DOWNLOAD Sharp XE-A202 Service Manual ↓ Size: 11.83 MB | Pages: 27 in PDF or view online for FREE

Model
XE-A202
Pages
27
Size
11.83 MB
Type
PDF
Document
Service Manual
Brand
Device
ECR / Service Manual
File
xe-a202.pdf
Date

Sharp XE-A202 Service Manual ▷ View online

XE-A202V
TEST FUNCTION
– 12 –
CHAPTER 5. TEST FUNCTION
1. TEST ITEMS
The test items are as follows:
2. DESCRIPTION OF EACH DIAGNOSTIC
PROGRAM
1) DISPLAY BUZZER TEST
1
Key operation
2
Test procedure
The decimal point will shift in steps of 1 digit from the lower digit to
the upper (every 200 m sec).
After that, all segments turn on (about 1 sec)
This mode is repeated.
At the same time, the buzzer sounds continuously.
3
Check that:  
A) Each position is correctly displayed.
B) The brightness of each number is uniform.
C) The buzzer sound is normal.
4
End of testing
You can exit the test mode by pressing any key. The following is
printed.
1 0 0
2) KEY CODE
1
Key operation
2
Test procedure
3
Check that: 
KEY code: Every time a key is pressed, the code of that key is dis-
played as a decimal number.
When a key is pressed twice or pressed in an incorrect manner, ---
will be displayed.
4
End of testing
You can exit the test mode by turning the mode switch to a position
other than the SRV mode. The printer prints as follows:
1 0 1
3) PRINTER TEST
1
Key operation
2
Test procedure
3
Check that:
The print is free from contamination, blur, and uneven density. 
4
End of testing
The test will end automatically.
4) KEYBOARD TEST
1
Key operation
2
Test procedure
The keyboard is checked using the sumcheck data of the key code.
3
Check:
A) The content of completion print
NO.
Code
Description
1
100
Display buzzer test 
2
101
Key code
3
102
Printer test
4
104
Keyboard test
5
105
mode switch test
6
106
Printer sensor test
7
107
Clock display test
8
110
Drawer 1 open & sensor test
9
120
External RAM test
10
121
CPU internal RAM test
11
140
CPU internal ROM test
12
160
AD conversion port test
13
500
RS232C test
14
550
Sleep mode test
RCPT/PO
100
Display at operator side
1 . 2 . 3 . 4 . 5 . 6 . 7 . 8 . 9 . 0 .
Display at front side
4 . 5 . 6 . 7 . 8 . 9 . 0 .
Display at operator side
8 . 8 . 8 . 8 . 8 . 8 . 8 . 8 . 8 . 8 .
Display at front side
8 . 8 . 8 . 8 . 8 . 8 . 8 .
RCPT/PO
101
Display
KEY CODE
RCPT/PO
102
Display
1 2 3 4 5 6 7 8 9 0
ZZZZZZ
----------------ZZZZZ
ZZZZZZ
----------------ZZZZZ
ZZZZZZ
----------------ZZZZZ
           3 lines of 24 Z's are printed.
RCPT/PO
104
Display    
1 0 4
KEY CODE
XE-A202V
TEST FUNCTION
– 13 –
4
End of testing
When the test ends normally
104
When an error occurs
E- ~ - 104
Note: Calculation of key sumcheck data
The hard code (hexadecimal number) at the position (excluding
feed key) where there is an input data contact is added.
However, the end key (CA/AT/NS) is not added.
This data to which hard codes have been added is converted into
a decimal number value, which will become the sumcheck data
that will be entered when the Diag is started.
5) MODE SWITCH TEST
1
Key operation
2
Test procedure
The above x must be read in the correct order. (If the contact is
open, 9 will be displayed.)
3
Check:
The display during testing and the content of the completion print. 
4
End of testing
When the test ends normally:
105
When an error occurs:
E- ~ - 105
6) PRINTER SENSOR TEST
1
Key operation
2
Test procedure
Check the status of paper end sensor and head up sensor.
3
Check the following: 
X:1 - Paper present
Y:1 - Head DOWN
   O - Out of paper
   O - Head UP
4
End of testing
You can exit the test mode by pressing any key and the printer prints
the following:
1 0 6
7) CLOCK TEST
1
Key operation
2
Test procedure
3
Check that:
“-” blinks and the clock counts up.
4
End of testing
When any key is pressed, the date and time are printed and the test
mode will terminated.
8) DRAWER 1 OPEN AND SENSOR TEST
1
Key operation
2
Test procedure
3
Check that:
A) The drawer opens normally.
B) The sensor correctly indicates the status of the drawer 1.
*
On the XE-A202, “C” (CLOSED) is always displayed.
4
End of testing
You can exit the test mode by pressing any key. The printer prints
the following.
1 1 0
9) EXTERNAL RAM TEST
1
Key operation
2
Test procedure
The standard 128 Kbyte RAM is checked.
The contents of the memory are lost after this test.
RAM(08000H ~ 27FFFH area) is tested in the following procedure:  
a) Data in the test area is stored.
b) Write “00H”
c) Read and compare “00H” and then write”55H”
d) Read and compare “55H” and then write”AAH”
e) Read and compare “AAH”
f) Restore stored data.
If an error occurs at a step, the error is printed.
If an error does not occur, the following addresses are checked.
Addresses to be checked:
10000H , 10001H , 10002H , 10004H , 10008H
10010H , 10020H , 10040H , 10080H ,
10100H , 10200H , 10400H , 10800H ,
11000H , 12000H , 14000H , 18000H ,
20000H
3
Check:
A) The completion print.
RCPT/PO
105
Display    
1 0 5                     X
MODE:
     x
:
_PGM_         _  q _OP X/Z_REG_MGR_X1/Z1_X2/Z2____PGM
1
2
9
3
4
5
6
7
1
p
RCPT/PO
106
7-segment display:    
1 0 6               X Y
RCPT/PO
107
7-segment display:
Displayed digit:
8     7   6     5 4 3 2     1
hour
min
sec
Blinks at an interval of 0.5 sec.
Display    
1 0 6
XXXXXX - XXXXXX
year month day
hour min sec
RCPT/PO
110
Display    
1 1 0
X
X: O = DRAWER OPEN
C  = DRAWER CLOSED
RCPT/PO
120
Display    
1 2 0
XE-A202V
TEST FUNCTION
– 14 –
4
End of testing
The program ends after printing.
When the test ends normally.
 120
When the test ends abnormally. Ex- ~ -
 120
*****
x = 1: Data error
x = 2: Address error
When an error occurs, the printer outputs the error message and
then the address where the error has occurred in the area ****. 
10) CPU internal RAM test
1
Key operation
2
Test procedure
The test program checks internal RAM of the CPU.
The contents of the memory are lost after this test.
RAM (00400H - 053FFH area) is tested in the following procedure.  
a) Data in the test area is stored.
b) Write “00H”
c) Read and compare “00H” and then write “55H”
d) Read and compare “55H” and then read “AAH”
e) Read and compare “AAH”
f) Stored data is restored. 
If an error occurs at a step, the error is printed.
If an error does not occur, the following addresses are checked.
Addresses to be checked:
01000H , 01001H , 01002H , 01004H , 01008H
01010H , 01020H , 01040H , 01080H ,
01100H , 01200H , 01400H , 01800H ,
02000H , 04000H 
3
Check:
The completion print.
4
End of testing.
The test program ends after printing.
When the test ends normally.
 121
When the test ends abnormally. Ex- ~ -
 121
*****
x = 1: Data error
x = 2: Address error
If an error occurs, the printer outputs the error message and then
the address where the error has occurred in the area ****.
11) CPU internal ROM test
1
Key operation
2
Test procedure
The test program checks that the checksum of the CPU internal
flash ROM (C0000H - FFFFFH) is correct.
The lower two digits of the checksum should be 10H.(pending)
3
Check:
The completion print.
4
End of testing
The test will automatically be terminated and the printer prints as fol-
lows:
When the test ends normally.
140
ROM
******** (CPU CODE)
******** (Version)
When the test ends abnormally. E- ~ -
140
ROM
******** (CPU CODE)
******** (Version)
12) AD conversion port
1
Key operation
2
Test procedure
The test program displays the voltage of each AD port.
3
End of testing
You can exit the test mode by pressing any key.
The printer prints the follwing.
1 6 0
13) RS232C test
Install the RS232C loopback connector. (UKOG-6705RCZZ)
1
Key operation
2
Test procedure
Control signal check
Data communication check
A loopback test of 256-byte data between SD-RD is performed.
DATA: $00 - $FF   BAUD RATE: 9600 BPS
3
Check: 
The completion print.
4
End of testing
Completion print 
RS TEST
OK
Error print 
RS TEST
**NG**ERxx
xx
Contents of the error
01 
ER DR error
02 
ER CI error
03
RS CD error
04
RS CS error
05
SD RD error  
DATA data
06
SD RD error 
DATA error/framing error
14) Sleep mode test
1
Key operation
2
Test procedure 
The test program checks the system in SLEEP MODE (The display
goes off and the Decimal point comes on) and then waits for any
status change (KEY input or RS PORT change).
3
Check that:
A) The display goes off (excluding Decimal point) 
B) The system turns active when any key is pressed.
4
End of testing
The test program will automatically be terminated and the printer
prints the following.
5 5 0
RCPT/PO
121
Display    
1 2 1
RCPT/PO
140
Display    
1 4 0
OUT PUT
IN PUT
/ER
/RS
/DR
/CI
/CD
/CS
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
ON
ON
OFF
ON
ON
OFF
OFF
ON
ON
ON
ON
ON
ON
RCPT/PO
160
1 6 0 1
1 6 0 2
1 6 0 3
X X X
X X X
X X X X
1. Head temperature
2. Head voltage
3. Battery voltage
RCPT/PO
500
7-segment display:    
5 0 0
RCPT/PO
550
XE-A202V
IPL (Initial Program Loading) FUNCTION
– 15 –
CHAPTER 6. IPL (INITIAL PROGRAM LOADING) FUNCTION
The application program of the XE-A202 is written into the Flash ROM
in the CPU. 
Since the CPU supplied as a service part does not include the applica-
tion program in it, the application program must be written when the
CPU is replaced with a new one. 
To write the application program into the Flash ROM, connect the PC
and the XE-A202 with an RS-232C cable, and execute the PC software.
*
Use a D-Sub 9pin cross cable employed in conventional communica-
tion between ECR-ECR (See APPENDIX: RS232C CABLE). 
[Related parts/Tool]
[IPL PROCEDURE]
1) Connect the XE-A202 and PC with an RS-232C cable.
<XE-A202 side>
2) Turn off the AC Power. (& remove batteries.)
3) Open the cabinet.
4) Change the IPL JUMPER PIN (SP1) to the rear side. 
5) Close the cabinet.
6) Turn on the AC Power.
(At this time, ECR looks like inactive, but ECR waits the ROM data
from PC.)
<IPL software on PC>
7) Copy the following files in "PosUtilityTool3" into the hard disk of PC. 
Postool3.exe
A202v.ROM
8) Boot "Postool3.exe."
9) Push [Add Files] in the screen.
10) Select the ROM DATA file.  (File name: A202V.ROM)
11) By pushing [Send] in the screen, the ROM data is sent from PC to
ECR.
The address counter is shown on PC and counts up.
12) After about 3-minuites, the message "Complete" is shown on PC.
<After booting>
<After pushing "Add Files">
*
1 COM Port is selectable between COM1 and 2.
*
2 For "Send Type", select "Direct".
*
3 Do not select "Extra Setting".
<XE-A202 side>
12) Turn on the AC Power.
13) Open the cabinet.
14) Change the Jumper PIN (SP1) to the front side. (default position)
15) Close the cabinet.
16) Turn on the AC Power. 
Master Reset will be performed. If not, power off the XE-A202,
wait 1miniute and turn on the power again.
PARTS NAME
PARTS CODE
LOCATION
No.
CPU (without application
program)
VHI30624FGA-1
IC5
PosUtilityTool3
Software
<Main PWB>
Default
SP1
SP1
When IPL
Page of 27
Display

Click on the first or last page to see other XE-A202 service manuals if exist.