Panasonic CS-BE25TKE / CS-BE35TKE / CS-BE50TKE / CU-BE25TKE / CU-BE35TKE / CU-BE50TKE (serv.man2) Service Manual ▷ View online
37
11.2.3 Indoor Unit Installation
11.2.3.1 For the Right Rear Piping
11.2.3.2 For the Right and Right
Bottom Piping
11.2.3.3 For the Embedded Piping
(This can be used for left rear piping and bottom
piping also.)
•
Do not turn over the unit without it’s shock absorber during pull out the piping.
It may cause intake grille damage.
It may cause intake grille damage.
•
Use shock absorber during pull out the piping to protect the intake grille from damage.
Intake grille
Piping
pull ou
t the
pip
in
g
Piping
Shock absorber
pull o
ut t
he
p
ip
in
g
Install the Indoor Unit
Pull out the Indoor piping
Step-2
Secure the Indoor Unit
Insert the power supply cord and connection cable
Step-1
Step-3
Step-4
• Insert the cables from bottom of the unit through the control board hole until
terminal board area.
Install the Indoor Unit
Pull out the Indoor piping
Step-2
Insert the power supply cord and connection cable
Secure the Indoor Unit
Step-1
Step-3
Step-4
• Insert the cables from bottom of the unit through the control board hole until
terminal board area.
terminal board area.
• Use a spring bender or equivalent to bend the piping so that the piping is not
crushed.
crushed.
• When determining the dimensions of the piping, slide the unit all the way to the
left on the installation plate.
left on the installation plate.
• Refer to the section “Cutting and flaring the piping”.
Bend the embedded piping
Cut and flare the embedded piping
Replace the drain hose
Pull the connection cable into Indoor Unit
• The power supply cord and indoor unit and outdoor unit connection cable can
be connected without removing the front grille.
be connected without removing the front grille.
• Please refer to “Connecting the piping” column in outdoor unit section.
(Below steps are done after connecting the outdoor piping and gas-leakage
confirmation.)
(Below steps are done after connecting the outdoor piping and gas-leakage
confirmation.)
Connect the piping
• Please refer to “Insulation of piping connection” column as mentioned in
indoor/outdoor unit installation.
indoor/outdoor unit installation.
Install the Indoor Unit
Secure the Indoor Unit
Insulate and finish the piping
Step-1
Step-2
Step-3
Step-4
Step-5
Step-6
Step-7
Step-8
In case of the cover is cut, keep the cover at the rear
of chassis as shown in the illustration for future
reinstallation.
of chassis as shown in the illustration for future
reinstallation.
(Left, right and 2 bottom covers for piping.)
How to keep the cover
Hook the indoor unit onto the upper
portion of installation plate. (Engage the
indoor unit with the upper edge of the
installation plate). Ensure the hooks are
properly seated on the installation plate
by moving it in left and right.
portion of installation plate. (Engage the
indoor unit with the upper edge of the
installation plate). Ensure the hooks are
properly seated on the installation plate
by moving it in left and right.
Press the lower left and right side of the unit against
the installation plate until hooks engages with their
slot (sound click).
the installation plate until hooks engages with their
slot (sound click).
Right Rear piping
Right and Right Bottom piping
Install the indoor unit
Secure the Indoor Unit
Insert the connection cable
Cover for the
bottom piping
bottom piping
Cover for the
bottom piping
bottom piping
Tape it with piping in a
position as mentioned
in Fig. below.
Cover for
the right
piping
the right
piping
Piping
Drain
hose
hose
Cover for
the left
piping
the left
piping
Cover for
the bottom
piping
the bottom
piping
Tape it with piping in a
position as mentioned
in Fig. below.
Cover for
the right
piping
the right
piping
Piping
Drain hose
Cover for
the left
piping
the left
piping
Drain hose
Sleeve for piping hole
Indoor unit
Hooks at installation
plate
plate
Piping
Cover for piping
Guide
surface
surface
Connection cable
About
70 – 80 mm
Connection cable
Gas side piping
Liquid side piping
Drain hose
Installation
plate
plate
Unit’s hook
To take out the unit, push the marking at the bottom
unit, and pull it slightly towards you to disengage the hooks
from the unit.
unit, and pull it slightly towards you to disengage the hooks
from the unit.
g
n
i
k
r
a
m
38
11.2.4 Connect the Cable to the Indoor Unit
The power supply cord, indoor and outdoor unit connection cable can be connected without removing the front grille.
1 Install the indoor unit on the installing holder that mounted on the wall.
2 Open the front panel and grille door by loosening the screw.
3 Cable connection to the power supply through Isolating Devices (Disconnecting means).
2 Open the front panel and grille door by loosening the screw.
3 Cable connection to the power supply through Isolating Devices (Disconnecting means).
o
Connect approved type polychloroprene sheathed power supply cord 3 x 1.5 mm
2
(3/4 ~ 1.5HP) or 3 x
2.5 mm
2
(2.0HP) type designation 60245 IEC 57 or heavier cord to the terminal board, and connect the
others end of the cord to Isolating Devices (Disconnecting means).
o
Do not use joint power supply cord. Replace the wire if the existing wire (from concealed wiring, or
otherwise) is too short.
otherwise) is too short.
o
In unavoidable case, joining of power supply cord between isolating devices and terminal board of air
conditioner shall be done by using approved socket and plug with earth pin rated 15/16A (3/4 ~ 1.5HP)
or 16A (2.0HP). Wiring work to both socket and plug must follow to national wiring standard.
conditioner shall be done by using approved socket and plug with earth pin rated 15/16A (3/4 ~ 1.5HP)
or 16A (2.0HP). Wiring work to both socket and plug must follow to national wiring standard.
4 Bind all the power supply cord lead wire with tape and route the power supply cord via the left escapement.
5 Connection cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed
5 Connection cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed
4 x 1.5 mm
2
(3/4 ~ 1.5HP) or 4 x 2.5 mm
2
(2.0HP) flexible cord, type designation 60245 IEC 57 or heavier
cord. Do not use joint connection cable. Replace the wire if the existing wire (from concealed wiring, or
otherwise) is too short. Allowable connection cable length of each indoor unit shall be 30 mm or less.
otherwise) is too short. Allowable connection cable length of each indoor unit shall be 30 mm or less.
6 Bind all the indoor and outdoor connection cable with tape and route the connection cable via the right
escapement.
•
How to pull the piping and drain hose out, in case of the
embedded piping.
embedded piping.
•
In case of left piping how to insert the
connection cable and drain hose.
connection cable and drain hose.
Rear view for left piping installation
Drain cap
Drain hose
Adjust the piping slightly
downwards.
downwards.
Drain hose
Connection cable
PVC tube
for drain
hose
for drain
hose
Indoor unit
100 mm
Piping
Cable
Apply putty or
caulking material
to seal the wall
opening.
caulking material
to seal the wall
opening.
Connection cable
Piping
More than
470 mm
More than
950 mm
PVC tube (VP-65) for piping
and connection cable
and connection cable
PVC tube for drain hose (VP-30)
PVC tube for drain
hose (VP-20)
hose (VP-20)
More than 700 mm
Drain hose
from main unit
from main unit
Exchange the drain hose and cap
Cable
45°
Drain
hose
hose
Piping
Sleeve for piping hole
Drain hose
Piping
Connection cable
More than 950 mm
(For the right piping, follow the same procedure)
39
7 Remove the tapes and connect the power supply cord and connection cable between indoor unit and outdoor
unit according to the diagram below.
8 Secure the power supply cord and connection cable onto the control board with the holder.
9 Close grille door by tighten with screw and close the front panel.
9 Close grille door by tighten with screw and close the front panel.
Note:
Isolating Devices (Disconnecting means) should have minimum 3.0 mm contact gap.
Ensure the colour of wires of outdoor unit and the terminal Nos. are the same to the indoor’s respectively.
Earth wire shall be Yellow/Green (Y/G) in colour and longer than other AC wires as shown in the figure for the
electrical safety in case of the slipping out of the cord from the anchorage.
11.2.4.1 Wire Stripping and Connecting Requirement
3
2
1
t
i
n
u
r
o
o
d
t
u
o
e
h
t
n
o
s
l
a
n
i
m
r
e
T
Colour of wires (connection cable)
Terminals on the indoor unit
L
N
1
2
3
(Power supply cord)
Terminals on the isolating devices
(Disconnecting means)
(Disconnecting means)
(L) (N)
Recommended
length (mm)
length (mm)
a b
c
d e
f
g
55 35 35 50 40 35 60
WARNING
This equipment must
be properly earthed.
Recommended
length (mm)
Tape
Connection cable
Tape
Power supply cord
Terminal Board
Control
Board
Earth wire
longer than
others
AC wires
for safety
reason
longer than
others
AC wires
for safety
reason
Holder
Holder
Indoor & outdoor
connection cable
connection cable
Isolating Devices
Outdoor unit
Power supply
cord
OR
OR
OR
Do not joint wires
Use complete wire without joining.
Use approved socket and plug with earth pin.
Wire connection in this area must follow to national wiring rules.
Conductor
over inserted
Wire stripping
No loose strand
when inserted
when inserted
10 ± 1 mm
Conductor
fully inserted
PROHIBITED
Conductor not
fully inserted
PROHIBITED
ACCEPT
Indoor/outdoor
connection
terminal board
connection
terminal board
5 mm or more
(gap between wires)
WARNING
RISK OF FIRE
JOINING OF WIRES
MAY CAUSE
OVERHEATING AND
FIRE.
JOINING OF WIRES
MAY CAUSE
OVERHEATING AND
FIRE.
40
11.3 Outdoor Unit
11.3.1 Install the Outdoor Unit
After selecting the best location, start installation to Indoor/Outdoor Unit Installation Diagram.
1 Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut (ø10 mm).
2 When installing at roof, please consider strong wind and earthquake.
2 When installing at roof, please consider strong wind and earthquake.
Please fasten the installation stand firmly with bolt, screws or nails.
Model A
B
C
D
BE20***
KE25***, BE25***, DE25***
KE35***, BE35***, DE35***
KE25***, BE25***, DE25***
KE35***, BE35***, DE35***
570 mm 105 mm 18.5 mm 320 mm
KE50***, BE50***, DE50*** 540 mm 160 mm 18.5 mm 330 mm
11.3.2 Connect the Piping
11.3.2.1 Connecting
the Piping to Indoor
Please make flare after inserting flare nut (locate at
joint portion of tube assembly) onto the copper pipe.
(In case of using long piping)
Connect the piping
joint portion of tube assembly) onto the copper pipe.
(In case of using long piping)
Connect the piping
Align the center of piping and sufficiently tighten
the flare nut with fingers.
Further tighten the flare nut with torque wrench in
specified torque as stated in the table.
Do not overtighten, overtightening may cause gas leakage.
Piping size
Torque
6.35 mm (1/4")
[18 N•m (1.8 kgf•m)]
9.52 mm (3/8")
[42 N•m (4.3 kgf•m)]
12.7 mm (1/2")
[55 N•m (5.6 kgf•m)]
15.88 mm (5/8")
[65 N•m (6.6 kgf•m)]
19.05 mm (3/4")
[100 N•m (10.2 kgf•m)]
11.3.2.2 Connecting
the
Piping to Outdoor
Decide piping length and then cut by using pipe cutter.
Remove burrs from cut edge.
Make flare after inserting the flare nut (locate at valve)
onto the copper pipe.
Align center of piping to valve and then tighten with
torque wrench to the specified torque as stated in the
table.
Remove burrs from cut edge.
Make flare after inserting the flare nut (locate at valve)
onto the copper pipe.
Align center of piping to valve and then tighten with
torque wrench to the specified torque as stated in the
table.
A
B
C
D
Torque
wrench
wrench
Spanner or
Wrench
Wrench
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