DOWNLOAD Sharp AU-X08 (serv.man16) Service Manual ↓ Size: 2.09 MB | Pages: 60 in PDF or view online for FREE

Model
AU-X08 (serv.man16)
Pages
60
Size
2.09 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner
File
au-x08-sm16.pdf
Date

Sharp AU-X08 (serv.man16) Service Manual ▷ View online

25
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR
FUNCTION AND OPERATION OF PROTECTIVE PROCEDURES
Function
NO
Description
Detection 
time
Restart 
condition
Restart 
times
Indoor Outdoor
Operation
Self diagnostic
display
1
2
3
4
5
6
7
Indoor fan 
lock
Indoor fan 
rpm error
Indoor 
freezing 
guard
Indoor 
overheating 
control
DC 
overcurrent
AC 
overcurrent
Compressor 
overheating 
control
Compressor 
high 
temperature 
error
Stops operation if no revolution pulse 
signal is input from the indoor fan motor for 
one minute.
Stops operation if the revolution pulse 
signal from the indoor fan indicates low 
rpm (approximately 300 rpm or less).
Lowers the operating frequency if the 
temperature of the indoor heat exchanger 
goes below 5
°
C during cooling. Stops the 
compressor if the temperature stays below 
0
°
C for 4 minutes.
Lowers the operating frequency if the 
temperature of the indoor heat exchanger 
rises above the overheating temperature 
during heating. Stops the compressor if the 
temperature stays above the overheating 
temperature for 1 minute at minimum 
frequency or less.
Set values for overheating temperature
During normal operation: 45
°
C to 54
°
C
During full power operation: 47
°
C to 
58
°
C
Stops the compressor if a current of 
approximately 23A or more flows in the 
power transistor module. 
Lowers the operating frequency if the 
compressor AC current exceeds 
set value(   ).Show "2-2(1)AC peak control"
Stops the compressor if the current 
exceeds at 40Hz or less set value(   ).
Lowers the operating frequency if the 
temperature of the compressor chamber 
thermistor (TH1) rises above 105
°
C.
Stops the compressor if the thermistor 
stays above 105
°
C for 1 minutes at 
minimum frequency or less.
Stops the compressor if the compressor 
chamber thermistor is above 114
°
C.
(Or when TH1 shorts)
When indoor 
fan is revolving
During cooling 
and dry 
During heating
During 
compressor 
operation
During 
compressor 
operation
During 
compressor 
operation
During 
operation
Operation OFF
Automatically 
restarts when the 
exchange 
temperature rises 
above the freezing 
prevention 
temperature (above 
2
°
C)
Automatically 
restarts when the 
exchange 
temperature goes 
below the 
overheating 
temperature.
Automatically 
restarts after safety 
time (170 seconds) 
Automatically 
restarts after safety 
time (170 seconds)
Automatically 
restarts after safety 
time (170 seconds)
Automatically 
restarts when 
thermistor (TH1) 
temperature falls 
below 100
°
(approximately 30 
minutes)
No limit
No limit
No limit
8times
4 times
No limit
4 times
Yes
No
No
Yes
Yes
No
Yes
No
No
No
Yes
Yes
No
Yes
(   )
M o d e l
S e t  
v a l u e
C o o l
H e a t
6 . 2 A
6 . 7 A
5 . 3 A
5 . 4 A
7 . 9 A
1 0 . 5 A
5 . 3 A
6 . 2 A
7 . 9 A
A E - X 0 8 C R
A E - X 1 0 C R
A E - X 1 3 C R
A U - X 0 8 C R
A U - X 1 0 C R
A U - X 1 3 C R
26
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR
Function
NO
Description
Detection 
time
Restart 
condition
Restart 
times
Indoor Outdoor
Operation
Self diagnostic
display
8
9
10
11
12
13
14
15
16
Outdoor heat 
exchanger
overheating 
control
Outdoor 
thermistor 
short
Outdoor 
thermistor 
open
AC abnormal 
current error
Serial signal 
error
Power factor 
module
(Active filter) 
error
Rotation error
of the 
compressor
Open circuit 
of the power 
module (IPM) 
heat-sink 
thermistor
Overheat of 
the power 
module (IPM) 
or short 
circuit of the 
power 
module (IPM) 
heat-sink 
thermistor
Lowers the operating frequency if the 
temperature of the outdoor heat exchanger 
rises above 55
°
C during cooling. Stops the 
compressor if the temperature stays above 
55
°
C for 1 minute at minumum frequency.
Stops the compressor if an outdoor 
thermistor (excluding TH1) shorts.
Stops the compressor if the circuit of an 
outdoor thermistor breaks.
Stops the compressor if if the operating 
frequency is above 50 Hz and the 
compressor current is below 1.0 A.
Turns the compressor relay off if the indoor 
unit does not receive a serial signal from 
the outdoor unit for 8 minutes.
Stops the compressor if the outdoor unit 
does not receive a serial signal from the 
indoor unit for 30 seconds.
When an power factor module error input 
is detected.
When abnormalities occur to a position 
detected signal.
Stops the compressor if the circuit of the 
heat-sink thermistor.
Stops the compressor if the temperature of 
the power module is (IPM) is exceeds 
90˚C. Also stops the compressor if the 
heat-sink thermistor shorts.
During 
compressor 
operation
When 
compressor is 
activated
When 
compressor is 
activated
During 
compressor 
operation
During 
operation
During 
operation
During 
compressor 
operation
Under feedback 
operation of 
compressor 
operation
When 
compressor is 
activated
During 
compressor 
operation
Automatically 
restarts after safety 
time (170 seconds)
Automatically 
restarts after safety 
time  (170 seconds)
Automatically 
restarts after safety 
time  (170  seconds)
Automatically 
restarts after safety 
time  (170 seconds)
Automatically 
restarts less than 8 
minutes after 
operation stops
Restarts after 
reception of serial 
signal
Automatically 
restarts after safety 
time  (170 seconds)
Automatically restart 
after safety time 
(170 seconds)
Automatically 
restarts after safety 
time (170 seconds)
Automatically 
restarts after safety 
time (170 seconds)
No limit
4 times
4 times
4 times
No limit
No limit
4 times
8 times
4 times
4 times
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
27
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR
BREAK DO
WN DIA
GNOSIS PR
OCEDURE
Self-diagnostic procedure using display mode
If the timer lamp blinks during operation, the problem can be diagnosed using the following table.
: Blinks at 2-second intervals
: OFF
: ON
: Blinks 3 times at 0.2-second intervals
The error of outdoor unit
Display by indoor unit operation lamp
Displayed in a pattern which comes on at  the same 
time as the timer lamp
4 seconds off
What to check, procedure
Display by 
outdoor 
unit lamp 
LED 1
Diagnosis
Solution
Condition 
of indoor 
and 
outdoor 
unit
Normal
Twice
3 times
4 times
5 times
6 times
7 times
DC overcurrent error
AC overcurrent error
Normal
Overheat of the power
module or short circuit
of the heatsink 
thermistor.
1. Check the circuit in the power transistor module.
2. Is the outdoor fan revolving ?
1. Is the discharge outlet of the outdoor unit clogged ?
1. Measure the resistance of heatsink thermistor TH6 on the heatsink 
    in outdoor unit.
2. Check rotation of the fan motor in outdoor unit.
3. Is the power supply voltage at least 198V at full power operation ?
1. Measure the resistance of thermistor TH2 on the outdoor unit
    (see Figure 3).
1. Replace power transistor 
module
1. Clear the discharge outlet.
11 times
Power factor module error
1. CHeck wiring of power factor module.
1. Replace the power factor module.
1. Reattach.
2. Reattach CN101 and CN102, 
    otherwise replace power transistor 
    module assembly or outdoor control 
    board assembly.
9 times
14 times
13 times
Rotation errot of the 
compressor
1. Has not if escaped from the compressor CN6 ?
2. Is the power supplied of 15V and 6V supplied to the IPM PWB.
1. Replace the heatsink thermistor.
Open circuit of the 
heatsink thermistor.
1. Are the connectors of the heatsink thermistor in outdoor unit well 
    attached ?
2. Measure the resistance of thermistor TH6 on the heatsink. 
    (See Figure 3).
Overheat of the comp-
ressor error
(protector operating) or 
outdoor compressor  
thermistor TH1 short
1. Reattach.
2. Replace the heatsink thermistor.
1.
Replace the outdoor control board 
assembly 
(Current transformer wire break.) 
1. Reattach.
2.
Replace the outdoor thermistor 
assembly.
1.
Replace the outdoor thermistor 
assembly.
1.
Clear the discharge outlet.
2.
Assure power supply voltage.
3.
Refill to rated amount.
4.
Replace the outdoor ther-mistor 
assembly.
5.
Replace the indoor control 
board 
assembly or only TH2.
1. Can voltage be detected at the current transformer on the outdoor 
unit control board?
1.  Is the connector of the outdoor unit thermistors well attached ?
     (see Figure 3).
2. Measure the resistance of thermistors TH1 and TH2 on the 
outdoor unit (see Figure 3).
1. Is the discharge outlet of the outdoor unit clogged ?
2. Is the power supply voltage at least 198 V at full power operation ?
3. Check for refrigerant leaks at the tubing connections.
4. Measure the resistance of compressor thermistor TH1 on the 
outdoor unit (see Figure 3).
5. Measure the resistance of heat exchanger pipe thermistor TH2 on 
the indoor unit (see Figure 1).
AC abnormal current  
error
Open circuit of the 
outdoor thermistor error
Short circuit of the  
outdoor thermistor error
2.
Reattach CN3, otherwise replace 
    the fan motor of outdoor unit.
    3. Assure power supply voltage.
28
AH/AY-X08CR
AH/AY-X10CR
AH/AY-X13CR
Note:
1.
Normal : Only the timer lamp blinks. Error : Displayed by blinking of run
               lamp (above table).
2.
If the power plug is removed from the outlet or the breaker is switched to
               "OFF", the self-diagnostic memory will be erased.
3.
Example of outdoor unit LED 1 blinking :
: Blinks at 2-second intervals
: OFF
: ON
: Blinks 3 times at 0.2-second intervals
The error of indoor unit
Display by indoor unit operation lamp
Displayed in a pattern which comes on at  the same 
time as the timer lamp
4 seconds off
What to check, procedure
Display by 
outdoor 
unit lamp 
LED 1
Diagnosis
Solution
Condition 
of indoor 
and 
outdoor 
unit
Serial short
Serial open
1. Check the wiring between units.
1. Check the wiring between units.
1. Check the wiring between units.
2. Check the fuse in the outdoor unit.
3. Indoor control board.
4. Outdoor control board.
1. Rewire.
1. Rewire.
Indoor fan out of order
1. Is the fan motor locked ?
2. Is the wiring connector firmly fitted ?
3. Is the speed signal applied to the motor ?
Outdoor power supply  
does't turn on.
Wiring mistake.
1. Rewire.
2.
Replace the fuse, replace the 
outdoor board assembly.
3. Replace the board.
4. Replace the board.
1. Replace fan motor
2. Reattach.
3.
Replace the indoor control board 
assembly.
1
sec.
1
sec.
0.6
sec.
1
sec.
1
sec.
1
sec.
1
sec.
1
sec.
1
sec.
Overheat of the compressor
0.6
sec.
1
sec.
0.6
sec.
1
sec.
0.6
sec.
2 times
OFF
ON
OFF
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