solid state device that pre-
vents current flow is both directions. And it prevents the
temperature rise of the high voltage transformer by
blowing the fuse(s) M8A (for R-2397G)/M6.3A (for R-
2297G) when the high voltage rectifier is shorted.
A
B
C
D2
D1
ASYMMETRIC
RECTIFIER
HIGH VOLTAGE RECTIFIER
The rated peak reverse voltage of D1 of the asymmetric
rectifier is 6 KV The rated peak reverse voltage of D2 of
the asymmetric rectifier is 1.7 KV. D1 and D2 of the
asymmetric rectifier or high voltage rectifier are shorted
when the each peak reverse voltage goes beyond the
each rated peak reverse voltage. (The process of the
blowing the  fuse(s) M8A (for R-2397G)/M6.3A (for R-
2297G).
1. The high voltage rectifier is shorted by some fault
when microwave cooking.
2. The peak reverse voltage of D2 of the rectifier goes
beyond the rated peak reverse voltage 1.7 KV in the
voltage doubler circuit.
3. D2 of the rectifier is shorted.
4. The large electric currents flow through the high
voltage winding of the high voltage transformer.
5. The large electric currents flow through the primary
winding of the high voltage transformer.
6. The  fuse(s) M8A blows by the large electric currents.
7. The power supplying to the high voltage transformer
is cut off.
EXHAUST THERMISTOR
The thermistor is a negative temperature coefficient type.
The temperature in the exhaust duct is detected through
the resistance of the thermistor.
If the temperature is high, the control panel will display
“EE7” and the oven will stop to avoid overheating and
catching fire.
If the thermistor is open, the control panel will display
"EE6" and the oven will stop.
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