Sharp XL-HP600 (serv.man21) Service Manual ▷ View online
– 5 –
XL-HP600E
■
Remote control
1. Remote Control Transmitter
2. CD Direct Play Buttons
3. CD Track Down or Fast Reverse, Tape Fast Wind,
2. CD Direct Play Buttons
3. CD Track Down or Fast Reverse, Tape Fast Wind,
Tuner Preset Down Button
4. Clock Button
5. Equaliser Mode Select Button
6. Extra Bass Button
7. On/Stand-by Button
8. CD Button
9. Tuner (Band) Button
5. Equaliser Mode Select Button
6. Extra Bass Button
7. On/Stand-by Button
8. CD Button
9. Tuner (Band) Button
10. Tape Button
11. Video/Auxiliary Button
12. CD Track Up or Fast Forward, Tape Fast Wind,
11. Video/Auxiliary Button
12. CD Track Up or Fast Forward, Tape Fast Wind,
Tuner Preset Up Button
13. Volume Up and Down Buttons
14. Direct Search Buttons
15. Programme Clear Button
16. CD Memory Button
17. CD Stop Button
18. CD Pause Button
19. Tape Reverse Mode Select Button
20. Tape Reverse Play Button
21. Tape Stop Button
22. CD Play or Repeat Button
23. Tape Record Pause Button
24. CD Random Button
25. Tape Forward Play Button
14. Direct Search Buttons
15. Programme Clear Button
16. CD Memory Button
17. CD Stop Button
18. CD Pause Button
19. Tape Reverse Mode Select Button
20. Tape Reverse Play Button
21. Tape Stop Button
22. CD Play or Repeat Button
23. Tape Record Pause Button
24. CD Random Button
25. Tape Forward Play Button
Buttons with " " mark in the illustration or highlighted in bold on the
right can be operated on the remote control only.
right can be operated on the remote control only.
1
2
3
4
5
6
6
7
8
9
10
11
12
14
13
15
16
16
22
23
24
25
23
24
25
17
18
19
20
19
20
21
XL-HP600E
– 6 –
1
Top Cabinet
1. Screw ...................... (A1) x5
6-1
2
Side Panel
1. Screw .................... (B1) x10
6-1
(Left/Right)
3
Rear Panel
1. Screw ...................... (C1) x8
6-2
2. Screw ...................... (C2) x2
3. Flat Cable ............... (C3) x1
3. Flat Cable ............... (C3) x1
4
CD Changer
1. Hook ........................ (D1) x2
6-2
Mechanism Unit
2. Socket ..................... (D2) x1
3. Flat Cable ............... (D3) x2
5
Front Panel
1. Screw ...................... (E1) x3 6-2,6-3
2. Hook ........................ (E2) x2
6-3
3. Socket ..................... (E3) x2
4. Flat Cable ............... (E4) x2
4. Flat Cable ............... (E4) x2
6
Main PWB
1. Screw ...................... (G1) x2 6-2,7-1
2. Socket ..................... (G2) x2
2. Socket ..................... (G2) x2
7-1
7
Power PWB
1. Screw ...................... (H1) x4
7-1
8
Display PWB
1. Knob ......................... (J1) x1
7-2
2. Screw ....................... (J2) x9
3. Flat Cable ................ (J3) x1
3. Flat Cable ................ (J3) x1
9
Tape Mechanism 1. Screw ...................... (K1) x4
7-2
10
Headphones PWB 1. Screw ....................... (L1) x1
7-2
11
CD Servo PWB
1. Screw ...................... (M1) x3
7-3
(Note 1)
2. Socket ..................... (M2) x6
12
CD Changer
1. Screw ...................... (N1) x4
7-3
Mechanism Unit
2. Screw ...................... (N2) x2
7-4
3. Top Board ............... (N3) x1
4. Stabilizer Holder ..... (N4) x1
5. Disk Tray ................. (N5) x3
6. Screw ...................... (N6) x3
7. Guide,Mecha Holder .. (N7) x1
8. Screw ...................... (N8) x1
9. Stopper ................... (N9) x1
10. Holder,Mecha ..... (N10) x1
11. Screw .................. (N11) x4
4. Stabilizer Holder ..... (N4) x1
5. Disk Tray ................. (N5) x3
6. Screw ...................... (N6) x3
7. Guide,Mecha Holder .. (N7) x1
8. Screw ...................... (N8) x1
9. Stopper ................... (N9) x1
10. Holder,Mecha ..... (N10) x1
11. Screw .................. (N11) x4
DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling
the unit and reassembling it, to keep it safe and ensure
excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall
Follow the below-mentioned notes when disassembling
the unit and reassembling it, to keep it safe and ensure
excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall
outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to
be removed when disassembling the unit. After servicing
the unit, be sure to rearrange the leads where they were
before disassembling.
the unit, be sure to rearrange the leads where they were
before disassembling.
4. Take sufficient care on static electricity of integrated
circuits and other circuits when servicing.
Figure 6-2
STEP
REMOVAL
PROCEDURE
FIGURE
Figure 6-1
(A1) x2
ø3x12mm
ø3x12mm
(A1) x2
ø3x12mm
ø3x12mm
(A1) x1
ø3x10mm
ø3x10mm
(B1) x3
ø3x10mm
ø3x10mm
(B1) x2
ø3x10mm
ø3x10mm
(B1) x2
ø3x10mm
ø3x10mm
(B1) x2
ø3x10mm
ø3x10mm
(B1) x1
ø3x10mm
ø3x10mm
Side Panel
(Left)
Front Panel
Top Cabinet
Side Panel
(Right)
Rear
Panel
Panel
(E1) x1
ø3x10mm
ø3x10mm
(G1) x1
ø3x10mm
ø3x10mm
(C1) x8
ø3x10mm
ø3x10mm
(C3) x1
(D2) x1
(C2) x2
ø3x10mm
ø3x10mm
Front Panel
CD Servo PWB
Rear
Panel
Panel
Main PWB
Jack PWB
Hook
(D1)x1
(D1)x1
Pull
Display PWB
Pull
Hook
(D1)x1
CD Changer
Mechanism Unit
Mechanism Unit
(D3) x2
Figure 6-3
(E1) x2
ø3x10mm
ø3x10mm
(E3) x1
Front Panel
Hook
(E2)x1
(E2)x1
(E3) x1
(E4) x2
Main PWB
Power PWB
Display PWB
Pull
Pull
Hook
(E2)x1
Tape
Mechanism
Mechanism
Note 1:
After removing the connector for the optical pickup from the
connector, wrap the conductive aluminium foil around the front end
of the connector so as to protect the optical pickup from electro-
static damage.
connector, wrap the conductive aluminium foil around the front end
of the connector so as to protect the optical pickup from electro-
static damage.
– 7 –
XL-HP600E
Figure 7-1
Figure 7-2
Figure 7-3
(G1) x1
ø3x6mm
ø3x6mm
(H1) x4
ø4x8mm
ø4x8mm
(G2) x1
(G2) x1
Main PWB
Power PWB
(J2) x9
ø2.6x10mm
ø2.6x10mm
(K1) x4
ø3x10mm
ø3x10mm
(J3) x1
(L1) x1
ø3x10mm
ø3x10mm
(J1) x1
Front Panel
Display PWB
Tape
Mechanism
Mechanism
Open
Cassette
Holder
Holder
Headphones
PWB
PWB
(M1) x3
ø3x10mm
ø3x10mm
(N1) x2
ø3x10mm
ø3x10mm
(N1) x2
ø3x10mm
ø3x10mm
(M2) x6
CD Servo PWB
CD Changer
Mechanism Unit
Mechanism Unit
1
Woofer
1. Net Frame ............... (A1) x1
7-5
2. Catching Holder ...... (A2) x4
3. Screw ...................... (A3) x4
4. Screw ...................... (A4) x4
3. Screw ...................... (A3) x4
4. Screw ...................... (A4) x4
2
Tweeter
1. Screw ...................... (B1) x2
7-5
STEP
REMOVAL
PROCEDURE
FIGURE
Figure 7-5
Net Frame
(A1) x1
(A1) x1
(A2) x2
(A3) x2
ø3x12mm
ø3x12mm
(A3) x2
ø3x12mm
ø3x12mm
(A4) x4
ø4x12mm
ø4x12mm
Woofer
Tweeter
(B1) x2
ø3x10mm
ø3x10mm
(A2) x2
Figure 7-4
(N2) x2
ø2 x7mm
ø2 x7mm
(N6) x1
ø2.6 x12mm
ø2.6 x12mm
(N6) x2
ø2 x6mm
ø2 x6mm
(N11) x4
ø2.6 x10mm
ø2.6 x10mm
(N4) x1
Stabilizer Holder
Push
Spring
Disc Tray 1
Disc Tray 2
Press in turns the arrow
parts, starting with the
uppermost one, to
withdraw the disc trays.
parts, starting with the
uppermost one, to
withdraw the disc trays.
Disc Tray 3
Pawl
CD
Mechanism
Mechanism
Top Board
(N3) x1
(N3) x1
(N7) x1
(N10) x1
1
(N8) x1
ø3 x3mm
ø3 x3mm
(N5) x3
2
3
3
(N9) x1
Turn clockwise the
main cam to raise the
CD mechanism up to
the uppermost position.
main cam to raise the
CD mechanism up to
the uppermost position.
XL-HP600E
– 8 –
REMOVING AND REINSTALLING THE MAIN PARTS
TAPE MECHANISM SECTION
Perform steps 1 to 9 of the disassembly method to remove the
tape mechanism.
tape mechanism.
How to remove the Record/Playback Head
(See Fig. 8-1)
(See Fig. 8-1)
1. When you remove the screws (A1) x 2 pcs and (A2) x 1 pc.,
the record/playback head can be removed.
How to remove the Pinch Roller
(See Fig. 8-2)
(See Fig. 8-2)
1. Carefully bend the pinch roller pawl in the direction of the
arrow <A>, and remove the pinch roller (B1) x 1 pc., in the
direction of the arrow <B>.
direction of the arrow <B>.
Note:
When installing the pinch roller, pay attention to the spring
mounting position.
When installing the pinch roller, pay attention to the spring
mounting position.
How to remove the Belt
(See Fig. 8-3)
(See Fig. 8-3)
1. Remove the main belt (C1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (C2) x 1 pc.
2. Remove the FF/REW belt (C2) x 1 pc.
How to remove the Motor (See Fig. 8-4)
1. Remove the screws (D1) x 2 pcs., to remove the motor.
Figure 8-1
Figure 8-2
Figure 8-3
Figure 8-4
(A1)x2
Ø2x6mm
Ø2x6mm
(A2)x1
Ø2x9mm
Ø2x9mm
Record/Playback
Head
Head
Erase Head
Clutch Ass'y
Pinch Roller
(B1)x1
(B1)x1
<A>
<B>
Pinch
Roller
Pawl
Roller
Pawl
Pull
Main Belt
(C1)x1
(C1)x1
FF/REW
Belt
(C2)x1
Belt
(C2)x1
Motor
FF/REW
Clutch
Clutch
Flywheel
(D1)x2
Ø2.6x5mm
Ø2.6x5mm
Motor
Clutch Ass'y
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