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Remove the screw 

1

.

Remove the Loading Motor.
Remove the Worm.

1.
2.
3.

Fig. 2-6-A

• Screw Torque: 3 

±

 0.5kgf•cm

Loading Motor

1

Main Chassis

Worm

Turn the Pinch Roller Cam clockwise so that the
Tension Holder hook is set to the position of Fig. 2-7-A
to move the Tension Arm Ass'y.
Remove the Tension Spring.
Unlock the 2 supports 

1

 and remove the Tension

Band.
Unlock the support 

2

 and remove the Tension Arm

Ass'y.
Unlock the support 

3

 and remove the Tension

Connect.
Float the hook 

4

 and turn it clockwise then remove the

Tension Holder.

1.

2.
3.

4.

5.

6.

Fig. 2-7-A

Tension Arm Ass'y

Fig. 2-7-B

Fig. 2-7-D

Tension Band

Tension Spring

1

2

4

Tension Band

Tension Arm Ass'y

3

1

Tension Holder

Tension Connect

1.

2.

3.

In case of the Tension Band installation, note the
direction of the installation. (Refer to Fig. 2-7-C)
In case of the Tension Band installation, install correctly
as Fig. 2-7-D.
In case of the Tension Connect installation, install as
the circled section of Fig. 2-7-E.

Tension Band

Tension Connect

Tension Connect

Fig. 2-7-E

Tension Connect

Main Chassis

Fig. 2-7-C

Tension Band

Tension Connect

1.

2.

3.

In case of the Worm installation, check if the value of
the Fig. 2-6-B is correct.
In case of the Loading Motor installation, hook the wire
on the Cassette Opener as shown Fig. 2-6-C.
When installing the wires between Capstan DD Unit
and Loading Motor, connect them correctly as shown
Fig. 2-6-D.

Loading Motor

Capstan DD Unit

-

+

L2

L1

Pink

Fig. 2-6-D

White

Fig. 2-6-B

19.2 

±

 0.1mm

Safety surface for pressing
of the insert.

Fig. 2-6-C

Loading Motor

Cassette Opener

Fig. 2-9-B

Big Hole
(S Reel)

Small Hole
(T Reel)

Fig. 2-9-C

Idler Arm Ass'y

Clutch Gear

Idler Arm Ass'y

Clutch Gear

Fig. 2-8-B

T Brake Band

1. In case of the T Brake Band installation, install correctly

as Fig. 2-8-B.

T Brake Arm

T Brake Band

T Brake Arm

Remove the S Reel and T Reel.
Remove the 2 Polyslider Washers 

1

.

Remove the Idler Arm Ass'y and Idler Gear.

1.
2.
3.

Take care not to damage the gears of the S Reel and T
Reel.
The Polyslider Washer may be remained on the back of
the reel.
Take care not to damage the shaft.
Do not touch the section "A" of S Reel and T Reel. (Use
gloves.) (Refer to Fig. 2-9-A) Do not adhere the stains
on it.
When you install the reel, clean the shaft and grease it
(FG-84M). (If you do not grease, noise may be heard in
FF/REW mode.)
After installing the reel, adjust the height of the reel.
(Refer to MECHANICAL ADJUSTMENT)

1.

2.

3.
4.

5.

6.

Fig. 2-9-A

S Reel

1

(A)

T Reel

(A)

1

Idler Arm Ass'y

Idler Gear

1.

2.

In case of the S Reel and T Reel installation, check if the
correct parts are installed. (Refer to Fig. 2-9-B)
In case of the Idler Arm Ass'y installation, install correctly
as Fig. 2-9-C.  And also set it so that the section "B" of
Fig. 2-9-A is placed under the Main Chassis tab.

Remove the T Brake Spring.
Turn the T Brake Arm clockwise and bend the hook
section to remove it.
Unlock the 2 supports 

1

 and remove the T Brake

Band.

1.
2.

3.

T Brake Band

Hook section

T Brake Spring

T Brake Arm

1

1

Fig. 2-8-A

(B)

A/C Head

2

2

A/C Head Spring

1

(3)

(1)

2

(2)

A/C Head Base

Spring Position

Fig. 2-11-B

Remove the screw 

1

.

Remove the FE Head.

1.
2.

FE Head

• Screw Torque: 5 

±

 0.5kgf•cm

• The FE Head is not installed on the Video Cassette Player.

Fig. 2-11-A

• Screw Torque: 5 

±

 0.5kgf•cm (Screw 

1

)

Fig. 2-12

1

Remove the screw 

1

.

Remove the A/C Head Base.
Remove the 3 screws 

2

.

Remove the A/C Head and A/C Head Spring.

1.
2.
3.
4.

Do not touch the A/C Head. (Use gloves.)
When you install the A/C Head Spring, install as shown in
Fig. 2-11-B.
When you install the A/C Head, tighten the screw (1) first,
then tighten the screw (2), finally tighten the screw (3).

1.
2.

3.

Unlock the support 

1

 and remove the Cassette

Opener.
Remove the Pinch Roller Block and P5 Arm Ass'y.

1.

2.

Fig. 2-10-A

1

Cassette Opener

P5 Arm Ass'y

Pinch Roller Block

Main Chassis

Do not touch the Pinch Roller. (Use gloves.)
In case of the Pinch Roller Block and the Pinch Roller
Cam installation, install correctly as Fig. 2-10-B.

1.
2.

Fig. 2-10-B

Can be seen the hole of the
Main Cam.

Can be seen the hole of
the Pinch Roller Cam.

P5 Arm Ass'y

Pinch Roller Block

Disconnect the following connector:
(CD2001)
Remove the 3 screws 

1

.

Remove the Cylinder Unit Ass'y.

1.

2.
3.

When you install the Cylinder Unit Ass'y, tighten the
screws from (1) to (3) in order while pulling the Ass'y
toward the left front direction.

Fig. 2-13

1.

• Screw Torque: 3 

±

 0.5kgf•cm

Cylinder Unit Ass'y

1

1

1

(1)

(3)

(2)

1.

2.

Remove the E-Ring 

1

 and remove the Main Loading

Gear.
Remove the Main Rod, Tension Lever, Loading Arm S
Unit and Loading Arm T Unit.

1

Main Rod

Main Loading Gear

Tension Lever

Loading Arm T Unit

Loading Arm S Unit

Fig. 2-16-A

Remove the Capstan Belt.
Remove the screw 

1

.

Remove the Capstan Holder.
Remove the 3 screws 

2

.

Remove the Capstan DD Unit.

1.
2.
3.
4.
5.

• Screw Torque: 4 

±

 0.5kgf•cm

Capstan DD Unit

Capstan Belt

Fig. 2-14

1

2

Capstan Holder

2

2

Fig. 2-15-A

In case of the Pinch Roller Cam and Main Cam
installation, install them as the circled section of Fig. 2-
15-B so that the each markers are met. (Refer to Fig.
2-15-B)

Fig. 2-15-B

Remove the E-Ring 

1

, then remove the Main Cam.

Remove the E-Ring 

2

, then remove the Pinch Roller

Cam and Joint Gear.

1.
2.

1

Main Cam

Pinch Roller Cam

Joint Gear

2

1.

Pinch Roller Cam

Main Cam

Marker

1. When you install the Loading Arm S Unit, Loading Arm

T Unit and Main Loading Gear, align each marker.
(Refer to Fig. 2-16-B)

Fig. 2-16-B

Loading Arm T Unit

Main Loading Gear

Marker

Marker

Loading Arm S Unit