LG 60PA660S-ZF (CHASSIS:PD22G) Service Manual ▷ View online
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ADJUSTMENT INSTRUCTION
1. Application Range
This spec. sheet applies to PD22G chassis applied PDP TV
all models manufactured in TV factory.
2. Specification
(1) Because this is not a hot chassis, it is not necessary to
use an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 °C ± 5 °C of temperature and 65±10% of relative
humidity if there is no specific designation.
(4) The input voltage of the receiver must keep 100~240V,
50/60Hz.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15 °C
- In case of keeping module is in the circumstance of 0°C, it
should be placed in the circumstance of above 15°C for 2
hours
- In case of keeping module is in the circumstance of below
-20 °C, it should be placed in the circumstance of above 15
°C for 3 hours,.
■ After RGB Full White in HEAT-RUN Mode, the receiver must
be operated prior to the adjustment.
■ Enter into HEAT-RUN MODE
1) Press the POWER ON KEY on R/C for adjustment.
2) OSD display and screen display PATTERN MODE.
● Set is activated HEAT run without signal generator in this
mode.
● Single color pattern ( WHITE ) of HEAT RUN MODE uses to
check panel.
● Caution : If you turn on a still screen more than 20 minutes
(Especially digital pattern, cross hatch pattern), an
after image may be occur in the black level part of
the screen.
3. PCB Assembly adjustment
* Caution : Using ‘power on’ button of the control R/C power on
TV
3.1. MAC Address and ESN and Wide-vine
Key Download
* The CI+ Key download is need for only PD22A/B/C Models.
* Connect TV SET and PC which download keys Writing
program by RS232C-Cable
(1) Start Program and Click ‘start’ Button to connect TV and
PC.
(2) When download succeed, you can see “OK” on the
screen.
* Each Chassis has it’s own MAC Address/ESN/Wide-vine
key. Please be careful of download.
3.2. DFT Process
* Depend on situation, Step can be changed.
* Condition spec
3.3. Tool OPTION (MANUAL)
(1) Press ADJ key on R/C to insert Tool OPTION
(2) On the “ Tool Option ”, Insert Tool Option by a number key
(3) Press the ENTER(■)
(4) Press ENTER(■) again.
(5) Select “OK to Download” by using ◄/►(VOL +/-) and
press ►(VOL +)
* PD22G
Model Name
PA660S
Tool option 1
60 FHD
33098
Tool option 2
60 FHD
131
Tool option 3
845
Tool option 4
29290
Tool option 5
12893
Tool option 6
1561
Tool option 7
8239
Mode
Volume
Power Off
RF
0
DC On
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3.4. EDID
(The Extended Display Identification Data)
■ HDMI [C/S: 98D3] : For FHD Models
Block Type: EDID 1.3
EDID Block 1, Bytes 128-255 [80H-FFH]
Block Type: CEA EDID Timing Extension Version 3
* CheckSum & Physical Address Table.
- Each HDMI Input has their own physical address(on
Address:9E). So, each HDMI Input has different C/S
value.
■ HDMI INPUT Physical Address Table
■ HDMI INPUT C/S Table.
- FHD
4. SET assembly adjustment method
* Caution: Each PCB assembly must be checked by check
JIG set. (Because power PCB Assembly damages
to PDP Module, especially be careful)
4.1. POWER PCB Assembly Voltage adjustment
(Va, Vs voltage adjustment)
Test equipment : D.M.M 1EA
Connection Diagram for Measuring : refer to fig.4
Adjustment method
4.1.1. Va adjustment
(1) Connect + terminal of D. M.M. to Va pin of P811, connect
-terminal to GND pin of P811.
(2) After turning VR502,voltage of D.M.M adjustment as same
as Va voltage which on label of panel right/top (deviation;
±0.5V)
4.1.2. Vs adjustment
(1) Connect + terminal of D. M..M. to Vs pin of P811, connect
-terminal to GND pin of P811.
(2) After turning VR901, voltage of D.M.M adjustment as
same as Vs voltage which on label of panel right/top (
deviation ; ±0.5V)
4.2. Adjustment of White Balance
- Required Equipment
● Remote controller for adjustment
● Color Analyzer ( CS-1000, CA-210 or same product
: CH 10 (PDP)
* Please adjust CA-210 by CS-1000 before measuring
● Auto W/B adjustment instrument(only for Auto
adjustment)
● 9 Pin D-Sub Jack(RS232C) is connected to the AUTO
W/B EQUIPMENT
Before Adjust of White Balance, Please press
POWER ONLY key
- Adjust Process will start by execute RS232C Command.
● Color temperature standards according to CSM and Module
● CS-1000/CA-100+/CA-210(CH 10) White balance adjust-
ment coordinates and color temperature.
G
Address
HDMI1
HDMI2
9E
10
20
HDMI1
HDMI2
CheckSum
98D3
98C3
CSM
PLASMA
Cool
11000K
Medium
9300K
Warm
6500K
CSM
Color Coordination
Temp
± Color
Coordination
x
y
COOL
0.276
0.283
11000K
0.002
MEDIUM
0.285
0.293
9300K
0.002
WARM
0.313
0.329
6500K
0.002
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* Change target luminance and range of the Auto adjustment
W/B equipment
- 60R4
* Manual W/B process (using adjusts Remote control)
- Please Adjust in AV 1 MODE, Turn off Energy Saving Mode.
1) Enter ‘PICTURE RESET’ on Picture Mode, and then
turn off Fresh Contrast and Fresh colour in Advanced
Control
2) After enter Service Mode by pushing “ADJ” key,
3) Enter White Pattern off of service mode, and change off
-> on.
4) Enter “W/B ADJUST” by pushing “►” key at “3. W/B
ADJUST”.
* Gain Max Value is 192. So, Never make any Gain Value
over 192 and please fix one Value on 192, between R, G
and B.
* Auto-control interface and directions
(1) Adjust in the place where the influx of light like floodlight
around is blocked. (Illumination is less than 10ux).
(2) Measure and adjust after sticking the Color Analyzer (CA-
100+, CA210) to the side of the module.
(3) Aging time
- After aging start, keep the Power on (no suspension of
power supply) and heat-run over 5 minutes
* Auto adjustment Map (RS232C)
4.3. Serial number download & Model name D/L.
(1) Press "Power on" button of a service R/C.(Baud rate :
115200 bps)
(2) Connect RS232-C Signal Cable and start ‘Option Check
Program Ver3.8’
(3) Scan serial Number and press ‘F5’ button.
(4) Check ‘OK’ on program 1) program.
(5) Press ‘In start’ button on SVC R/C, check Serial Number
and Model Name.
4.4. Check Tool Option and write Country
Group & Area Code(Option) D/L
- Refer to Table 3.3 insert tool option.
4.5. Checking the EYE-Q Operation.
(1) Press the EYE Key on the adjustment remote controller.
(2) Check the Sensor DATA ( It must be under 10) and keep
the data longer than 1.5s
(3) Check ‘OK’
(Sensor DATA 0 ~ 4095, Power Saving Mode 0 ~ 12)
* IF you press IN-STAP Button, change Green Eye-check
OSD.
4.6. PING TEST
* In this case Network setting is on Manual Setting.
Connect : SET->LAN Port == PC->LAN Port
4.6.1. Equipment Setting
(1) Play the LAN Port Test PROGRAM.
(2) Input IP set up for an inspection to Test
* IP Number : 12.12.2.2
No
Index
CMD1
CMD2
Set ID
Data
1
Start
w
b
0
00
2
Gain Start
w
b
0
10
3
Gain End
w
b
0
1F
4
Offset Start
w
b
0
20
5
Offset End
w
b
0
2F
6
End
w
b
0
FF
7
Medium R
j
a
0
00~FF
8
Medium G
j
b
0
00~FF
9
Medium B
j
c
0
00~FF
10
Warm R
j
d
0
00~FF
11
Warm G
j
e
0
00~FF
12
Warm B
j
f
0
00~FF
13
Cool R
j
g
0
00~FF
14
Cool G
j
h
0
00~FF
15
Cool B
j
i
0
00~FF
16
Cool R,G,B
j
j
0
00~FF
17
Medium
j
k
0
00~FF
18
Warm
j
l
0
00~FF
Min
Typ
Max
R-GAIN
0
192
192
G-GAIN
0
192
192
B-GAIN
0
192
192
Target luminance
50
Range
± 23
Green Eye-Check(Factory Mode)
Sensor Data
9
Power saving mode
1
OK
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4.6.2. LAN PORT inspection (PING TEST)
* In this case Network setting is on Manual Setting.
(1) Play the LAN Port Test Program.
(2) connect each other LAN Port Jack.
(3) Play Test (F9) button and confirm OK Message.
(4) remove LAN CABLE
4.7. Magic Motion Remote Controller test
(1) Equipment: RF R/C for test,
(2) You must confirm the battery power of RF-R/C before test
(Recommend that change the battery per every lot)
(3) Sequence (test)
a) Press "Power on" button of a service R/C.
b) Within 50 cm of the TV set, if you select the ‘start
key(Wheel Key)’ on the controller for 3seconds, you can
pairing with the TV SET.
c) You can check the cursor on the TV Screen, when select
the ‘Wheel Key’ on the controller
d) You must remove the pairing with the TV Set by select
‘Mute Key’ on the controller for 1 second.
4.8. Wi-Fi Test(Except for PM47*)
Step 1) Turn on TV
Step 2) Select ‘Network Connection’ option in Network Menu.
Step 3) Select ‘Start Connection’ Button in ‘Network
Connection’.
Step 4) If the system finds any AP like blow PIC, it is working
well.
4.9. LNB voltage and 22KHz tone check
4.9.1. Test method
(1) Press "Power on" button of a service R/C.
(Baud rate : 115200 bps)
(2) Connect cable between satellite ANT and test JIG.
(3) Connect RS232-C Signal Cable.
(4) Write LNB ON control command through RS-232-C.
(5) check LED light ‘ON’ at 18V menu.
(6) check LED light ‘ON’ at 22KHz tone menu.
(7) Write LNB OFF control command through RS-232-C.
(8) check LED light ‘OFF’ at 18V menu.
(9) check LED light ‘OFF’ at 22KHz tone menu.
4.9.2. RS-232 command for test LNB
4.9.3. Test result
Command
Set ACK
LNB On
[A][I][ ][Set ID][ ][30][Cr]
[O][K][x] or NG : [N][G][x]
LNB Off
[A][I][ ][Set ID][ ][40][Cr]
[O][K][x] or NG : [N][G][x]
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