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Model
R-1900M
Pages
50
Size
3.19 MB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Complete
File
r-1900m.pdf
Date

Sharp R-1900M Service Manual ▷ View online

R1900M
5 – 2
Home
fuse
blows
when
power
cord
is
plugged
into
wall
receptacle
It
seems
that
the
output
power
is
lower
or
higher
than
the
rated
one.
"
.
"
does
not
appear
in
display
when
power
cord
is
first
plugged
into
wall
receptacle.
Oven
lamp
does
not
go
on
for
1
minute
after
door
is
opened.
Oven
lamp
and
antenna
motors
do
not
go
on
in
cook
cycle.
Oven
goes
into
a
cook
cycle
but
shuts
down
before
and
off
cooking
cycle.
Oven
does
not
go
into
cook
cycle
when
START
pad
is
touched.
Low
or
no
power
is
produced
during
cooking
condition.
(The
food
is
heated
incompletely
or
not
heated
at
all.)
Variable
cooking
does
not
operates
properly,
except
HIGH
power
functions.
Fan
motor
does
not
operate.
Exhaust
fan
does
not
operate.
Exhaust
motor
does
not
operate.
Oven
doen
not
go
into
cook
cycle
when
START
pad
on
the
door
is
touched.
OFF
CONDITION
CONDITION
PROBLEM
COOKING
CONDITION
POSSIBLE
CAUSE
A
ND
DEFECTIVE
PARTS
TEST
P
ROCEDURE
MAGNETRON(1),
(2)
POWERTRANSFORMER
(1),(2)
H.V.RECTIFIER
ASSEMBLY
(1),(2)
HIGHVOLTAGE
CAPACITOR(1),
(2)
SECONDARYINTERLOCK
SWITCH(1),
(2)
PRIMARYINTERLOCK
SYSTEM
DOORSENSING
SWITCH
MONITORSWITCH
(1),(2)
WEAKPOINT
(inNoise
filter)
MAGNETRONTEMP.
FUSE(1),
(2)
OVENTEMPERATURE
FUSE
OVENLAMP
OR
SOCKET
FANMOTORS
EXHAUSTFAN
EXHAUSTMOTOR
FUSEF10
(1),(2)
WEAKPOINTS
(forFan
motors)
WEAKPOINT
(forExhaust
fanm
otor)
EXHAUSTTHERMISTOR
MAGNETRONTHERMISTOR
NOISEFILTER
KEYUNITS
POWERUNIT
RELAYUNIT
CONTROLUNIT
SWITCHUNIT.
AIRFLOW
BLOCKED
LOOSEWIRING
SHORTIN
POWERSUPPLY
CORD
NOPOWER
AT
OUTLET
LOWPOWER
SUPPLYVOLTAGE
AB
C
D
E
F
F
G
J
KK
H
I
I
M
L
O
Q
R
P
N
Weak
point
(in
noise
filter)
blows
when
power
cord
is
p
lugged
into
wall
receptacle.
R1900M
5 – 3
SPECIFICATION OF ERROR
Outline
Operation when error occurs Display in operation usually
When a basic performance and the function are ruined
Displaying  and heating stop
EE0, EE1, EE2, EE3, EE8
When the dangers of the state of the high temperature and the ignition, etc. are 
foreseen
Displaying  and heating stop
EE7
When you mistake the setting of the heating time
Operation stop
EE9
When neither the power supply nor the environmental condition are proper
Operation stop
EE4, EE5, EE6
When informing of the exchange time of parts
Display Only
CC1, CC2, CC3, CC4
Display for maintenance
Error his-
tory display
Content of maintenance
Check item
Parts to be 
replaced
CC1
CC2
CC3
CC4
MG1 exchange time information
Using time of MG1
MG1
MG2 exchange time information
Using time of MG2
MG2
Exhaust Fan motor exchange time information Using time of Exhaust motor
Exhaust motor
T/C unit exchange time information
Using number of times of RY2/RY3
Relay unit
A
TEST PROCEDURE
POSSIBLE CAUSE
AND
DEFECTIVE PARTS
B D C E F H I K L M
R P S S T
EE0
EE0
EE0
EE0
EE0
EE0
EE0
EE1
EE1
EE2
EE2
EE3
EE3
EE3
EE4
EE5
EE6
EE6
EE60
EE7
EE7
EE7
EE8
EE8
EE8
EE8
EE8
EE8
EE8
EE8
EE8
EE9
Magnetron
1and
/or
2
Power
transformer
1
&
2
High
voltage
capacitor
1
and
/or
2
H.V.rectifier
assembly
1
and/or
2
Secondary
interlock
switch
1
a
nd/or
Primary
interlock
system
Fuse
12A
1
and/or
2
Weak
points
for
F
an
motors
(DC24V)
Magnetron
temp.
fuse
1
and/or
2
Magnetron
thermistor
1
and/or
2
Exhaust
thermistor
Fan
m
otors
Exhaust
motor
Antenna
motor
1
a
nd/or
2
Air
flow
blocked
Low
or
High
power
supply
voltage
No
load
or
small
load
operation
Loose
wiring
Exceeding
of
maxmum
cooking
time
Burned
food
Relay
unit
Control
unit
Antenna
sensor
(1)
(Upper)
Antenna
sensor
(2)
(Lower)
Microwave
sensor
Frequency
of
power
supply
is
high.
EE 1
Failer of high voltage circuit 1
EE 2
Failer of high voltage circuit 2
EE 3
Failer of high voltage circuit 1&2
EE 4
Too high of input voltage(+13%)
EE 5
Too low of input voltage(-13%)
EE 7
Food burned (temp., too high)
EE 8
Melted contacts of relays
EE 9
Over maximum cooking time
EE 10
EEPROM error
EE 11
Life end of magnetron 1
EE 21
Life end of magnetron 2
EE 31
Life end of magnetron 1&2
EE 81
Life end of relays RY2/RY3
EE 83
Over Current error
EE 14
MG1 Cooling Fan lock judge
EE 24
MG2 Cooling Fan lock judge
EE 44
Exhaust motor lock judge
EE 54
Life end of exhaust motor
EE 15
MG1 antenna rotation error
EE 25
MG2 antenna rotation error
EE 35
MG1/2 antenna rotation error
EE 16
MG1 thermistor open
EE 26
MG2 thermistor open
EE 17
MG1 temperature, too high
EE 27
MG2 temperature, too high
EE 18
Magnetron 1
EE 28
Magnetron 2
EE 38
Magnetron 1& 2
EE 29
Exhaust thermistor open/short
EE 19
No food
EE 39
EE 60
Small food
Not correct frequency
Error history
display
Usual error
display
Content of error
If the power supply voltage is higher than 240V+10% (264V), EE4 will be displayed.
If the power supply voltage is lower than 230V-12% (202V), EE5 will be displayed.
NOTE 1:
" " means that the parts should be replaced when EE11, EE21, EE31 or EE81 is indicated on the display.
NOTE 2:
R1900M
6 – 1
R1900M
Service Manual
 
CHAPTER 6. 
TEST PROCEDURES
[1] A: MAGNETRON TEST
CARRY OUT 3D CHECKS.
Isolate the magnetron from high voltage circuit by removing all leads connected to filament terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron filament terminals, the meter should show a
reading of less than 1 ohm.
To test for short circuit filament to anode condition, connect ohmmeter between one of the filament terminals and the case of the magnetron (ground).
This test should be indicated an infinite resistance. If a low or zero resistance reading is obtained then the magnetron should be replaced.
1. MICROWAVE OUTPUT POWER (1 litre water load)
The following test procedure should be carried out with the microwave oven in a fully assembled condition (outer case fitted). Microwave output power
from the magnetron can be measured by IEC test procedure, i.e. it can be measured by using water load how much it can be absorbed by the water
load. To measure the microwave output power in the microwave oven, the relation of calorie and watt is used. When P(W) heating works for t (sec-
ond), approximately P x t/4.187 calorie is generated. On the other hand, if the temperature of the water with V(ml) rises  T (
°C) during this microwave
heating period, the calorie of the water is v x  T.
Measuring condition:
1) Container
The water container must be a cylindrical borosilicate glass vessel having a maximum material thickness of 3 mm and an outside diameter of
approximately 190 mm.
2) Temperature of the oven and vessel
The oven and the empty vessel are at ambient temperature prior to the start of the test.
3) Temperature of the water
The initial temperature of the water is (10
±1)°C
4) Select the initial and final water temperature so that the maximum difference between the final water temperature and the ambient temperature is
5
°C.
5) Select stirring devices and measuring instruments in order to minimize addition or removal of heat.
6) The graduation of the thermometer must be scaled by 0.1
°C at minimum and an accurate thermometer.
7) The water load must be (1000
±5) g.
8) “t” is measured while the microwave generator is operating at full power. Magnetron filament heat-up time is not included.
NOTE: The operation time of the microwave oven is “t + 3" sec. (3 sec. is magnetron filament heat-up time.)
Measuring method:
1) Measure the initial temperature of the water before the water is added to the vessel.
(Example: The initial temperature T1 = 11
°C)
2) Add the 1 litre water to the vessel.
3) Place the load on the centre of the shelf.
4) Operate the microwave oven at HIGH until the temperature of the water rises by a value  T of (10
±2)K.
5) Stir the water to equalize temperature throughout the vessel.
6) Measure the final water temperature. (Example: The final temperature T2 = 21
°C)
7) Calculate the microwave power output P in watts from above formula.
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL WHILE THE OVEN IS IN OPER-
ATION.
SERVICE INFORMATION
IMPORTANT:
When the magnetron MG1 and/or MG2 is replacing, the relays (RY3 and RY4) on control unit must be replaced at the 
same time. Because if the magnetron's life has been over, the relay's life may also be over.
   The formula is as follows;
           P x t / 4.187 = V x   T+ 0.55 x mc (T2-T0)                                   P (W) = 4.187 x V x  T / t + 0.55 x mc (T2-T0)/t
   Our condition for water load is as follows:
          Room temperature (T0) ......................... around 20°C                         Power supply Voltage ........................... Rated voltage
          Water load ........................................................1000 g                          Initial temperature (T1) .................................... 10±1°C
          Heating time ..................................................... 22 sec.                          Mass of container (mc) ...................................... 330 g
        T2 .................................................... Final Temperature               P = 190 x  T
R1900M
6 – 2
JUDGEMENT: The measured output power should be at least 
± 15% of the rated output power.
CAUTION: 1
°C CORRESPONDS TO 150 WATTS. REPEAT MEASUREMENT IF THE POWER IS INSUFFICIENT.
2. MICROWAVE OUTPUT POWER (2000 cc alternative method)
The power output of this oven is rated using the method specified by IEC 60705. Full details of how to curry out this procedure can be found in the
Sharp Technical Training notes which is available from Sharp Parts Centre (part number SERV-LITMW01).
The IEC-60705 procedure must be carried out using laboratory-type procedures and equipment.
These requirements make the procedure unsuitable for routine performance checks.
NOTE: The following test method gives an indication of the output power only, it cannot be used to establish the actual/rated output power. If the true
output power is required, then the IEC60705 test method must be used.
Alternative simplified method:
1. Place 2 litres of cold water (between 12
°C and 20°C) in a suitable container.
2. Stir the water and measure the temperature in 
°C. Note temperature as T1.
3. Place the container in the microwave and heat the water for 47 sec. on full power.
4. When the 47 sec. is completed, remove the container and stir the water. Note temperature as T2.
5. Calculate the output power using the following formula:
R.F. Power Output = (T2 - T1) x 190.
NOTE: The result from this test should be within the allowance of 2000cc alternative method. (
±10%).
3. MICROWAVE LEAKAGE TEST
This oven should be tested for microwave leakage on completion of any repair or adjustment, following the procedure described in the Sharp Techni-
cal Training notes (part number SERV-LITMW01). The maximum leakage permitted in BS EN 60335-2-25 is 50W/m
2
 (equivalent to 5W/m
2
), however
it is not normal to detect any significant leakage, therefore, any leakage which is detected should be investigated.
It is essential that only leakage detectors with current calibration traceable to National Physical Laboratories are used.
Suitable leakage detectors: CELTEC A100 / APOLLO X1
[2] B: POWER TRANSFORMER TEST
1. CARRY OUT 3D CHECKS.
2. Disconnect the leads to the primary winding of the power transformer. Disconnect the filament and secondary winding connections from the rest of
the HV circuitry. Using an ohmmeter, set on a low range, it is possible to check the continuity of all three winding. The following readings should be
obtained:
                  a.Primary winding -------------------- approximately 1.3 
Ω
                  b.Secondary winding --------------- approximately 76 
Ω 
                  c.Filament winding --------------------------- less than 1 
Ω
If the readings obtained are not stated as above, then the power transformer is probably faulty and should be replaced.
3. CARRY OUT 4R CHECKS.
          Room temperature ................................................................. To = 21
°C
          Initial temperature .................................................................. T1 = 11
°C
          Temperature after (22 + 3) = 25 sec. ...................................... T2 = 21
°C
          Temperature difference Cold-Warm .....................................  T1 = 10
°C
          Measured output power
          The equation is “P = 190 x  T" .................... P = 190 x 10
°C = 1900 Watts
WARNING: High voltages and large currents are present at the secondary winding and filament winding of the power transformer. It is 
very dangerous to work near this part when the oven is on. NEVER make any voltage measurements of the high-voltage cir-
cuits, including the magnetron filament.
1000g
1000g
1000g
T1 C
T2 C
Heat up for 25 sec.
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