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Model
XL-3500 (serv.man20)
Pages
56
Size
2.67 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio / System
File
xl-3500-sm20.pdf
Date

Sharp XL-3500 (serv.man20) Service Manual ▷ View online

– 9 –
XL-3500H
Figure 9-1
Terminal PWB
Rear Panel
Main PWB
Tuner PWB
(G1) x5
ø3 x8mm
(E1) x2
ø3 x10mm
(G2) x2
ø3 x10mm
(G3) x2
(E2) x1
(F2) x1
(D1) x1
ø3 x10mm
(D2) x1
(F1) x1
ø3 x6mm
Chassis
Figure 9-3
Display PWB
CD 
Mechanism
Top Cabinet
Holder PWB
CD PWB
LED PWB
Holder,
Indicator Panel,CD
(J1) x4
ø2.5 x10mm
(H1) x1
(H2) x1
(H2) x1
(H3) x4
ø2.5 x10mm
(K1) x2
ø2.5 x10mm
Display PWB
Gear Box
Switch
PWB
Top Cabinet
(L2) x1
Hook
(L1) x2
Hook
(N1) x3
(M2) x1
(M1) x6
ø2.5 x10mm
Switch
PWB
Switch
Hook
(L1) x2
Pull
Pull
Pull
Pull
,
,
,
Gear Box
Hook
(N1) x3
( A3 ) x2
ø3 x12mm
( A4 ) x4
ø4 x12mm
( A2 ) x2
Special Screw
 Net Frame
( A1 ) x1
( A2 ) x2
Special Screw
Woofer
Tweeter
Figure 9-2
1
Speaker
1. Net Frame ........... (A1) x1
9-4
2. Special Screw ..... (A2) x4
3. Screw .................. (A3) x2
4. Screw .................. (A4) x4
STEP
REMOVAL
PROCEDURE
FIGURE
Figure 9-4
XL-3500H
– 10 –
How to remove the CD lid (See Fig. 10-1.)
Perform steps 1 to 13 of the disassembly method to remove
the gear box.(See page 8,9)
1. Remove the screws (A1) x 2 pcs., to remove the CD lid
    motor.
2. Remove the hooks (A2) x 3 pcs., to remove the worm wheel.
Caution:
Be careful so that the gear is not damaged.
(The damage gear emits noise during searching.)
REMOVING AND REINSTALLING THE MAIN PARTS
Figure 10-1
Figure 10-2
(A1) x2
ø2 x3mm
Hook
(A2) x3
CD Lid Motor
Worm Wheel
CD MECHANISM SECTION (See Fig. 10-2.)
Perform steps 1 to  9 of the disassembly method to remove the
CD mechanism.(See page 8,9)
1. Remove the mechanism cover, paying attention to the
pawls (A1)x 4 pcs.
2. Remove the screws (A2) x 2 pcs., to remove the shaft (A3)
x 1 pc.
3. Remove the stop washer (A4) x 1 pc., to remove the gear
    (A5) x 1 pc.
4. Remove the pickup unit.
Note:
After removing the connector for the optical pickup from the
connector, wrap the conductive aluminium foil around the
front end of connector remove to pretect the optical pickup
from electrostatic damage.
Pickup unit
(A2) x2
ø2.6 x6mm
(A1) x4
CD Mechanism
Shaft
(A3) x1
Gear
(A5) x1
Stop Washer
(A4) x1
Mechanism Cover
– 11 –
XL-3500H
ADJUSTMENT
TUNER SECTION
AM
GND
FM
75
OHMS
ANTENNA
TERMINAL
SO301
T302
FE301
T306
IC303
T351
VR351
TP301
FM Mute
Level
AM Band
Coverage fL
AM
Tracking fL
AM IF
IC302
20
TUNER PWB-B1
Adjusting
Parts
Display
Frequency
• Setting the Test Mode
Keeping the FF/FWD button and MEMORY/SET button
pressed, turn on ON/STAND-BY. Then, the frequency is
initially set in the memory as shown in Table. Call it with the
VOLUME UP/DOWN button to use it for adjustment and check
of tuner circuit.
Preset No.
FM
Preset No.
AM
1
87.50 MHz
6
522 kHz
2
108.00 MHz
7
1,620 kHz
3
98.00 MHz
8
990 kHz
4
90.00 MHz
9
603 kHz
5
106.00 MHz
10
1,404 kHz
• FM Mute Level
Signal generator: 1 kHz, 40 kHz dev., FM modulated
*1. Adjust so that an output signal appears.
Check Point
Instrument
Connection
Display
Frequency
87.5 MHz
87.5 MHz
2.2 V 
±
 0.7 V
TP301
108 MHz
108 MHz
7.3 V 
±
 1.0 V
TP301
• Check FM VT
Signal generator: 1 kHz, 40 kHz dev., FM modulated
98.00 MHz
98.00 MHz
VR351*1
Input: SO301
(30 dB
µ
V)
Output: Speaker
Terminal
Instrument
Connection
*1. Input: Antenna,
Output: Speaker Terminal
*2. Input: Input is not connected,
Output: TP301
Frequency
Frequency
Display
Setting/
Adjusting
Parts
Instrument
Connection
AM IF
450 kHz
1,620 kHz
T351
*1
 AM Band
522 kHz
(fL): T306
*2
Coverage
1.1 
±
 0.1 V
AM
990 kHz
990 kHz
(fL): T302
*1
Tracking
fL: Low-range frequency
fH: High-range frequency
Signal generator: 400 Hz, 30%, AM modulated
• AM IF/RF
Figure 11 ADJUSTMENT POINTS
XL-3500H
– 12 –
2. CD Test Mode (TEST 1)
In the CD test mode the operation of each step is possible even if the LID-SW is off.  If focus cannot be taken in step 3 or any error
is processed, it is impossible to proceed to the next step.  During error processing, end the test mode by pressing the ON/STAND-
BY button or return to the step 1 by pressing the CD STOP button.  Any other operations are inhibited.
1. Step 1 Mode
When the CD test mode is obtained, the following display lights up.  Then CD initialization operation flow proceeds up to CD
STB off to wait for the following buttons to be pressed.
One second after display lights up
Press the following buttons in this state to obtain the operations specified below.
"ON/STAND-BY" ...... Test mode and power turned off to shift to the ordinary standby mode.
"FF/FWD" ................. After the pickup returns to the innermost periphery, it slides toward the outer periphery while this button
is pressed.
"REW/REV" .............. After the pickup returns to the innermost periphery, it slides toward the inner periphery while this button
is pressed.  If PICKUP IN is on, input is invalid.
"PLAY" ..................... Shift to step 2
"STOP" ..................... Invalid
"FUNCTION" ............ Shift to step 5
*  In case of initialization, the pickup is moved toward the inner periphery. Any buttons other than "ON/STAND-BY" button are
not accepted until the shift of pickup to the inner periphery is completed at this time. If PICKUP IN SW ON cannot be detected
within 10 seconds, the slide motor stops, and the following error display appears.  Press the ON/STAND-BY button to end
the test mode, or press the CD STOP button to return to step 1.  Any other operations are inhibited.
TEST MODE
The test mode applied to this microcomputer has three modes, namely the ordinary test mode for adjustment or measurement,
the aging test mode, and the self-diagnosis test mode for self-judgment in case of final product inspection.
1.  Turning on the test mode
For obtaining each test mode, press the ON/STAND-BY button, while keeping pressing the following two buttons in the ordinary
stand-by mode (power off ).  In this case, the main unit buttons are valid.  When turning the ON/STAND-BY on with remote control
buttons, test modes are not obtained.
[Ordinary test mode]
1. CD Test Mode (TEST 1).....................................BASS/TREBLE + STOP
2. Tuner Test Mode (TEST 2).................................BASS/TREBLE + VOL+
3. Electronic Volume Test Mode (TEST 3)............. BASS/TREBLE + VOL–
4. Timer Test Mode (TEST 4)................................. MEMORY/SET + STOP
5. LCD Test Mode (TEST 5)................................... MEMORY/SET + VOL–
6. Electric CD Lid Aging Test Mode (TEST 8)........ MEMORY/SET + VOL+
[Self-diagnosis Test Mode]
1.  Button input diagnosis test mode (TEST6).…....MEMORY/SET + PLAY
Processes are different depending on destinations at initial settings.
Page of 56
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