Panasonic MC-E6003 / MC-E6003K / MC-E6001 / MC-E6001K Service Manual ▷ View online
Fig. 1
Dust compartment ass'y
Main body
Dust
compartment lock
Fig. 2
Screws
Motor
unit
Lower body
Cord reel
ass'y
Upper
body
3 REPLACEMENT OF MAIN PARTS
IMPORTANT: Before replacing any part always DISCONNECT THE
CLEANER FROM THE ELECTRICITY SUPPLY.
1. Remove dust compartment. (Fig.1)
2. Remove screws from upper body and take it out. (Fig. 2)
3.1. MOTOR
5
MC-E6003 / MC-E6003K / MC-E6001 / MC-E6001K
Fig. 3
Cord reel
ass'y
Remove
connections
Fig. 4
Motor
cover
Motor
tab
Motor
Fig. 5
Motor
Front motor
support
Rear motor
support
Fig. 6
Fig. 7
Main switch
SW1
Microswitch
SW2
3. Lift up cord reel ass'y and remove the two lead wires
(provided with quick-connect terminal) from the contact
springs. (Fig. 3)
springs. (Fig. 3)
Note: Slide the tube insulation to disconnect
quick-terminal.
quick-terminal.
4. Take out motor unit, remove motor cover and disconnect
the two lead wires (provided with quick-connect terminals)
from the motor tabs. (Fig. 4)
from the motor tabs. (Fig. 4)
5. Remove from the motor front / rear motor support and
replace with a new one. (Fig. 5)
6. Reassemble front / rear motor support and connect the two
lead wires to the motor tabs. Place the motor cover and
reinstall the motor unit into the lower body. (Fig. 6)
reinstall the motor unit into the lower body. (Fig. 6)
7. Connect the lead wires according to the schematic diagram
and reassemble the remaining parts in the reverse order.
8. Make sure switches SW1 / SW2 are correctly positioned
as indicated. (Fig. 7)
Note: Make sure the lead wires are correctly positioned
to avoid pinching them between parts.
to avoid pinching them between parts.
6
MC-E6003 / MC-E6003K / MC-E6001 / MC-E6001K
Fig. 8
Screw
Motor
Carbon bruch
Fig. 9
Cord stopper
Screw
Fig. 10
Cord reel
support
Cord reel
unit
Screw
3.2. CARBON BRUSHES
7
Note: Replace both carbon brushes at the same time.
1. Take out motor unit and remove motor cover as explained
previously in paragraph 3.1 Motor, points 1-4.
2. Disconnect lead wires (provided with quick-connect
terminal) from the motor tabs.
3. Remove the screw from the carbon brush holder and
take it out. (Fig.8)
3.3. CORD REEL UNIT
1. Remove upper body and take out cord reel ass`y as
explained previously in paragraph 3.1 Motor, points 1-3.
2. Remove the screw from the cord stopper to release power
supply cord. (Fig. 9)
3. Press the brake lever and unwind the power supply cord
two times to release the cord reel spring efficiency.
4. Detach cord reel unit and cord reel support by removing
the screw. (Fig. 10)
5. Replace the cord reel unit with a new one and reassemble
with the cord reel support refastening the screw.
Note: Wind up the power supply cord 2 extra times, as
indicated on the spring plate, to maintain the spring
efficiency. Finally, place the cord stopper and refasten
the screw.
indicated on the spring plate, to maintain the spring
efficiency. Finally, place the cord stopper and refasten
the screw.
6. Connect the lead wires according to the schematic
diagram.
7. Reinstall cord reel ass’y into place and reassemble the
remaining parts in the reverse order.
4. Replace the carbon brush unit with a new one and reinstall
it refastening with the screw.
5. Connect the lead wires according to the schematic diagram
and reassemble the motor unit.
6. Re-install motor unit, cord reel ass’y into their lodging and
reassemble the remaining parts in the reverse order.
MC-E6003 / MC-E6003K / MC-E6001 / MC-E6001K
Fig. 11
Stopper
Fig. 13
Fig. 12
Rail base
Blue wire
Brown wire
Fig. 14
Cord reel
support
Brake lever unit
Spring
3.4. POWER SUPPLY CORD
8
1. To replace the power supply cord, take out cord reel ass’y
and disassemble it as explained previously in paragraph
3.3 Cord reel unit, points 1-4.
3.3 Cord reel unit, points 1-4.
2. Unwind the power supply cord from the cord reel unit.
3. Press and release the stopper on the cord reel and lift the
rail base by pushing the lower end. (Fig. 11)
3.5. BRAKE LEVER UNIT
1. To replace the brake lever unit, take out cord reel ass'y and
disassemble it as explained in paragraph 3.3 Cord reel
unit, points 1-4.
unit, points 1-4.
2. Remove the spring and brake lever unit from cord reel
support and replace with a new one. (Fig.14)
3. Re-install the brake lever unit and spring and reassemble
cord reel unit and cord reel support.
Note: Wind up the power supply cord 2 extra times, as
indicated on the spring plate, to maintain the spring
efficiency. Finally, place the cord stopper and refasten
the screw.
Note: Wind up the power supply cord 2 extra times, as
indicated on the spring plate, to maintain the spring
efficiency. Finally, place the cord stopper and refasten
the screw.
4. Reinstall cord reel ass'y and connect the lead wires
according to the schematic diagram. Then reassemble
upper body and remaining parts in the reverse order.
upper body and remaining parts in the reverse order.
4. Disconnect the power supply cord from the rail base and
replace with a new one.
Note: Observe the colour of the lead wires from the
power supply cord before reinstalling the new one.
(Fig.12)
power supply cord before reinstalling the new one.
(Fig.12)
5. Insert the rail base through the cord reel slot. (Fig.13)
Note: Put grease on the rail base before assembling
the cord reel support.
the cord reel support.
6. Wind up the power supply cord in the arrow direction as
indicated on the spring plate.
7. Reassemble cord reel unit and cord reel support and
refasten the screw.
Note: Wind up the power supply cord 2 extra times to
maintain spring efficiency. Finally, place the cord
stopper an refasten the screw.
maintain spring efficiency. Finally, place the cord
stopper an refasten the screw.
8. Reinstall cord reel ass’y into place. Connect the lead wires
according to the schematic diagram and reassemble upper
body and remaining parts in the reverse order.
body and remaining parts in the reverse order.
MC-E6003 / MC-E6003K / MC-E6001 / MC-E6001K
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