DOWNLOAD Panasonic CS-E21JB4EA / CU-E21HBEA Service Manual ↓ Size: 4.37 MB | Pages: 87 in PDF or view online for FREE

Model
CS-E21JB4EA CU-E21HBEA
Pages
87
Size
4.37 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner / AIR CONDITIONER
File
cs-e21jb4ea-cu-e21hbea.pdf
Date

Panasonic CS-E21JB4EA / CU-E21HBEA Service Manual ▷ View online

21
• Thoroughly study the following installation locations
1. In such places as restaurants and kitchens, considerable amount of oil steam and flour adhere to the turbo fan, the fin of
the heat exchanger and the drain pump, resulting in heat exchange reduction, spraying, dispersing of water drops, drain
pump malfunction, etc.
In these cases, take the following actions:
• Make sure that the ventilation fan for smoke-collecting hood on a cooking table has sufficient capacity so that it draws oily
steam which should not flow into the suction of the air conditioner.
• Make enough distance from the cooking room to install the air conditioner in such place where it may not suck in oily
steam.
2. Avoid installing the air conditioner in such circumstances where cutting oil mist or iron powder exist especially in factories,
etc.
3. Avoid places where inflammable gas is generated, flows-in, contaminated, or leaked.
4. Avoid places where sulphurous acid gas or corrosive gas can be generated.
5. Avoid places near high frequency generators.
11.3.2.
INSTALLATION OF INDOOR UNIT
This air conditioner uses a drain up motor. Horizontally install
the unit using a level gauge.
The paper model for installation expand or shrink according to
temperature and humidity.
Check on dimensions before using it.
• The dimensions of the paper model for installation are the
same as those of the ceiling opening dimensions.
• Be sure to discuss the ceiling drilling work with the workers
concerned.
4.
The installation position must be able to support a load four times the indoor unit weight.
5.
The indoor unit must be away from heat and steam sources, but avoid installing it near an entrance.
6.
The indoor unit must allow easy draining.
7.
The indoor unit must allow easy connection to the outdoor unit.
8.
Place the indoor unit according to the height from the ceiling shown in the illustration below.
9.
The indoor unit must be from at least 3m away from any noise-generating equipment. The electrical wiring must be
shielded with a steel conduit.
10.
If the power supply is subject to noise generation, add a suppressor.
11.
Do not install the indoor unit in a laundry. Electric shocks may result.
NOTE
Height in the ceiling
280 mm or more
CEILING OPENING DIMENSIONS AND HANGING BOLT
LOCATION
CAUTION
During the installation, care must be taken not to
damage electric wires.
22
11.3.3.
REFRIGERANT PIPING
Refrigerant is charged to the outdoor unit. For details, see the
manual for installation work of outdoor unit. (Additional
charging, etc.)
1. Brazing for piping.
a. Execute brazing before tightening the flare nut.
b. Brazing must be executed while blowing nitrogen gas.
(This prevents generation of oxidized scale in copper
pipe.)
2. When there is a lot of brazings for long piping, install a
strainer midway of the piping. (The strainer is locally
supplied.)
3. Use clean copper pipe with inner wall surface free from
mist and dust. Blow nitrogen gas or air to blow off dust in
the pipe before connection.
4. Form the piping according to its routing. Avoid bending
and bending back the same piping point more than three
times.
(This will result in hardening of the pipe).
5. After deforming the pipe, align centers of the union fitting
of the indoor unit and the piping, and tighten them firmly
with wrenches.
6. Connect pipe to the service valve or ball valve which is
located below the outdoor unit.
7. After completed the piping connection, be sure to check if
there is gas leakage in indoor and outdoor connection.
After completing the piping connection, execute vacuum drying for the connecting piping and the indoor unit.
The vacuum drying must be carried out by using the service ports of both the liquid and gas side valves.
POSITIONS OF AIR CONDITIONER BODY AND CEILING SURFACE
Vacuum drying
CAUTION
Use two wrenches and tighten with regular torque.
Flare nut fastening torque N·m (kgf·cm)
ø6.35 mm
18 (180)
ø12.7 mm
55 (560)
ø19.05 mm
100 (1020)
ø9.52 mm
42 (430)
ø15.88 mm
65 (660)
Liquid size piping
Gas side piping
ø6.35 mm (1/4”)
ø12.7 mm (1/2”)
23
11.3.4.
INDOOR UNIT DRAIN PIPING
• During drain piping connection, be careful not to exert extra force on the drain port at the indoor unit.
• The outside diameter of the drain connection at the indoor unit is 32mm.
• Be sure to perform heat insulation on the drain piping.
• Drain piping must have down-slope (1/50 to 1/100); be sure not to provide up-and-down slope to prevent reversal flow.
• Be sure to check no air trap on drain hose and to ensure smooth water flow and no abnormal sound.
• The height of drain may be possible up to 750 mm.
• When drain set piping, install as shown in the figure below.
• Connect the main drain pipe to exterior and leave it provisionally until the test comes to an end.
• Feed water to the flexible drain hose and check the piping for leakage.
• Be sure to check the drain up motor for normal operating and noise when electric wiring is complete.
• When the test is complete, connect the flexible drain hose to the drain port.
• Pour about 600-700cc of water in the drain pan of the indoor unit. (Pour from the position specified in the drawing by using a
water supply bottle or other suitable tool.)
• Press the drain pump test run on pcb to start the drain motor, and verity water drainage.
(The drain motor will automatically stop after operating for about five minutes.)
Piping material: Polyvinyl chloride pipe VP-25 and pipe fittings.
Heat insulation material: Polyvinylene foam with thickness more than 8 mm (local supply).
Drain Test
The air conditioner uses a drain up motor to drain water. Use the following procedure to test the drain up motor operation.
24
11.3.5.
HEAT INSULATION
1. Use the heat insulation material for the refrigerant piping which has an excellent heat-resistance (over 120
°C).
2. Precautions in high humidity circumstance.
This air conditioner has been tested according to the “JIS Standard Conditions with Mist” and have been confirmed that there
are no faults. However, if it is operated for a long time in high humid atmosphere (dew point temperature: more than 23
°C),
water drops are liable to fall. In this case, add heat insulation material according to the following procedure:
• Heat insulation material to be prepared... Adiabatic glass wool with thickness 10 to 20 mm.
• Stick glass wool on all air conditioners that are located in ceiling atmosphere.
• In addition to the normal heat insulation (thickness: more than 8 mm) for refrigerant piping (gas piping: thick piping) and drain
piping, add a further of 10 mm to 30 mm thickness material.
• When the outdoor unit is installed on a higher position than
the indoor unit, install the trap so as not to instill rain water
into the wall by transmitting in piping.
• Stuff the space among piping, the electric wire, and the drain
hose with “Putty” and seal the penetration wall hole.
Make sure that rain water do not instill into the wall.
Be sure to perform heat insulation on the drain, liquid and gas piping. Imperfection in heat insulation work leads
to water leakage.
Wall seal
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