Panasonic DP-3510 / DP-4510 / DP-6010 / DP-3520 / DP-4520 / DP-6020 / DP-3530 / DP-4530 / DP-6030 (serv.man2) Service Manual ▷ View online
Table of Contents
9
Specifications Table .............................. 11
1.1.
Copy Function.........................................11
1.2.
Fax, Printer, Network Scanner and
Internet Fax Functions ............................19
Internet Fax Functions ............................19
1.3.
System Combination...............................28
1.4.
Options and Supplies List .......................29
1.5.
External View..........................................31
1.6.
Control Panel ..........................................34
1.7.
Fans and Motors.....................................35
1.8.
Sensors...................................................36
1.9.
Clutches and Switches ...........................37
1.10. PC Boards ..............................................37
Disassembly Instructions ..................... 38
2.1.
General Disassembly..............................38
2.2.
Disassembly Instructions ........................39
2.3.
Screw Identification Template...............115
Maintenance, Adjustments and
Check Points ........................................ 121
Check Points ........................................ 121
3.1.
Preventive Maintenance .......................121
3.2.
Required Tools .....................................123
3.3.
Preventive Maintenance Points ............124
3.4.
Preventive Maintenance Check List .....126
3.5.
Resetting the P/M
(Preventive Maintenance) Counter .......128
(Preventive Maintenance) Counter .......128
3.6.
Updating the Firmware .........................130
3.7.
Copy Quality Adjustment
Procedure (Order).................................141
Procedure (Order).................................141
3.8.
Adjusting the Printer Registration,
LSU Image Side to Side .......................145
LSU Image Side to Side .......................145
3.9.
QUANTUM Control in F8-14.................146
3.10. Calibrating the LCD ..............................148
Troubleshooting .................................. 149
4.1.
Initial Troubleshooting Flowchart ..........149
4.2.
Improper LCD Display ..........................150
4.3.
Printed Copy Quality Problems.............151
4.4.
Troubleshooting the LAN Interface .......167
4.5.
Error Codes (For Copier) ......................175
4.6.
Information Codes Table
(For Facsimile)......................................190
(For Facsimile)......................................190
4.7.
Diagnostic Codes (For Facsimile).........196
4.8.
Troubleshooting (For Printer)................203
Service Modes...................................... 205
5.1.
Service Modes (For Copier)..................205
5.2.
Service Modes (For Facsimile) .............236
System Description ............................. 265
6.1.
Copy Process....................................... 265
6.2.
Precautions with Consumables............ 266
6.3.
New Digital Image Control Qualitative
Reasoning Based Adaptive Controller
(New Digital QUANTUM) ..................... 268
Reasoning Based Adaptive Controller
(New Digital QUANTUM) ..................... 268
6.4.
Inverting Automatic Document
Feeder (i-ADF) ..................................... 270
Feeder (i-ADF) ..................................... 270
6.5.
Glossary of Electrical
Abbreviations ....................................... 272
Abbreviations ....................................... 272
Installation............................................ 281
7.1.
Precautions During Set Up................... 281
7.2.
Unpacking ............................................ 283
7.3.
Installation Procedure .......................... 284
7.4.
Adjustment ........................................... 289
Options and Supplies.......................... 290
8.1.
Service Notes "Firmware Update"
for PCL-IPX/SPX or PS-IPX/SPX
Option Installation
(For DP-3530/4530/6030) .................... 290
for PCL-IPX/SPX or PS-IPX/SPX
Option Installation
(For DP-3530/4530/6030) .................... 290
8.2.
Service Notes "Firmware Update"
for PCL-IPX/SPX or PS-IPX/SPX
Option Installation
(For DP-3520/4520/6020) .................... 294
for PCL-IPX/SPX or PS-IPX/SPX
Option Installation
(For DP-3520/4520/6020) .................... 294
8.3.
Service Notes for "Firmware Update"
for PCL or PS Option Installation
(For DP-3510/4510/6010) .................... 298
for PCL or PS Option Installation
(For DP-3510/4510/6010) .................... 298
8.4.
Installing the Printer Controller Module
for GDI-IPX/SPX (DA-GC601)
(Not Available in the USA/Canada)...... 302
for GDI-IPX/SPX (DA-GC601)
(Not Available in the USA/Canada)...... 302
8.5.
Installing the Printer Controller Module
for PCL6-IPX/SPX (DA-PC602) ........... 303
for PCL6-IPX/SPX (DA-PC602) ........... 303
8.6.
Installing the Printer Controller Module
for PCL6-IPX/SPX (DA-PC601) ........... 305
for PCL6-IPX/SPX (DA-PC601) ........... 305
8.7.
Installing the Printer Controller Module
for PCL6 (DA-PC600) .......................... 307
for PCL6 (DA-PC600) .......................... 307
8.8.
Installing the Printer Controller Module
for PS / PCL6-IPX/SPX
(DA-MC602) ......................................... 309
for PS / PCL6-IPX/SPX
(DA-MC602) ......................................... 309
8.9.
Installing the Printer Controller Module
for PS / PCL6-IPX/SPX
(DA-MC601) ......................................... 311
for PS / PCL6-IPX/SPX
(DA-MC601) ......................................... 311
8.10. Installing the Printer Controller Module
for PS / PCL6 (DA-MC600) .................. 313
8.11. Installing the Network Scanner
Module (DA-NS600)............................. 315
8.12. Installing the Network Scanner
Module for DDS (DA-NS601) ............... 316
8.13. Installing the Internet Fax / E-Mail
Module (DA-NF600) ............................. 318
Table of Contents
10
8.14. Installing the Fax Communication
Board (DA-FG600)............................... 322
8.15. Installing the Hard Disk Drive Unit
(DA-HD60) ........................................... 331
8.16. Installing the Accounting Software
(DA-WA10)........................................... 337
8.17. Installing the DD Server Software
(DA-WS20)........................................... 338
8.18. Installing the Expansion F-ROM
Board (DA-EM600) .............................. 339
8.19. Installing the Sorting Image Memory
16/64/128 MB
(DA-SM16B/64B/28B).......................... 340
(DA-SM16B/64B/28B).......................... 340
8.20. Installing the Expansion Flash
Memory Card 4/8 MB
(UE-410047/410048) ........................... 341
(UE-410047/410048) ........................... 341
8.21. Installing the System
Console 1 (DA-DS603) /
Console 2 (DA-DS604) ........................ 342
Console 2 (DA-DS604) ........................ 342
8.22. Installing the System
Console 1 (DA-DS601) /
Console 2 (DA-DS602) ........................ 345
Console 2 (DA-DS602) ........................ 345
8.23. Installing the 3000-Sheet Tray
(DA-MA301) ......................................... 348
8.24. Installing the Letter / Legal Size
Adapter for 3000-Sheet Tray
(DA-TK31)............................................ 351
(DA-TK31)............................................ 351
8.25. Installing the Exit Tray (DA-XT600) ..... 356
8.26. Installing the 2 Bin Finisher
8.26. Installing the 2 Bin Finisher
(DA-FS600).......................................... 359
8.27. Installing the 2 Bin Saddle-Stitch
Finisher (DA-FS605) ............................ 370
8.28. Installing the Punch Unit
(DA-SP31)............................................ 383
8.29. Installing the 2 Bin Finisher
(DA-FS330).......................................... 387
8.30. Installing the 1 Bin Saddle-Stitch
Finisher (DA-FS355A).......................... 393
8.31. Installing the Punch Unit
(DA-SP41)............................................ 402
8.32. Installing the Power Supply
for Finisher (DA-PW600)...................... 410
8.33. Installing the Key Counter
Harness Kit (DZTY000128).................. 412
8.34. Installing the Dehumidifier Heater
(DZTQ000041)..................................... 414
8.35. Replacing the OPC Drum .................... 422
General Network Information ............. 425
9.1.
Network Protocol.................................. 425
9.2.
Layer Functions and
Technology .......................................... 427
Technology .......................................... 427
9.3.
Network Layer ...................................... 431
9.4.
Transport Layer .................................... 435
9.5.
Upper Layer.......................................... 437
9.6.
SMTP
(Simple Mail Transfer Protocol)............ 442
(Simple Mail Transfer Protocol)............ 442
9.7.
ITU T.37 and RFC2305 ........................ 443
9.8.
Communication Protocols .................... 449
9.9.
POP
(Post Office Protocol Version 3) ........... 452
(Post Office Protocol Version 3) ........... 452
9.10. Troubleshooting from a PC .................. 455
9.11. Verifying the Configuration and Mail
9.11. Verifying the Configuration and Mail
Account Type (SMTP or POP) ............. 456
9.12. Dynamic Host Configuration Protocol
(DHCP) - Extended Feature ................. 457
9.13. Message Disposition Notifications
(MDN) - Extended Feature ................... 460
9.14. Lightweight Directory Access Protocol
(LDAP) - Extended Feature.................. 464
9.15. Lightweight Challenge-response
Mechanism POP (APOP)
- Extended Feature............................... 464
- Extended Feature............................... 464
9.16. SMTP Service Extension
for Authentication (SMTP Auth)
- Extended Feature............................... 466
- Extended Feature............................... 466
9.17. Direct Internet Fax XMT
- Extended Feature............................... 468
Schematic Diagram ............................. 469
10.1. General Circuit Diagram....................... 469
Finisher Options .................................. 471
11.1. DA-FS600, DA-FS605, DA-SP31......... 471
11.2. DA-FS330............................................. 673
11.3. DA-FS355, DA-SP41............................ 711
11.2. DA-FS330............................................. 673
11.3. DA-FS355, DA-SP41............................ 711
11
MAR 2005
Ver. 5.1
DP-3510/3520/3530/4510/4520/4530/6010/6020/6030
1 Specifications Table
1.1.
Copy Function
Items
Description
Remarks
DP-3510/
3520/3530
DP-4510/
4520/4530
DP-6010/
6020/6030
Basic Specifications
1 Type
Console
2 Platen
Fixed
3 Original Position
Left
4 Recording Paper Path
Center
5 Face Up / Face Down
Face Down
6 Drum
Organic Photo Conductor (OPC)
7 Copy Process
Dry Electrostatic System
8 Developing Process
Magnetic Dual Component Development
System
9 Toner Recycle
No
10 Fusing System
Heat & Pressure
11 Max Original Size
Ledger (11 x 17 in) /
A3 (297 x 420 mm)
12 Paper Size
1st Paper Tray
(1,550 Sheet Paper Tray)
(1,550 Sheet Paper Tray)
LTR
For USA and Canada
A4
For EU
A4
For Other Destinations
Paper Tray
LDR, LGL, LTR, LTR-R, INV-R
For USA and Canada
A3, A4, A4-R, A5-R, B4 (FLS)
For EU
A3, A4, A4-R, B4, B5, B5-R
For Other Destinations
Sheet Bypass
LDR, LGL, LTR, LTR-R, INV-R
For USA and Canada
A3, A4, A4-R, A5-R, B4 (FLS)
For EU
A3, A4, A4-R, B4, B5, B5-R
For Other Destinations
Sheet Bypass Envelope
No
13 Warm-up Time
Less than
30 sec.
Less than
180 sec.
68 °F (20 °C)
14 First Copy Time
Less than
5.8 sec.
Less than
4.5 sec.
Less than
3.5 sec.
From Platen/ Letter/ A4
Portrait/ 1st Paper Tray.
Period between Start Key is
pressed and Paper ejected.
Portrait/ 1st Paper Tray.
Period between Start Key is
pressed and Paper ejected.
15 Copy Speed
Ledger / A3
20 cpm
27 cpm
34 cpm
Legal / B4, FLS
23 cpm
31 cpm
39 cpm
Letter-R
28 cpm
37 cpm
49 cpm
A4-R
27 cpm
36 cpm
48 cpm
LTR / A4
35 cpm
45 cpm
60 cpm
16 Zoom
Enlargement
Selected Original size / Copy size
Reduction
Selected Original size / Copy size
Zoom
25 - 400%
1% Step
12
MAR 2005
Ver. 5.1
DP-3510/3520/3530/4510/4520/4530/6010/6020/6030
17 Maximum Tray Capacities
Front loading universal Paper Tray
Paper Tray
USA and Canada
LTR : 20 lb (75
LTR : 20 lb (75
g/m
2
)
Other Destinations
A4 : 80
A4 : 80
g/m
2
Capacity
1,550 sheets x 1
550 sheets x 1
Auto Size Setting
Yes (2nd Tray only)
Low Level Warning
Empty only
Sheet Bypass
Capacity
50 sheets
Auto Size Setting
Yes
Paper Capacity
(Std. Configuration)
(Std. Configuration)
2,150 sheets
Max. Paper Capacity
6,250 sheets
18 Acceptable Paper Weight
Paper Tray
16-24 lb / 60-90
g/m
2
Sheet Bypass
15-35 lb / 55-133
g/m
2
19 Inverting ADF (i-ADF)
Duplex Type
Yes (Standard)
For USA, Canada and EU
Option
Yes (Standard)
For Other Destinations
Original Set
Face Up
Scanning Method
Sheet Through
Capacity (Original)
70 sheets (LTR / A4)
USA and Canada
LTR : 20 lb (75
LTR : 20 lb (75
g/m
2
)
Other Destinations
A4 : 80
A4 : 80
g/m
2
SADF Mode
Yes
Available for single side
scanning only.
scanning only.
Free Stop
Yes
From 30 to 70 degrees.
20 Multi Copy Range
1-999 sets
21 Gradation
Text
2 steps
Text / Photo
2 step error diffusion
Photo
256 steps
22 Resolution
600 dpi
Scanning and Printing.
23
Standard Sorting Memory
Size
Size
32 MB
24 Standard Page Memory Size
20 MB
For Printing.
25 Exit Tray Capacity
250 sheets
26 Color
No
27 Dimensions
(W x D x H)
23.6 x 29.6 x 29.0 in
(600 x 753 x 736 mm)
H: Up to Platen Glass.
23.6 x 29.6 x 35.4 in
(600 x 753 x 900 mm)
H: Up to i-ADF.
Items
Description
Remarks
DP-3510/
3520/3530
DP-4510/
4520/4530
DP-6010/
6020/6030
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