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Model
QT-CD180 (serv.man3)
Pages
13
Size
780.14 KB
Type
PDF
Document
Service Manual
Brand
Device
Audio / Portable / Part 1 - text
File
qt-cd180-sm3.pdf
Date

Sharp QT-CD180 (serv.man3) Service Manual ▷ View online

QT-CD180H/QT-CD180W
– 9 –
TAPE MECHANISM SECTION
Perform steps 1 to 4 of the disassembly method to remove the
tape mechanism. (See page 8.)
How to remove the record / playback and erase
heads (See Fig. 9-1.)
1. Remove the screws (A1) x 2 pcs., to remove the record/
playback head.
2. Remove the hooks (A2) x 2 pcs., toward the center
position as shown in Fig. 9-1. and then extract the erase
head upward.
Note:
After replacing the heads and  performing the azimuth
adjustment, be sure to apply screwlock.
How to remove the pinch roller (See Fig. 9-2.)
1. Remove the screw (B1) x 1 pc., and remove the pinch
roller upwards.
How to remove the belts (See Fig. 9-3.)
1. Remove the main belt (C1) x 1 pc.,  from the motor
pulley.
2. Remove the FF/REW belt (C2) x 1 pc., from the REW/FF
roller.
3. Put on the belts in the reverse order of removal.
Note:
When putting on the belt, ascertain that the belt is not twisted,
and clean it.
How to remove the motor
 (See Fig. 9-4.)
1. Remove the main belt. (See Fig. 9-3.)
2. Remove the screws (D1) x 2 pcs., to remove the motor
bracket.
3. Remove the screws (D2) x 2 pcs., to remove the motor.
Note:
When mounting the motor, pay attention to the motor bracket
angle.
Figure 9-1
Figure 9-2
Figure 9-3
Figure 9-4
(A1) x1
ø2x7mm
(A1) x1
ø2x3mm
Record/Playback
Head
Erase Head
Hook
(A2)x2
REMOVING AND REINSTALLING THE MAIN PARTS
Pinch Roller
(B1) x1
ø1.5x2.5mm
Motor Bracket
Motor
Motor
(D2)x2
Special
Screw
(D1) x1
ø2.5x4mm
(D1) x1
ø2.5x4mm
Motor
REW/FF
Roller
Flywheel
FF/REW Belt
(C2)x1
Main Belt
(C1)x1
Motor Pulley
QT-CD180H/QT-CD180W
– 10 –
CD MECHANISM SECTION
Perform steps 1 to  6 of the disassembly method to remove the
CD mechanism. (See page 8.)
How to remove the pickup (See Fig. 10-2.)
1. Remove the screws (A1) x 2 pcs., to remove the shaft
(A2) x1 pc.
2. Remove the stop washer (A3) x1 pc., to remove the gear
(A4) x 1 pc.
3. Remove the pickup.
Stop 
Washer
(A3) x1
CD 
Mechanism
Gear
(A4) x1
Shaft
(A2) x1
Pickup
(A1) x2
ø2.6 x6mm
Figure 10-2
Figure 10-1
(E1) x 1
Stop Washer
Washer
Flywheel
How to remove the flywheel (See Fig. 10-1.)
1. Remove the belt. (See Fig. 9-3.)
2. Remove the stop washer (E1) x 1 pc., with a small
precision screwdriver to extract the flywheel from the
capstan metal.
Note:
When the stop washer is deformed or damaged, replace it
with a new one.
How to reinstall the parts
Install each part in the reverse order of the removal with care.
Note:
After removing the connector for the optical pickup from the
connector, wrap the conductive aluminium foil around the
front end of connector remove to protect the optical pickup
from electrostatic damage.
QT-CD180H/QT-CD180W
– 11 –
MECHANISM SECTION
• Driving Force Check
PLAY: TW-2412
Over 80 g
Torque Meter
Specified Value
• Torque Check
Torque Meter
Specified Value
Play: TW-2111
30 to 60 g.cm
Fast Forward: TW-2231
55 to 140 g.cm
Rewind: TW-2231
55 to 140 g.cm
• Tape Speed
MTT-111 Variable
3,000 
±
 90 Hz
Output: Speaker
resistor in
Terminal
motor. (M601)
(CNP201 Load
resistance: 4 ohms)
Instrument
Connection
Specified
Value
Test
Tape
TAPE SECTION
   Position of each switch or control
Volume control
Max
Function switch
Tape/Power Off
• Bias Oscillation
Adjustment Point
• Playback Amplifier Sensitivity Check
Instrument Connection
Test Tape
MTT-118
1.1 V 
±
 3 dB
Speaker Terminal
(Load resistance: 4 ohms)
Specified Value
ADJUSTMENT
TUNER SECTION
fL: Low-range frequency
fH: High-range frequency
• FM IF/RF
FM Detection
T2
FM
fL: L2
Band Coverage
fH: TC2
FM Tracking
fL:    88.0 MHz: L1
fH: 108.0 MHz: TC1
Test Stage
Specified
Value/Adjusting
Point
Instrument
Connection
Input: Pin 1 of IC1
Output: Pin 18 of IC1
Input: Antenna
Output: Speaker
Terminal (CNP201
Load resistance: 4
ohms)
• AM IF/RF
AM IF
T3
Input: Antenna
Output: Pin 18 of IC1
AM
fL: L4
Input: Antenna
Band Coverage
fH: TC4
Output: Speaker
AM Tracking
fL:     600 kHz: L3
Terminal (CNP201
fH: 1,400 kHz: TC3
Load resistance: 4
ohms)
Test Stage
Specified
Value/Adjusting
Point
Instrument
Connection
Figure 11 ADJUSTMENT POINTS
• Head Azimuth
Torque Meter
Specified Value
MTT-114
Output: Speaker Terminal
(CNP201 Load resistance: 4 ohms)
Adjusting
Point
Specified Value
Instrument
Connection
L301
80 kHz 
±
 6 kHz
Pin 1 of CNP101
M601
TAPE MOTOR
SW601
TAPE MAIN
TAPE MECHANISM
Variable resistor
in motor
VR201 
SW201 
CNP101
SW102 
L1
L4
L2
IC1
T3
IC101
BI803 
IC201 
CNP602
BI802 
BI801 
L301
T2
1
1
TC4
TC2
TC1
TC3
FM ROD ANTENNA
MAIN PWB
1
13
18
AM BAND
COVERAGE
fL
fH
AM IF
FM
DETECTION
12
24
BIAS OSC.
AM
TRACKING
fL
fH
L3
AM BAR 
ANTENNA
1
12
11
2
2
3
4
1 2 3
2
FM BAND
COVERAGE
L3
IC802
IC803
1
14
15
IC801
1
12
13
24
CNP201
28
fH
fL
FM
TRACKING
fH
fL
QT-CD180H/QT-CD180W
– 12 –
Figure 12-1
TP
1
5
10
12
13
15
20
24
7
10 20
8
21
22
1
5
8
1
5
25
28
1
1
6
E
C
B
1 2 3 4
C847
C844
C853
C846
C855
X801
C84
0
IC801
C820
C863
C829
R829
C819
R830
R806
R851
R852
C842
C839
C838
R824
R820
C841
C830
R805
C828
BI802 
C804
C816
R802
C801
R804
C815
C802
BI801 
Q801
C817
R801
C835
C834
R853
C807
IC802
R839
R862
R844
R846
C824
R861
CNP101
C843
R821
C825
R843
C823
R826
C827
R827
C826
C833
R828
FW806
6
4
C106
R106
SW102 
IC803
BI803 
C
805
6
1
5
10
15
20
25
30 31
35
40
45
50
51
55
60
65
70
75
80
81
85
90
95
100
SW102
RECORD/PLAYBACK 
PLAY
REC.
1
10
330 ohm
Resistor
GND
27pin
MAIN
PWB-A1
OPEN/CLOSE
SW810
CD LID
SWITCH
BR
BR
GY
GY
GY
GY
GY
W
H
CD SECTION
Since this CD system incorporates the following automatic adjustment function, when the pickup is replaced, it is not  necessary
to readjust it.
Since this CD unit does not need adjustment, the combination of PWB and laser pickup unit is not restricted.
TEST MODE
While holding down the "Stop" and "Up" button at same time, move the FUNCTION switch to "CD".
Start
Note
1. When the CD LID switch is in the OFF position, (CD LID is open) the unit will be able to enter the test mode.
However, can use the "UP/CUE" and  "DOWN/REVIEW" button only.
2. You can only move the pickup.
3. The LCD display should be the same as it is for normal CD operations.
Operation
The use of the "UP/CUE" button will move the pickup to the outermost position.
The use of the "DOWN/REVIEW" button will move the pickup to the innermost position.
After connecting of the 10 kohm resistor between IC802  27 pin and GND and holding down the "Stop" and "Up"
button at same time, move the FUNCTION switch to "CD".
Start
Display
LCD MODE
1. Before the laser light up, CD LID switch (SW801) terminals have to be short with the solder.
Resistor of 330ohm is put from 27 pin of IC802, and you must connect it to GND of PWB. (Refer to PWB of Figure 12-1.)
PREPARATION FOR LASER LIGHT UP
1. Remove the front cabinet according to the disassembly method.
2. Short the TP of the Figure 12-1 to turn on the CD LID switch (SW810).
3. While holding down the "Stop" and "Up" button at same time, move the FUNCTION switch to "CD".
4. Open the CD LID and press the PLAY button. The laser lights up for a few seconds. (At this time, the pickup lens moves
up and down and adjusts the focus to check if there is a disc or not.)
LASER LIGHTING CONFIRMATION
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