Panasonic PT-DZ16KU / PT-DZ16KE / PT-DS16KD (serv.man10) Service Manual ▷ View online
SECTION 1 SERVICE INFORMATION
<PT-DZ16K>
5. 3. 2. Replacement procedure for lamp unit
1. Power off the projector and disconnect the power plug from the power outlet.
And wait at least one hour, and then check if the lamp unit has been cooled down.
2. Loosen the lamp unit cover fixing screw (one screw) until it turns freely, and then open the lamp unit cover
in the direction of the arrow.
And wait at least one hour, and then check if the lamp unit has been cooled down.
2. Loosen the lamp unit cover fixing screw (one screw) until it turns freely, and then open the lamp unit cover
in the direction of the arrow.
3. Loosen the lamp case fixing screws (two screws each) until they turns freely,
and then hold the lamp case handles, pull out backward.
and then hold the lamp case handles, pull out backward.
Rear cover
Rear cover fixing screw
①
②
①
Open a little
②
Slide it in the direction of the arrow, and then pull it out backward to remove.
Lamp case R handle
Lamp case L Lamp case R
Lamp case L
handle
INF - 21
4. Loosen the lamp unit fixing screws (two screws each) until they turns freely, and then pull out the lamp unit
from the projector.
from the projector.
5. Install the Lamp units and reverse the disassembly procedures, install the rear cover.
・
Projector does not turn on by protection circuit, if Lamp unit or rear cover are incompletely-installed.
・
If the lamp unit or lamp case is not installed properly, remove it and then gently install it again.
Pushing it in forcibly or exerting excessive force may break the connector.
Pushing it in forcibly or exerting excessive force may break the connector.
・
When you place the new lamp unit, the projector resets the total usage time of the lamp unit automatically.
[Attention]
When you loosen the lamp case fixing screws with the projector installed upward in the vertical direction,
the lamp case may drop off on its weight
the lamp case may drop off on its weight
Lamp case L
Lamp case R
Lamp
unit 1
Lamp
Lamp
unit 2
Lamp
unit 3
Lamp
Lamp
unit 4
Lamp unit fixing screws
Lamp unit
Lamp unit
Lamp unit fixing screws
Lamp case handle
Lamp case fixing screws
the lamp case may drop off on its weight.
Be sure to hold the lamp case handle when you loosen the lamp case fixing screws.
Be sure to hold the lamp case handle when you loosen the lamp case fixing screws.
INF - 21
SECTION 1 SERVICE INFORMATION
<PT-DZ16K>
5. 3. 3. Air filter maintenance
1. The air filter is clogged with dust, causing the filter replacement message to appear on the screen and
the filter indicator <FILTER> to light in red. In such a case, clean the air filter unit.
2. The proceeds of the air filter clogging, becomes hot of projector inside, and <TEMP>indicator is lit , power shut down.
Then <FILTER>Indicator remains red , <TEMP> indicator will flash (twice) red.
3. Indication of cleaning is 10,000 hours. but varies greatly depending on the usage environment.
If dirt does not come off even if the unit is maintained, it is time for the unit to be replaced.
the filter indicator <FILTER> to light in red. In such a case, clean the air filter unit.
2. The proceeds of the air filter clogging, becomes hot of projector inside, and <TEMP>indicator is lit , power shut down.
Then <FILTER>Indicator remains red , <TEMP> indicator will flash (twice) red.
3. Indication of cleaning is 10,000 hours. but varies greatly depending on the usage environment.
If dirt does not come off even if the unit is maintained, it is time for the unit to be replaced.
5. 3. 4. Cleaning procedure for Air filter unit
1. Make sure to turn off the power before replacing the air filter unit.
2. Loosen the lamp unit cover fixing screw (one screw) until it turns freely, then remove the Air filter cover,
pull out the air filter unit.
2. Loosen the lamp unit cover fixing screw (one screw) until it turns freely, then remove the Air filter cover,
pull out the air filter unit.
3. Clean and dry the air filter unit.
1) Soak the air filter unit in cold or warm water and then lightly rinse it.
・
Do not use cleaning tools such as brushes.
2) Rinse the unit two to three times using fresh water each time.
Air filter unit
Air filter cover
Air filter cover fixing screw
INF - 22
3) Let the unit naturally dry off in a well-ventilated place where there is
little dust and the unit is protected from direct sunlight.
little dust and the unit is protected from direct sunlight.
・
Make sure that it is sufficiently dry before reinstalling it to the projector.
・
Do not dry using drying devices such as dryers.
(Please read the page "Maintenance/Replacement" on the instruction book to know about details.)
4. After cleaning the air filter unit, install the filter unit and the air filter cover.
・
The air filter unit has no difference between top and bottom, but is two-sided.
・
Match the protrusion position of the air filter with the grooves on the projector body.
5. 4. Initialization for control device password
To revert to the factory default password (AAAA), perform the following operations while the screen asking
for a control device password input is displayed.
1. Press the <AUTO SETUP> button on the remote control or control panel for at least two seconds.
2. Press ▼ for at least two seconds.
for a control device password input is displayed.
1. Press the <AUTO SETUP> button on the remote control or control panel for at least two seconds.
2. Press ▼ for at least two seconds.
Groove on the projector body
Protrusion of the air filter unit
Air filter unit
INF - 22
SECTION 1 SERVICE INFORMATION
<PT-DZ16K>
6. Troubleshooting
6. 1. Shutdown system
*1:Different values by "number of lamp lit", or "Fan mode", "direction of installation"
－
Bimetallic Thermostat (Manual reset type)
⇒
⇒
152 ℃ or more （G-P.C.B G24）
Check the installation
environment
Ventilation holes are blocked
－
STANDBY/ON
Blinks in red 3 times
－
－
－
－
STANDBY/ON
Blinks in red 1 times
Measured value of Optical module
temperature sensor ⇒ More than 65 ℃ *1
F91/F92
U23
(U13)
H13
U21
(U11)
U24
(U14)
H12
U22
(U12)
Measured value of Exhaust air temperature
sensor ⇒ Below -20 ℃
H11
No response after FPGA configuration
(F91⇒FPGA1/F92⇒FPGA2)
OSD warning, etc
－
Measured value of Optical module
temperature sensor ⇒ More than 55 ℃ *1
「
TEMPERATURE
WARNING」
(Warning:TEMP Red
lights)
Measured value of Intake air temperature
sensor ⇒ Below -20 ℃
Interlock SW status
Open more than 1 second (R3-P.C.B P31)
Measured value of Intake air temperature
sensor ⇒ 48℃ or more
(High altitude:43℃ / Smoke cut:38℃)
Measured value of Optical module
temperature sensor
After power-on, Is below 5 ℃ for more than
5 minutes.
Shutdown detection
Exhaust fan is deterioration,
abnormal
Ventilation holes are blocked
At highlands, high altitude mode
is not set
「
TEMPERATURE
WARNING」
(Warning:TEMP Red
lights)
－
「
TEMPERATURE
WARNING」
(Warning:TEMP Red
lights)
－
－
Ballast block: heatsink
Sensed temperature （RT1）: 100～110℃
Probable cause
Bad connection of each
P.C.Board connector
Intake air temperature sensor
bad connection
Exhaust air temperature sensor
bad connection
Indicator indication
STANDBY/ON
Red lights
TEMP
Red lights
Not lighting or flashing
U91
TEMP
Blinks in red 2 times
High temperature of
environment
Ventilation holes are blocked
Intake air temperature sensor
abnormality
Usage environment temperature
is lower than the rated
Blown out of the fuse
( with some reason )
Rear cover is not installed
Inductor clogging
Something wrong with Ballast
block
Optical module temperature
sensor bad connection
Abnormal installation or
deterioration of liquid cooling
module
Ventilation holes are blocked
At highlands, high altitude mode
is not set
Self-diagnosis
－
－
Power fuse <K-P.C.B>
F9001/F9002（10A/250V）
Measured value of Optical module
temperature sensor ⇒ Below -20 ℃
INF - 23
SECTION 1 SERVICE INFORMATION
<PT-DZ16K>
*2 : Countdown value (10-1) is displayed.
▼ Only warning
▼ Reference
・ U75 : Filter type setting ⇒"Special"
Smoke cut filter [ET-SFR510] used.
・ U79 : Filter type setting ⇒"Special2"
Smoke cut filter [TXFKN01VKR9
*3
] used.
*3: Service parts (High functionality type)
Lighting failure of the lamp
Hot restart
Lamp abnormality (burst)
Ballast block is abnormal
Blown out of the Power fuse
Hot restart
Lamp abnormality (burst)
Ballast block is abnormal
Blown out of the Power fuse
EEPROM uninitialized data of the
corresponding lamp
(No access response (ACK))
corresponding lamp
(No access response (ACK))
Lamp memory (EEPROM)
communication error
communication error
LAMP
Blinks in red 1 times
Blinks in red 1 times
Fan rotation speed readings (except lamp
fan)
Less than 70% of the target rotational
speed for 5 seconds
<IC6525 Each fan sense signal>
fan)
Less than 70% of the target rotational
speed for 5 seconds
<IC6525 Each fan sense signal>
Liquid cooling pump rotation speed
readings
Less than 70% of the target rotational
speed for 5 seconds
<IC6525 Each pump sense signal>
readings
Less than 70% of the target rotational
speed for 5 seconds
<IC6525 Each pump sense signal>
TEMP
Blinks in red 3 times
Blinks in red 3 times
FE1～
FE6
FF1～FF9
FJ0～FJ3
FE1～
FE9
FF0～FF9
FE7～
FE9
FF0
FF0
U71～U74
Lamps communication memory (EEPROM)
No access response (ACK)
No access response (ACK)
Rotation of fan or liquid cooling pump is not
recognizable
<IC6525 Each fan / pumu sense signal>
recognizable
<IC6525 Each fan / pumu sense signal>
Fan rotation speed readings (lamp fan only)
Less than 70% of the target rotational
speed for 5 seconds
<IC6525 Each fan sense signal>
Less than 70% of the target rotational
speed for 5 seconds
<IC6525 Each fan sense signal>
Fan malrotation, life
Fan drive circuit malfunction
Fan drive circuit malfunction
To turn off an applicable
lamp.
(Shut down in two or more)
lamp.
(Shut down in two or more)
Liquid cooling pump malrotation,
life
Liquid cooling pump drive circuit
malfunction
life
Liquid cooling pump drive circuit
malfunction
5 seconds, a warning in
less than 70% of the target
rotational speed
(Warning:TEMP Red
lights)
less than 70% of the target
rotational speed
(Warning:TEMP Red
lights)
If the lamp is not lit all,
shut down
2800h：「REPLACE LAMP」
3000h：「REPLACE LAMP
shut down
2800h：「REPLACE LAMP」
3000h：「REPLACE LAMP
IN 10
*2
MINUTES,
POWER WILL
TURN OFF AND GO
INTO
STANDBY MODE
TURN OFF AND GO
INTO
STANDBY MODE
AUTOMATICALLY」
Lamp usage hour is over the
guideline.
guideline.
－
Fan malrotation, life
Fan drive circuit malfunction
Fan drive circuit malfunction
Connector connection
malfunction
Fan drive power defect
FPGA communication error
malfunction
Fan drive power defect
FPGA communication error
Lamp is not installed
If the lamp is not lit all,
shut down
shut down
If the lamp is not lit all,
shut down
shut down
－
5 seconds, a warning in
less than 80% of the target
rotational speed
(Warning:TEMP Red
lights)
less than 80% of the target
rotational speed
(Warning:TEMP Red
lights)
Indicator indication
Self-diagnosis
Warning detection
Probable cause
OSD warning, etc
FILTER
Red lights
Red lights
LAMP
Blinks in red 3 times
Blinks in red 3 times
U04
<Measured value of airflow sensor>－
<Measured value of Intake air temperature
sensor>
<Measured value of Intake air temperature
sensor>
－
Air Filter detect
(RL-P.C.B RL17)
(RL-P.C.B RL17)
LAMP
Red lights
Red lights
Lamp hours is over ⇒ 3 000 hours
(Shuts down after 10 min)
(Shuts down after 10 min)
U51～U54
1800h超
U41～
U44
2000h超
U61～
U64
U41～
U44
2000h超
U61～
U64
F41～F44
Lamp status (Ballast microcomputer)
Lamp is off during the status other than
normal one
Lamp is off during the status other than
normal one
Filter is not installed
「THE AIR FILTER HAS
NOT BEEN INSTALLED
PROPERLY」
NOT BEEN INSTALLED
PROPERLY」
Clogged filter
Ventilation holes are blocked
Ventilation holes are blocked
「CLEAN THE AIR
FILTER」
FILTER」
Indicator indication
Self-diagnosis
Shutdown detection
Probable cause
OSD warning, etc
INF - 24
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