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1.  Remove the two gear case cushions.

2.  Remove the four lock screws and detach the gear case cover.

3.  Take out the bearing B from inside the gear case cover.

❍     

When reassembling, exactly fit the bearing B to gear case cover.

4.  Take out the gears B, A and C in this order.

❍     

The bearing B, washers and other parts come out together, attached by grease on the gears. 
Remember their positions and assembling steps. Be also careful not to lose them.

5.  Take out the bearing A, gear shaft and washers out of the gear case.

6.  Remove the three gear case lock screws and detach the gear case from the motor.

❍     

To reassemble the gear case, take the reverse steps. 

Be very careful to put all the parts (gears, washers, bearings A and B, and gear shaft) together in the 
correct procedure into right position and the right direction.

●     

Before placing the gears in position, apply grease on them.

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1.  Using a bladed screwdriver, widen the carbon holder.

2.  Cut the carbon brush copper wire with nippers. Take out the carbon brush.

3.  Fit a new carbon brush in the carbon support plate.

4.  Finally close the carbon holder.

(Replace both the carbon brushes at once.)

 

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