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Model
CS-BE25TKE CS-BE35TKE CS-BE50TKE CU-BE25TKE CU-BE35TKE CU-BE50TKE (serv.man2)
Pages
126
Size
40.8 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner / AIR CONDITIONER
File
cs-be25tke-cs-be35tke-cs-be50tke-cu-be25tke-cu-be3.pdf
Date

Panasonic CS-BE25TKE / CS-BE35TKE / CS-BE50TKE / CU-BE25TKE / CU-BE35TKE / CU-BE50TKE (serv.man2) Service Manual ▷ View online

37 
11.2.3  Indoor Unit Installation 
 
11.2.3.1  For the Right Rear Piping 
 
11.2.3.2  For the Right and Right  
Bottom Piping 
 
11.2.3.3  For the Embedded Piping 
 
 
 
 
 
 
 
 
 
 
 
(This can be used for left rear piping and bottom 
piping also.) 
 
 Do not turn over the unit without it’s shock absorber during pull out the piping.
It may cause intake grille damage.
 
 Use shock absorber during pull out the piping to protect the intake grille from damage.
Intake grille
Piping
pull ou
t the
 pip
in
g
Piping
Shock absorber
pull o
ut t
he
 p
ip
in
g
Install the Indoor Unit
Pull out the Indoor piping
Step-2
Secure the Indoor Unit
Insert the power supply cord and connection cable
Step-1
Step-3
Step-4
• Insert the cables from bottom of the unit through the control board hole until
 
terminal board area.
Install the Indoor Unit
Pull out the Indoor piping
Step-2
Insert the power supply cord and connection cable
Secure the Indoor Unit
Step-1
Step-3
Step-4
• Insert the cables from bottom of the unit through the control board hole until
  terminal board area.
• Use a spring bender or equivalent to bend the piping so that the piping is not 
    crushed.
• When determining the dimensions of the piping, slide the unit all the way to the  
    left on the installation plate.
• Refer to the section “Cutting and flaring the piping”.
Bend the embedded piping
Cut and flare the embedded piping
Replace the drain hose
Pull the connection cable into Indoor Unit
• The power supply cord and indoor unit and outdoor unit connection cable can
  be connected without removing the front grille.
• Please refer to “Connecting the piping” column in outdoor unit section. 
    (Below  steps  are  done after connecting the outdoor piping and gas-leakage 
    confirmation.)
Connect the piping
• Please refer to “Insulation of piping connection” column as mentioned in
  indoor/outdoor unit installation.
Install the Indoor Unit
Secure the Indoor Unit
Insulate and finish the piping
Step-1
Step-2
Step-3
Step-4
Step-5
Step-6
Step-7
Step-8
In case of the cover is cut, keep the cover at the rear 
of chassis as shown in the illustration for future 
reinstallation. 
(Left, right and 2 bottom covers for piping.)
How to keep the cover
Hook the indoor unit onto the upper  
portion of installation plate. (Engage the  
indoor unit with the upper edge of the 
installation plate). Ensure the  hooks are  
properly seated on the installation plate
by moving it in left and right. 
Press the lower left and right side of the unit against 
the installation plate until hooks engages with their 
slot (sound click).
Right Rear piping
Right and Right Bottom piping
Install the indoor unit
Secure the Indoor Unit
Insert the connection cable
Cover for the 
bottom piping
Cover for the 
bottom piping
Tape it with piping in a 
position as mentioned 
in Fig. below.
Cover for 
the right 
piping
Piping
Drain 
hose
Cover for 
the left 
piping
Cover for 
the bottom 
piping
Tape it with piping in a 
position as mentioned 
in Fig. below.
Cover for 
the right 
piping
Piping
Drain hose
Cover for 
the left 
piping
Drain hose
Sleeve for piping hole
Indoor unit
Hooks at installation 
plate
Piping
Cover for piping
Guide 
surface
Connection cable
About 
70 – 80 mm
Connection cable
Gas side piping
Liquid side piping
Drain hose
Installation 
plate
Unit’s hook
To take out the unit, push the          marking at the bottom
unit, and pull it slightly towards you to disengage the hooks
from the unit.
g
n
i
k
r
a
m
 
38 
 
11.2.4  Connect the Cable to the Indoor Unit 
The power supply cord, indoor and outdoor unit connection cable can be connected without removing the front grille. 
1  Install the indoor unit on the installing holder that mounted on the wall. 
2  Open the front panel and grille door by loosening the screw. 
3  Cable connection to the power supply through Isolating Devices (Disconnecting means). 
o
 
Connect approved type polychloroprene sheathed power supply cord 3 x 1.5 mm
2
 (3/4 ~ 1.5HP) or 3 x 
2.5 mm
2
 (2.0HP) type designation 60245 IEC 57 or heavier cord to the terminal board, and connect the 
others end of the cord to Isolating Devices (Disconnecting means). 
o
 
Do not use joint power supply cord. Replace the wire if the existing wire (from concealed wiring, or 
otherwise) is too short. 
o
 
In unavoidable case, joining of power supply cord between isolating devices and terminal board of air 
conditioner shall be done by using approved socket and plug with earth pin rated 15/16A (3/4 ~ 1.5HP) 
or 16A (2.0HP). Wiring work to both socket and plug must follow to national wiring standard. 
4  Bind all the power supply cord lead wire with tape and route the power supply cord via the left escapement. 
5  Connection cable between indoor unit and outdoor unit shall be approved polychloroprene sheathed  
4 x 1.5 mm
2
 (3/4 ~ 1.5HP) or 4 x 2.5 mm
2
 (2.0HP) flexible cord, type designation 60245 IEC 57 or heavier 
cord. Do not use joint connection cable. Replace the wire if the existing wire (from concealed wiring, or 
otherwise) is too short. Allowable connection cable length of each indoor unit shall be 30 mm or less. 
6  Bind all the indoor and outdoor connection cable with tape and route the connection cable via the right 
escapement. 
 
 
 
 
 
 
 
 
 
How to pull the piping and drain hose out, in case of the 
embedded piping.
 
In case of left piping how to insert the 
connection cable and drain hose.
Rear view for left piping installation
Drain cap
Drain hose
Adjust the piping slightly 
downwards.
Drain hose
Connection cable
 
PVC tube 
for drain 
hose
Indoor unit
100 mm
Piping
Cable
Apply putty or 
caulking material 
to seal the wall 
opening.
Connection cable
Piping
More than 
470 mm
More than 
950 mm
PVC tube (VP-65) for piping 
and connection cable
PVC tube for drain hose (VP-30)
PVC tube for drain 
hose (VP-20)
More than 700 mm
Drain hose 
from main unit
Exchange the drain hose and cap
Cable
45°
Drain 
hose
Piping
Sleeve for piping hole
Drain hose
Piping
Connection cable
More than 950 mm
(For the right piping, follow the same procedure)
39 
7  Remove the tapes and connect the power supply cord and connection cable between indoor unit and outdoor 
unit according to the diagram below. 
 
 
 
8  Secure the power supply cord and connection cable onto the control board with the holder. 
9  Close grille door by tighten with screw and close the front panel. 
 
Note: 
  Isolating Devices (Disconnecting means) should have minimum 3.0 mm contact gap. 
  Ensure the colour of wires of outdoor unit and the terminal Nos. are the same to the indoor’s respectively. 
  Earth wire shall be Yellow/Green (Y/G) in colour and longer than other AC wires as shown in the figure for the 
electrical safety in case of the slipping out of the cord from the anchorage. 
11.2.4.1  Wire Stripping and Connecting Requirement  
 
 
 
 
 
 
 
 
 
 
3
2
1
t
i
n
u
 
r
o
o
d
t
u
o
 
e
h
t
 
n
o
 
s
l
a
n
i
m
r
e
T
Colour of wires (connection cable)
Terminals on the indoor unit
L
N
1
2
3
(Power supply cord)
Terminals on the isolating devices 
(Disconnecting means)
(L) (N)
Recommended 
length (mm)
a b
c
d e
f
g
55 35 35 50 40 35 60
 WARNING
 This equipment must 
be properly earthed.
Recommended 
length (mm)
Tape
Connection cable
Tape
Power supply cord
Terminal Board
Control 
Board
Earth wire 
longer than 
others 
AC wires 
for safety 
reason
Holder
Holder
Indoor & outdoor 
connection cable 
Isolating Devices
Outdoor unit
Power supply 
cord
OR
OR
OR
  Do not joint wires
  Use complete wire without joining.
  Use approved socket and plug with earth pin.
   Wire connection in this area must follow to national wiring rules.
Conductor 
over inserted
Wire stripping
No loose strand 
when inserted
10 ± 1 mm
Conductor 
fully inserted
PROHIBITED
Conductor not 
fully inserted
PROHIBITED
ACCEPT
Indoor/outdoor 
connection 
terminal board
5 mm or more 
(gap between wires)
WARNING
RISK OF FIRE
JOINING OF WIRES 
MAY CAUSE 
OVERHEATING AND 
FIRE.
40 
11.3 Outdoor Unit 
11.3.1  Install the Outdoor Unit 
  After selecting the best location, start installation to Indoor/Outdoor Unit Installation Diagram. 
1  Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut (ø10 mm). 
2  When installing at roof, please consider strong wind and earthquake. 
Please fasten the installation stand firmly with bolt, screws or nails. 
 
 
Model A 
BE20*** 
KE25***, BE25***, DE25***
KE35***, BE35***, DE35***
570 mm  105 mm  18.5 mm 320 mm
KE50***, BE50***, DE50*** 540 mm  160 mm  18.5 mm 330 mm
11.3.2  Connect the Piping 
11.3.2.1 Connecting 
the Piping to Indoor 
Please make flare after inserting flare nut (locate at 
joint portion of tube assembly) onto the copper pipe. 
(In case of using long piping) 
Connect the piping 
  Align the center of piping and sufficiently tighten 
the flare nut with fingers. 
  Further tighten the flare nut with torque wrench in 
specified torque as stated in the table. 
 
 
Do not overtighten, overtightening may cause gas leakage. 
 
 
Piping size 
Torque 
6.35 mm (1/4") 
[18 N•m (1.8 kgf•m)] 
9.52 mm (3/8") 
[42 N•m (4.3 kgf•m)] 
12.7 mm (1/2") 
[55 N•m (5.6 kgf•m)] 
15.88 mm (5/8") 
[65 N•m (6.6 kgf•m)] 
19.05 mm (3/4") 
[100 N•m (10.2 kgf•m)] 
 
11.3.2.2 Connecting 
the 
Piping to Outdoor 
Decide piping length and then cut by using pipe cutter. 
Remove burrs from cut edge. 
Make flare after inserting the flare nut (locate at valve) 
onto the copper pipe. 
Align center of piping to valve and then tighten with 
torque wrench to the specified torque as stated in the 
table. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
A
B
C
D
Torque 
wrench
Spanner or 
Wrench
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