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Model
AY-M09
Pages
40
Size
1.69 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner
File
ay-m09.pdf
Date

Sharp AY-M09 Service Manual ▷ View online

33
AY-M09AE
AE-M18AE
PUMP DOWN
Pump down is to collect the refrigerant into the outdoor unit by control of the 2 and 3-way valve and the compressor. This
method is adopted in the case of unit removal for re-installation, abandonment, repair etc. Especially, pump down must
be performed when abandoning the air conditioner. For environmental protection, do not cut the pipes connecting the
indoor and outdoor unit and release the refrigerant into air.
Note:
Pump down can be performed only under cooling operation conditions.
Perform pump down with cooling test run mode. (REFER THE FOLLOWING TEST RUN)
How to do perform the pump down:
(1) Stop the air conditioner operation and connect the gauge manifold(compound gauge) hose to the service point of 3-
way valve.
(2) Remove the air in the hose by loosening screw  a   shown in the figure below.
(3) Run the air conditioner with cooling test run mode 5 minutes.
If pump down is performed with normal cooling operation, the protection system may work and the operation may
stop.
(4) Fully close the stop valve of 2-way valve side by turming the hexagon socket screw key clockwise.
(5) Close the stop valve of 3-way valve side to half closed position.
(6) Keep running the air conditioner for 40 - 60 seconds. When the pressure of the compound gauge reads 0.05MPa,
then immediately fully close the stop valve opf 3-way side.
(7) Disconnect the hose and attach the service port cap as it was before.
Cautions:
If you run the air conditioner until the pressure drops below 0.05MPa, Indoor unit side become negative pressure.
As a result, moisture or dust in the air will enter into the indoor unit.
Thereforte, stop the air conditioner when 0.05MPa.
OPERATION LAMP
OPERATION PANEL
TEST 
RUN
AUX
INDOOR UNIT
COMPOUND
GAUGE
OUTDOOR 
UNIT
HEXAGON SOCKET
SCREW KEY
(FULLY CLOSE)
SMALLER TUBE
STOP VALVE
LARGER TUBE
STOP VALVE
SERVICE 
PORT
(HALF CLOSED)
STOP VALVE
(2-WAY VALVE)
SMALLER TUBE
FULLY CLOSE
COMPOUND 
GAUGE
PRESSURE
GAUGE
HOSE
STOP VALVE(3-WAY VALVE)
FIRST, CLOSE UNTIL HALF-CLOSED
THEN FULLY CLOSE ACCORDING
TO GAUGE READING 0.05 - 0MPa
SERVICE PORT
TEST RUN
(1) Push the TEST RUN button on the operation panel of the
indoor unit.
The operation lamp flashes and the unit operates in the
cooling mode.
(2) Push the AUX. button to stop the TEST RUN operation.
34
AY-M09AE
AE-M18AE
REPLACEMENT PARTS LIST [AY-M09AE]
REF. NO.
PART NO.
DESCRIPTION
Q'TY
CODE
 CABINET AND UNIT PARTS
1- 1
CMOT-A273JBK0
Fan motor sub ass’y
1
BN
1- 2
NFANCA042JBE0
Cross flow fan
1
BC
1- 3
CSRA-A488JBKZ
Drain pan ass’y
1
BM
1- 4
MJNTPA040JBFF
Louver link
3
AC
1- 5
MLOV-A135JBFF
Vertical louver A
9
AC
1- 6
MLOV-A136JBFF
Vertical louver B
3
AC
1- 7
MLOV-A133JBFE
Horizontal louver A
1
AK
1- 8
MLOV-A134JBFE
Horizontal louver B
1
AK
1- 9
PPACGA002JBE0
O ring
1
AA
1-10
RMOT-A050JBE0
Louver motor
1
AY
1-11
PGUMMA071JBE0
Motor cushion
1
AN
1-12
LHLD-A197JBFP
Louver holder
4
AC
1-13
PGUMMA086JBE0
Motor cushion
1
AG
1-14
PCOV-A190JBE0
Drain cover
1
AE
1-15
CHLD-A053JBK0
Bearing ass’y
1
AL
1-16
LHLD-A187JBFB
Tube holder
1
AC
1-17
PSHE-A099JBE0
Evaporator sheet
1
AH
1-18
LSPR-A006JBE0
Sheet spring
2
AB
1-19
DCHS-A386JBKZ
Cabinet ass’y
1
BA
1-20
DWAK-A797JBKZ
Panel ass’y
1
BE
1-21
PFILMA077JBEB
Air filter
2
AN
1-22
HDEC-B084JBEA
Display cover
1
AF
1-23
HBDG-A059JBEA
Badge
1
AH
1-24
LHLD-A209JBFA
Front panel hinge R
1
AF
1-25
MARMPA012JBFA
Open panel hinge L
1
AD
1-26
MARMPA013JBFA
Open panel hinge R
1
AD
1-27
LHLD-A208JBFA
Front panel hinge L
1
AD
1-28
PBOX-A120JBK0
Louver gear ass’y
1
AZ
1-29
NBRG-A026JBFA
Louver bushing
2
AB
1-30
PSHE-A098JBE0
Evaporator seal
1
AC
1-31
TLABPA175JBR0
Louver label
1
AB
1-32
TSPC-D397JBRA
Name label
1
AE
1-33
PGUMSA046JBE0
Damper rubber
1
AD
1-34
HPNL-A097JBFC
Open panel
1
AW
1-35
PFPFPB074JBE0
Thermistor insulator
1
AB
1-36
PHOS-A015JBE0
Drain hose
1
AL
1-37
LHLD-A204JBF0
Motor holder
1
AE
1-38
PSEL-B417JBE0
Aluminum tape
1
AC
1-39
PSEL-B418JBE0
Aluminum tape
1
AD
1-40
PSEL-B494JBE0
Aluminum sheet
1
AD
1-41
PSEL-B492JBE0
Box-sheet
1
AC
1-42
TLAB-B722JBEZ
Label
1
AE
 CONTROL BOX PARTS
2- 1
FSGY-A072JBK0
Display unit
1
AX
2- 2
FPWBFA024JBK0
Switch board unit
1
AM
2- 3
QTAN-A327JBZZ
Terminal board
1
AS
2- 4
RFIL-A096JBE0
Coil
1
AS
2- 5
DPWBFA187JBKZ
Control board unit
1
BM
2- 6
QFS-GA027JBEZ
Fuse
1
AD
2- 7
RH-VZA037JBE0
Varistor
1
AE
2- 8
RTRN-A182JBE0
Transformer
1
AY
2- 9
RC-HZA195JBE0
Fan motor capacitor
1
AL
2-10
RTHM-A296JBE0
Thermistor
1
AN
2-11
LHLD-A190JBF0
Thermistor holder
1
AG
2-12
DBOX-A026JBK0
Control box ass'y
1
AT
2-13
HPNLCA497JBF0
Control box cover
1
AF
2-14
HPNLCA616JBE0
Control panel
1
AE
2-15
VHRPC111LY2-6
Photo coupler(PC1, PC2)
2
AK
2-16
LHLD-A266JBFB
Cord clamp
1
AF
2-17
TLABCB302JBR0
Wiring diagram
1
AD
2-18
PSHE-A076JBE0
Protection cover
1
AC
2-19
PGUMMA095JBE0
Wire cushion
1
AA
2-20
PCOV-A191JBE0
LED holder
1
AC
2-21
RH-IXA592JBZZ
Micro computer
1
AC
2-22
RH-IZA149JBE0
Integrated circuit
1
AE
2-23
RIC—-A022BDE0
Integrated circuit
1
AE
2-24
VHIIR2411//-6
Integrated circuit
1
AE
2-25
VHIPST591D/-3
Integrated circuit
1
AE
2-26
VHIBR24C01A-6
Integrated circuit
1
AF
2-27
RH-SZA007JBE0
Triac
1
AK
2-28
QFS-TA037JBE0
Thermal fuse(TC)
1
AF
2-29
RC-QZA096JBE0
Film capacitor
1
AE
35
AY-M09AE
AE-M18AE
REF. NO.
PART NO.
DESCRIPTION
Q'TY
CODE
2-30
RTRN-A181JBE0
Current transfomer
1
AN
2-31
QW-VZC636JBE0
Fan motor lead wire
1
AG
 CYCLE PARTS
3- 1
CPIPCA640JBK0
Pipe ass’y
1
BA
3- 2
PEVA-A399JBE0
Evaporator
1
BQ
 ACCESSORY PARTS
4- 1
LX-NZ0247JBE0
Special nut
7
AB
4- 2
XTTSD45P30000
Tapping screw
6
AA
4- 3
CRMC-A489JBE0
Remote controller
1
BG
4- 4
LX-BZA106JBE0
Special screw
1
AE
4- 5
PPLTNA022JBP0
Mounting plate
1
BC
4- 6
FCOV-A013JBFS
Screw cover
2
AC
 SCREW AND RING
6- 1
LX-BZA075JBE0
Special screw
1
AA
6- 2
XREUW50-06000
Ring
2
AC
HOW TO ORDER REPLACEMENT PARTS
To have your order filled prompty and correctly, please furnish the following information.
1. MODEL NUMBER
2. REF. NO.
3. PART NO.
4. DESCRIPTION
36
AY-M09AE
AE-M18AE
 INDOOR UNIT FOR MODEL AY-M09AE
A
B
C
D
E
F
G
H
A
1
2
3
4
5
6
1
2
3
4
5
6
B
C
D
E
F
G
H
1-30
1-17
3-2
3-1
4-5
1-16
1-19
1-18
2-10
1-2
1-15
2-14
2-16
2-3
2-13
2-2
2-18
2-1
2-12
2-9
4-2
4-1
4-4
4-3
4-6
2-20
1-3
1-10
1-8
1-12
1-7
1-36
1-9
1-6
2-10
1-4
1-28
2-11 6-1
1-14
1-37
1-5
1-31
1-29
1-33
1-21
1-32
2-17
6-2
1-13
1-11
1-27
1-20
1-25
1-1
2-31
1-26
1-24
1-22
1-34
1-23
2-8
2-5
1-41
2-19
1-35
1-40
1-39
1-38
1-42
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