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Model
PT-DZ21KU PT-DZ21KE PT-DS20KU PT-DS20KE PT-DW17KU PT-DW17KE (serv.man2)
Pages
110
Size
44.42 MB
Type
PDF
Document
Service Manual
Brand
Device
Projector / 3-CHIP DLP BASED PROJECTOR
File
pt-dz21ku-pt-dz21ke-pt-ds20ku-pt-ds20ke-pt-dw17ku-.pdf
Date

Panasonic PT-DZ21KU / PT-DZ21KE / PT-DS20KU / PT-DS20KE / PT-DW17KU / PT-DW17KE (serv.man2) Service Manual ▷ View online

    5. 3. 3. Air filter maintenance
1. The air filter is clogged with dust, causing the filter replacement message to appear on the screen and 
     the filter indicator <FILTER> to light in red.  In such a case, clean the air filter unit.
2. The proceeds of the air filter clogging, becomes hot of projector inside, and <TEMP>indicator is lit , power shut down.
    Then <FILTER>Indicator remains red , <TEMP> indicator will flash (twice) red.
3. Indication of cleaning is 10,000 hours. but varies greatly depending on the usage environment.
    If dirt does not come off even if the unit is maintained, it is time for the unit to be replaced.
    5. 3. 4. Cleaning procedure for Air filter unit
1. Make sure to turn off the power before replacing the air filter unit.
2. Loosen the lamp unit cover fixing screw (one screw) until it turns freely, then remove the Air filter cover, 
    pull out the air filter unit.
3. Clean and dry the air filter unit.
1) Soak the air filter unit in cold or warm water and then lightly rinse it.
* Do not use cleaning tools such as brushes.
2) Rinse the unit two to three times using fresh water each time.
3) Let the unit naturally dry off in a well-ventilated place where there is 
    little dust and the unit is protected from direct sunlight.
* M k
th t it i
ffi i tl d b f
i t lli
it t th
j t
Air filter unit
Air filter cover
Air filter cover fixing screw
INF - 21
* Make sure that it is sufficiently dry before reinstalling it to the projector.
* Do not dry using drying devices such as dryers.
(Please read the page "Maintenance/Replacement" on the instruction book to know about details.)
4. After cleaning the air filter unit, install the filter unit and the air filter cover.
* The air filter unit has no difference between top and bottom, but is two-sided. 
* Match the protrusion position of the air filter with the grooves on the projector body.
  5. 4. Initialization for control device password
To revert to the factory default password (AAAA), perform the following operations while the screen asking
for a control device password input is displayed.
1. Press the <AUTO SETUP> button on the remote control or control panel for at least two seconds.
2. Press ▼ for at least two seconds.
Groove on the projector body
Protrusion of the air filter unit
Air filter unit
INF - 21
  5. 5. Portrait mode
When using the projector in the portrait mode (projection of vertically long images).
1. The [MAIN VERSION] of the projector firmware must be [2.00] or higher version.
2. Install the optional replacement lamp unit for portrait mode exclusive use to the projector.
3. Install it with the terminals surface facing down.
Do not use the projector tilted to the right and left, front and back.
Using the projector at an angle that exceeds 15° in either direction may reduce product life or result in malfunction.
4. The guide for replacing the portrait mode exclusive use lamp is 500 hours. 
The on-screen message for replacing the lamp appears after 300 hours.
Lamp unit for portrait mode exclusive use  ET-LAD510P (1bulb)/ ET-LAD510PF (4 bulbs)
Portrait mode lamp marked
INF - 22
[ Note ]
Using the portrait mode exclusive use lamp will set the cooling condition to [PORTRAIT SETTING].
During portrait setting, the on-screen menu will be displayed horizontally.
When using the portrait mode lamp unit, the operating environment temperature will be 0°C (32°F) to 40°C (104°F);
when using it at high altitudes 1 400 m (4 593 ft) – 2 700 m (8 858 ft) from sea level, the operating environment
temperature will be 0°C (32°F) to 35°C (95°F); when using it with a smoke cut filter, the operating environment
temperature will be 0°C (32°F) to 30°C (86°F).
INF - 22
6. Troubleshooting
  6. 1. Shutdown system
*1:Different values by "number of lamp lit", or "Fan mode", "direction of installation"
Bimetallic Thermostat (Manual reset type)
 ⇒
 152 ℃ or more (G-P.C.B  G24)
Check the installation
environment
Ventilation holes are blocked
STANDBY/ON
Blinks in red 3 times
Fan malrotation, life
Fan drive circuit malfunction
To turn off an applicable
lamp.
(Shut down in two or more)
Liquid cooling pump malrotation,
life
Liquid cooling pump drive circuit
malfunction
5 seconds, a warning in
less than 70% of the target
rotational speed
(Warning:TEMP Red
lights)
Fan malrotation, life
Fan drive circuit malfunction
Connector connection
malfunction
Fan drive power defect
FPGA communication error
STANDBY/ON
Blinks in red 1 times
Fan rotation speed readings (except lamp
fan)
Less than 70% of the target rotational
speed for 5 seconds
<IC6525 Each fan sense signal>
Liquid cooling pump rotation speed
readings
Less than 70% of the target rotational
speed for 5 seconds
<IC6525 Each pump sense signal>
TEMP
Blinks in red 3 times
FE1~
FE6
FF1~FF9
Measured value of Optical module
temperature sensor ⇒ More than 65 ℃ *1
F91/F92
FJ0~FJ3
FE1~
FE9
FF0~FF9
FE7~
FE9
FF0
U23
(U13)
H13
U21
(U11)
U24
(U14)
H12
U22
(U12)
Measured value of Exhaust air temperature
sensor ⇒ Below -20 ℃
H11
No response after FPGA configuration
(F91⇒FPGA1/F92⇒FPGA2)
OSD warning, etc
Measured value of Optical module
temperature sensor ⇒ More than 55 ℃ *1
TEMPERATURE
WARNING」
(Warning:TEMP Red
lights)
Measured value of Intake air temperature
sensor ⇒ Below -20 ℃
Interlock SW status
Open more than 1 second (R3-P.C.B  P31)
Measured value of Intake air temperature
sensor ⇒ 48℃ or more
(High altitude:43℃ / Smoke cut:38℃)
Measured value of Optical module
temperature sensor
After power-on, Is below 5 ℃ for more than
5 minutes.
Shutdown detection
Exhaust fan is deterioration,
abnormal
Ventilation holes are blocked
At highlands, high altitude mode
is not set
TEMPERATURE
WARNING」
(Warning:TEMP Red
lights)
TEMPERATURE
WARNING」
(Warning:TEMP Red
lights)
Ballast block: heatsink
Sensed temperature (RT1): 100~110℃
Probable cause
Bad connection of each
P.C.Board connector
Intake air temperature sensor
bad connection
Exhaust air temperature sensor
bad connection
Rotation of fan or liquid cooling pump is not
recognizable
<IC6525 Each fan / pumu sense signal>
5 seconds, a warning in
less than 80% of the target
rotational speed
(Warning:TEMP Red
lights)
Fan rotation speed readings (lamp fan only)
Less than 70% of the target rotational
speed for 5 seconds
<IC6525 Each fan sense signal>
Indicator indication
STANDBY/ON
Red lights
TEMP
Red lights
Not lighting or flashing
U91
TEMP
Blinks in red 2 times
High temperature of
environment
Ventilation holes are blocked
Intake air temperature sensor
abnormality
Usage environment temperature
is lower than the rated
Blown out of the fuse
( with some reason )
Rear cover is not installed
Inductor clogging
Something wrong with Ballast
block
Optical module temperature
sensor bad connection
Abnormal installation or
deterioration of liquid cooling
module
Ventilation holes are blocked
At highlands, high altitude mode
Self-diagnosis
Power fuse <K-P.C.B>
F9001/F9002(10A/250V)
Measured value of Optical module
temperature sensor ⇒ Below -20 ℃
INF - 23
*2 : Countdown value (10-1) is displayed.
▼ Only warning
▼ Reference
・ U75 : Filter type setting ⇒"Special"
Smoke cut filter [ET-SFR510] used.
・ U79 : Filter type setting ⇒"Special2"
Smoke cut filter [TXFKN01VKR9 
*3
] used.
*3: Service parts (High functionality type)
Lighting failure of the lamp
Hot restart
Lamp abnormality (burst)
Ballast block is abnormal
Blown out of the Power fuse
EEPROM uninitialized data of the
corresponding lamp
(No access response (ACK))
Lamp memory (EEPROM)
communication error
LAMP
Blinks in red 1 times
U71~U74
Indicator indication
Self-diagnosis
Shutdown detection
If the lamp is not lit all,
shut down
1800h:「REPLACE LAMP」
2000h:「REPLACE LAMP
IN  10
*2 
 MINUTES,
POWER WILL
 TURN OFF AND GO
INTO
 STANDBY MODE
Lamp usage hour is over the
guideline.
Lamp is not installed
If the lamp is not lit all,
shut down
If the lamp is not lit all,
shut down
OSD warning, etc
Probable cause
FILTER
Red lights
LAMP
Blinks in red 3 times
U04
<Measured value of airflow sensor>-
<Measured value of Intake air temperature
sensor>
Air Filter detect
(RL-P.C.B  RL17)
LAMP
Red lights
Lamp hours is over ⇒ 2000 hours
(Shuts down after 10 min)
U51~U54
1800h超
 U41~
U44
2000h超
 U61~
U64
F41~F44
Lamp status (Ballast microcomputer)
Lamp is off during the status other than
normal one
Filter is not installed
「THE AIR FILTER HAS
NOT BEEN INSTALLED
PROPERLY」
Lamps communication memory (EEPROM)
No access response (ACK)
Clogged filter
Ventilation holes are blocked
「CLEAN THE AIR
FILTER」
INF - 24
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