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Model
R-2297G (serv.man2)
Pages
44
Size
732.35 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Complete (original copy)
File
r-2297g-sm2.pdf
Date

Sharp R-2297G (serv.man2) Service Manual ▷ View online

23
R-2297G
R-2397G
PROCEDURE FOR CHECKING/CLEARING
SERVICE COUNTS OF MICROWAVE OVEN
The following procedure enables the servicer to obtain the
total service counts (cook cycles) for memory cooking,
manual, repeat, double quantity cooking and defrost. The
maximum capacity of the counter is 999,999 counts, above
which the counter will reset to "0". The counter will retain the
total counts (will not clear) in the event of a power disruption.
1) Practice for checking total service counts
     (eg; 234,567 Counts).
#1: Denotes total service counts within the reach of user, of
which checking and clearing practices are described in
this instruction manual.
#2: Denotes the procedure for the servicer to disable check-
ing/clearing. This procedure is instructed to service
personnel only and is excluded from the operation manual.
PAD
DISPLAY
INDICATOR LED PHONE
(door close)
CHECK
CHECK
82 68
#1
( user total count )
#2
VOLUME
VOLUME
DOUBLE
QUANTITY
2 34 56 7 
( service total count )
CHECK
1
NUMBER
1
( after 1 sec. )
( filter used time )
2
NUMBER
( after 1 sec. )
( filter lim. time )
45
2
2 00
0 (No 10)
NUMBER
10
( after 1 sec. )
( service total cook time )
35 43 2
CHECK
CHECK
NUMBER
0.1sec BUZZER  
• • •
  flashing 
• • •
 
2) Practice for clearing Service's counts
"       " : Flicker /    : 0.1 sec BUZZER
PAD ORDER
DISPLAY
PHONE
(Door close)
.
CHECK
"NUMBER"       .          CHECK
CHECK
          82 68     "CHECK"
(User's Total Counts)
#1 VOLUME
82 68     "CHECK"
VOLUME
          82 68     "CHECK"
DOUBLE QUANTITY
   2 34 56 7  "CHECK"
          (Total Counts Service)
SET
0   "CHECK"
0
0   "CHECK"
SET
         0   "CHECK"
CHECK
.
#1: Denotes the procedure for the servicer to disable clear-
ing. This procedure is instructed to service personnel
only and is excluded from the operation manual.
#1 : No key entry signal.
2) How to clear all counter(user and service) and total
cooking time and used time of filter.
PAD ORDER
DISPLAY
PHONE
(Door close)
.
SET
.
SET
"NUMBER"  .
DOUBLE
"NUMBER"  .  DOUBLE
CHECK
"NUMBER"  .  DOUBLE
VOLUME
"NUMBER"  .  DOUBLE
SET
.
PAD ORDER
DISPLAY
PHONE
(Door close)
.
CHECK
"NUMBER"       .          CHECK
DEFROST
          1     0.20 DEF    CHECK
(A)
DEF    CHECK
          1        20            POWER
   (+ - B)              40%
          2     0.13 DEF    CHECK
(A)
DEF     CHECK
          2         30            POWER
(+ - B)            30%
DEF     CHECK
          3              5        POWER
10%
(Repeat)
CHECK
.
OTHER CHECKING AND CLEARING PRO-
CEDURE
1) To check the contents of defrost.
"       " : Flicker /    : 0.1 sec BUZZER
24
R-2297G
R-2397G
To remove the outer case, proceed as follows.
1. Disconnect oven from power supply.
2. Open the oven door and wedge it open.
3. Remove the two (2) screws from the lower portion of the
rear cabinet and lower left portion of the oven cabinet
back side using by special screw drive (Type; LHSTIX
DLR4-100T).
4. Remove the screws from rear and along the side edge
of case.
5. Slide the entire case back about 3cm to free it from
retaining clips on the cavity face plate.
6. Lift the entire case from the oven.
7. Remove the screws holding the rear cabinet to the
oven.
8. Remove the rear cabinet.
9. Discharge the HV capacitor before carrying out any
further work.
10.Do not operate the oven with the outer case removed.
N.B.; Step 1,2 and 9 form the basis of the 3D checks.
CAUTION:DISCHARGE HIGH VOLTAGE CAPACI-
TOR BEFORE TOUCHING ANY OVEN
COMPONENTS OR WIRING.
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below
before operating the oven.
1. CARRY OUT 3D CHECKS.
2. Make sure that a definite” click” can be heard when the
microwave oven door is unlatched. (Hold the door in
a closed position, then pull the door release lever with
one hand, this causes the latch leads to rise, it is then
possible to hear a “click’ as the door switches oper-
ate.)
3. Visually check the door and cavity face plate for
damage (dents, cracks, signs of arcing etc.).
Carry out any remedial work that is necessary before
operating the oven.
Do not operate the oven if any of the following conditions
exist;
1. Door does not close firmly.
2. Door hinge, support or latch hook is damaged.
3. The door gasket or seal or damaged.
4. The door is bent or warped.
5. There are defective parts in the door interlock system.
6. There are defective  parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.
Please refer to ‘OVEN PARTS, CABINET PARTS, DOOR PARTS’, when carrying out any of the following removal
procedures:
OUTER CASE REMOVAL
Special screw
CAUTION
1. DO NOT REPLACE ONLY HIGH VOLTAGE REC-
TIFIER. WHEN REPLACE IT, REPLACE HIGH
VOLTAGE RECTIFIER ASSEMBLY.
2. WHEN REPLACING HIGH VOLTAGE RECTIFIER
ASSEMBLY, ENSURE THAT THE CATHODE
(EARTH) CONNECTION IS SECURELY FIXED
TO THE CHASSIS WITH A EARTHING SCREW.
6. Now, the two (2) high voltage capacitors are free.
To remove the components, proceed as follows.
1. CARRY OUT 3D CHECKS.
2. Remove two (2) screws holding earth side terminals of
high voltage rectifier assemblies.
3. Disconnect all the leads and terminals of high voltage
rectifier assembly from high voltage capacitor.
4. Remove two (2) screws holding capacitor holder to the
right side of oven cavity and remove the capacitor
holder.
5. Now, high voltage rectifier assembly should be free.
HIGH VOLTAGE COMPONENTS REMOVAL
(High Voltage Capacitor and High Voltage Rectifier Assembly)
Screw Driver
(Type; LHSTIX DLR4-100T)
25
R-2297G
R-2397G
MAGNETRON REMOVAL
1. Remove the outer case cabinet referring to "OUTER
CASE REMOVAL" and CARRY OUT 3D CHECKS.
2. Remove the eleven (11) screws holding the rear
cabinet to the oven cavity.
3. Disconnect the power supply cord from the noise filter.
4. Remove the one (1) screw holding the earth wire of the
power supply cord to the noise filter angle.
5. Remove the rear cabinet with the power supply cord
from the oven cavity.
6. Remove the two (2) screws holding the magnetron
exhaust duct to upper and lower waveguide.
7. Disconnect all the wire leads from the two (2)
magnetrons.
8. Carefully remove each four (4) screws holding each
two (2) magnetrons to waveguide. When removing
the screws hold the magnetron to prevent it from
falling.
9. Remove the magnetron from the waveguide with care
so the magnetron antenna is not hit by any metal
object around the antenna.
10.Now, the magnetron is free.
CAUTION: WHEN REPLACE THE MAGNETRON,
BE SURE THE R.F. GASKET IS IN PLACE
AND THE MAGNETRON MOUNTING
SCREWS TIGHTENED SECURELY.
1. Remove the outer case cabinet referring to "OUTER
CASE REMOVAL" and CARRY OUT 3D CHECKS.
2. Disconnect the all wire leads from the magnetron(s).
3. Remove the wire holder holding the high voltage
wires.
HIGH VOLTAGE TRANSFORMER REMOVAL
4. Disconnect all wire leads from the high voltage
transformer(s).
5. Remove the each two (2) screws holding each high
voltage transformer.
6. Now, high voltage transformer(s) is (are) free.
BLOWER MOTOR REMOVAL
1. CARRY OUT 3D CHECKS.
2. Disconnect the wire leads from the blower motor and
the blower motor thermal cut-out.
3. Remove the one (1) screw holding the blower motor to
the oven cavity.
4. Remove the one (1) screw holding the blower motor to
the chassis support.
5. Remove the blower motor.  Now, the blower motor is
free.
STIRRER MOTOR (UPPER) REMOVAL
1. Remove the outer case cabinet referring to "OUTER
CASE REMOVAL" and CARRY OUT 3D CHECKS.
2. Disconnect the wire leads from the stirrer motor (up-
per).
3. Remove the one (1) screw holding the stirrer motor
(upper) to the oven cavity.
4. Turn and lift up the stirrer motor (upper).
5. Now, the stirrer motor (upper) is free.
Oven lamp
socket
Terminal
Wire lead
Flat type small 
screw driver
Terminal hole
OVEN LAMP SOCKET REMOVAL
1. CARRY OUT 3D CHECKS.
2. Remove the oven lamp.
3. Pull the wire leads from the oven lamp socket by
pushing the terminal hole of the oven lamp socket with
the flat type small screw driver.
4. Lift up the oven lamp socket.
5. Now, the oven lamp socket is free.
Figure C-1. Oven lamp socket
STIRRER MOTOR (LOWER) REMOVAL
1. Disconnect oven from the power supply.
2. Remove the stirrer motor cover by snipping off the
material in four portions.
3. Where the portions have been snipped off bend the
portions flat. No sharp edge must be evident after
removal of the stirrer cover.
4. Disconnect wire leads from the stirrer motor. (See
"Positive lock connector removal")
5. Remove one (1) screw holding the stirrer motor to
oven cavity.
6. Now, the stirrer motor (lower) is free.
7. After replacement use the one (1) screw to fit the stirrer
motor cover. (This screw has been fitted to the base
plate near the stirrer motor cover beforehand.)
26
R-2297G
R-2397G
CONTROL PANEL ASSEMBLY AND CONTROL UNIT REMOVAL
CONTROL PANEL ASSEMBLY REMOVAL
The complete control panel should be removed for re-
placement of components. To remove the control panel,
proceed as follows:
1. CARRY OUT 3D CHECKS.
2. Remove the air intake filter assembly from the base
plate.
3. Remove two (2) screws holding the control panel to
the base plate.
4. Pull down the control panel and remove it forward.
5. Disconnect two connectors (A), (B), (D), (H) and  TAB
terminal (TAB1,2,3,4) from the control unit.
6. Now the control panel assembly is free.
CAUTION FOR TOUCH CONTROL PANEL REMOVAL
1)  Hold the lower end (Position A, Fig. 1) of the touch
control panel assembly firmly while sliding it down and
toward you.
DO NOT FORCE THE CONTROL UNIT TO SLIDE
DOWN DURING REMOVAL. THIS MAY CAUSE DAM-
AGE TO THE CONTROL UNIT BY HITTING A RELAY
(RY-4) OR THE TAB TERMINALS LOCATED AT THE
FRONT OF THE OVEN CAVITY.
2) If the Touch Control Panel is hard to remove;
(1) Insert a flat head screw driver into space  B . (Fig. 1)
(2) Rotate the screwdriver clockwise while holding posi-
tion  C of the Touch Control Panel. (Fig. 2)
TO AVOID DAMAGE TO TOUCH CONTROL PANEL,
COVER THE TIP OF SCREWDRIVER WITH TAPE.
(3) Re-solder the Relay (RY-4) prior to reinstalling the
Touch Control Panel.
B
A
C
B
Fig. 1
Fig. 2
TOUCH CONTROL PANEL
SCREW DRIVER
Replacement of individual component is as follows:
CONTROL UNIT AND CONTROL PANEL FRAME
(WITH KEY)
7. Remove two (2) screws holding the control panel
mounting angle to the panel frame.
8. Lift up the control panel mounting angle from the panel
frame.
9. Disconnect connector (G) from the control unit by
pushing the hooks of cable holder inwardly.
10.Remove four (4) screws holding the control unit to the
panel frame assembly.
11.Push down the right side two (2) hooks fixing the
control unit to the panel frame assembly, and lift up the
control unit upward.
12.Now, the control unit and control panel frame (with
key) are free.
CAUTION:
At installing control panel unit assembly to main
body set:
1. Ensure the installation of wiring-related parts with-
out negligence.
2. When inserting key cable to main body set, ensure
them free from caught-in trouble. In addition, when
installing the control panel assembly to base plate
with screws, be sure of pushing the control panel
unit upward to fix with screws firmly.
3. Do not allow any wire leads to come near the
varistor works, because it will explode and the
wire leads near by the varistor will be damaged.
NOTE:  1. Before attaching a new key unit, remove
remaining adhesive on the control panel frame
surfaces completely with alcohol.
2. When attaching the key unit to the control
panel frame, adjust the upper edge and right
edge of the key unit to the correct position of
control panel frame.
3. Stick the key unit firmly to the control panel
frame by rubbing with soft cloth not to scratch.
HOW TO RELEASE THE POSITIVE LOCK
®
 CONNECTOR.
Procedure
1. Pushing the lever of positive lock
®
 connector.
2. Pull down the connector from the terminal.
3. Now, the connector is free.
Note: If the positive lock
®
 has a insulation sleeve, first
remove it. If you do not so, you can not push the
lever of positive lock
®
.
CAUTION: The positive lock
®
 terminal can not be dis-
connected by only pulling. Because once
you (Service personnel) have connected the
positive lock
®
 connector to the terminal, the
positive lock
®
  connector has been locked.
Figure C-2. How to release the positive lock   connector.
Terminal
Push
Pull down
1
2
Lever
Positive lock®
connector
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