DOWNLOAD LG 32LN549C / 32LP360H (CHASSIS:LB3AC) Service Manual ↓ Size: 5.57 MB | Pages: 34 in PDF or view online for FREE

Model
32LN549C 32LP360H (CHASSIS:LB3AC)
Pages
34
Size
5.57 MB
Type
PDF
Document
Service Manual
Brand
Device
TV / LCD
File
32ln549c-32lp360h-chassis-lb3ac.pdf
Date

LG 32LN549C / 32LP360H (CHASSIS:LB3AC) Service Manual ▷ View online

- 9 -
ADJUSTMENT INSTRUCTION
1. Application Range
This  specification  sheet  is  applied  to  all  of  the  LED TV  with 
LB3AC chassis.
2. Designation
(1)  The  adjustment  is  according  to  the  order  which  is 
designated and which must be followed, according to the 
plan which can be changed only on agreeing.
(2) Power adjustment : Free Voltage.
(3) Magnetic Field Condition: Nil.
(4) Input signal Unit: Product Specification Standard.
(5) Reserve after operation : Above 5 Minutes (Heat Run)
  Temperature : at 25 °C ± 5 °C
  Relative humidity : 65 ± 10 %
  Input voltage : 220 V, 60 Hz
(6)  Adjustment  equipments:  Color  Analyzer  (CA-210  or 
CA-110), DDC Adjustment Jig, Service remote control.
(7) Push the "IN STOP" key - For memory initialization.
3. Main PCB check process
▪ APC - After Manual-Insert, executing APC
* Boot file Download
(1)  Execute  ISP  program  "Mstar  ISP  Utility"  and  then  click 
"Config" tab.
(2)  Set as below, and then click "Auto Detect" and check "OK" 
message.
If "Error" is displayed, check connection between computer, 
jig, and set.
(3)  Click  "Read"  tab,  and  then  load  download  file(XXXX.bin) 
by clicking "Read".
(4)  Click "Connect" tab. If "Can't" is displayed, check connection 
between computer, jig, and set.
(5) Click "Auto" tab and set as below.
(6) Click "Run".
(7) After downloading, check "OK" message.
* USB DOWNLOAD
(1) Put the USB Stick to the USB socket.
(2) Automatically detecting update file in USB Stick.
-  If your downloaded program version in USB Stick is Low, 
it didn't work. But your downloaded version is High, USB 
data is automatically detecting.
(3) Show the message "Copying files from memory".
(4) Updating is starting.
(5) Updating Completed, The TV will restart automatically.
(6)  If  your TV  is  turned  on,  check  your  updated  version  and 
Tool option. (explain the Tool option, next stage)
 
(1) 
 
filexxx.bin
(4) 
 
(5)
(6)
(7)...........OK
filexxx.bin
 
(2) 
 
(3) 
 
Please Check the Speed :
To use speed between
from 200KHz to 400KHz
Case1 : Software version up
1.  After downloading S/W by USB , TV set will reboot 
automatically.
2. Push “In-stop” key.
3. Push “Power on” key.
4. Function inspection
5. After function inspection, Push “In-stop” key.
Case2 : Function check at the assembly line
1.  When TV set is entering on the assembly line, Push 
“In-stop” key at first.
2. Push “Power on” key for turning it on.
→  If you push “Power on” key, TV set will recover 
channel information by itself.
3. After function inspection, Push “In-stop” key.
- 10 -
*  If downloading version is more high than your TV have, TV 
can lost all channel data. In this case, you have to channel 
recover. if all channel data is cleared, you didn’t have a DTV/
ATV test on production line.
* After downloading, have to adjust Tool Option again.
(1) Push "IN-START" key in service remote control.
(2) Select "Tool Option 1" and push "OK" key.
(3) Punch in the number. (Each model has their number)
3.1. ADC Process
(1) ADC
- Enter Service Mode by pushing "ADJ" key,
Calibration".
<Caution>  Using  "P-ONLY"  key  of  the Adjustment  remote 
control, power on TV.
If there is no Component Input, disappear “ADC Comp” message.
* ADC Calibration Protocol (RS232)
Adjust Sequence
▪ aa 00 00 [Enter Adjust Mode]
▪ xb 00 40 [Component1 Input (480i)]
▪ ad 00 10 [Adjust 480i Comp1]
▪ xb 00 60 [RGB Input (1024*768)]
▪ ad 00 10 [Adjust 1024*768 RGB]
▪ aa 00 90 End Adjust mode
* Required equipment : Adjustment remote control.
3.2. Function Check
3.2.1. Check display and sound 
■ Check Input and Signal items. (cf. work instructions) 
1. TV
2. AV
3. COMPONENT (480i)
4. RGB (PC : 1024 x 768 @ 60hz)
5. HDMI
6. PC Audio In 
* Display and Sound check is executed by Remote controller
Caution :  Not to push the INSTOP key after completion if the 
function inspection.
4. Total Assembly line process
4.1. Adjustment Preparation
▪ W/B Equipment condition
CA210
: CCFL/EEFL -> CH9, Test signal: Inner pattern(80IRE)
  LED -> CH14, Test signal: Inner pattern(80IRE)
▪  Above 5 minutes H/run in the inner pattern. (“power on” key 
of adjust remote control)
▪  Edge  LED  W/B Table  in  process  of  aging  time  (Only  LGD 
Edge LED Module except AUO, CMI, IPS Module) 
  CA210 : CH 14, Test signal : Inner pattern (80IRE)
Normal line
* Check the Table Data and the Spec after H/R
Aging chamber
* Check the Table Data and the Spec after H/R
NO
Item
CMD 1 CMD 2 Data 0
Enter Adjust 
MODE
Adjust 
‘Mode In’
A
A
0
0 When transfer the ‘Mode In’, 
Carry the command.
ADC adjust ADC Adjust
A
D
1
0 Automatically adjustment
(The use of a internal pattern)
Mode
Temp
Coordinate spec
Cool
13,000 K
X=0.270 (±0.002)
Y=0.271 (±0.002)
<Test Signal>
Inner pattern
(204gray,
80IRE)
Medium
9,300 K
X=0.285 (±0.002)
Y=0.293 (±0.002)
Warm
6,500 K
X=0.310 (±0.002)
Y=0.325 (±0.002)
GP4 Aging time
(Min)
Cool
Medium
Warm
X
y
x
y
x
y
271
270
285
293
313
329
1
0-2
281 
287 
295
310
320
342
2
3-5
280 
285 
294
308
319
340
3
6-9
278 
284 
292
307
317
339
4
10-19
276 
281 
290
304
315
336
5
20-35
275 
277 
289
300
314
332
6
36-49
274 
274 
288
297
313
329
7
50-79
273 
272 
287
295
312
327
8
80-119
272 
271 
286
294
311
326
9
Over 120
271 
270 
285
293
310
325
GP4 Aging time
(Min)
Cool
Medium
Warm
X
y
x
y
x
y
271
270
285
293
313
329
1
0-5
280 
285 
294
308
319
340
2
6-10
276 
280 
290 
303 
315 
335 
3
11-20
272 
275 
286 
298 
311 
330 
4
21-30
269 
272 
283 
295 
308 
327 
5
31-40
267 
268 
281 
291 
306 
323 
6
41-50
266 
265 
280 
288 
305 
320 
7
51-80
265 
263 
279 
286 
304 
318 
8
81-119
264 
261 
278 
284 
303 
316 
9
Over 120
264 
260 
278 
283 
303 
315 
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option6
6. Commercial Tool Option
7. Country Group
8. Area Option
9. ADC Calibration   
10. White Balance
11. 10 Point WB
12. Test Pattern
13. EDID D/L
14. Sub B/C
15. Ext. Input Adjust
ADC Calibration
ADC RGB
Start
NG
Reset
- 11 -
*  Connecting picture of the measuring instrument
(On Automatic control)
Inside PATTERN is used when W/B is controlled. Connect to 
auto  controller  or  push Adjustment  R/C  POWER  ON  → 
Enter the mode of White-Balance, the pattern will come out.
* Auto-control interface and directions
(1)  Adjust in the place where the influx of light like floodlight 
around is blocked. (illumination is less than 10 lux).
(2)  Adhere closely the Color analyzer(CA210) to the module 
less than 10 cm distance, keep it with the surface of the 
Module and Color analyzer's prove vertically.(80° ~ 100°).
(3) Aging time
-  After aging start, keep the power on (no suspension of 
power supply) and heat-run over 5 minutes.
-  Using 'no signal' or 'POWER ONLY' or the others, check 
the back light on.
▪ Auto adjustment Map(using RS-232C to USB cable)
RS-232C COMMAND
[CMD  ID  DATA]
  Wb 
00  00 
White Balance Start
  Wb 
00  ff 
White Balance End
<Caution>
Color Temperature : COOL, Medium, Warm. 
One of R Gain/G Gain/ B Gain should be kept on 0xC0, and 
adjust  other  two  lower  than  C0.(When  R/G/B  Gain  are  all 
C0, it is the FULL Dynamic Range of Module)
* Manual W/B process using adjust Remote control.
▪ After enter Service Mode by pushing "ADJ" key,
▪  Enter  White  Balance  by  pushing  "►"  key  at  "9.  White 
Balance". 
■  For manual adjustment, it is also possible by the following 
sequence.
(1)  Set  TV  in Adj.  mode  using  “P-ONLY”  key  on  remote 
controller  and  then  operate  heat  run  longer  than  15 
minutes.(If not executed this step, the condition for W/B 
may be different.)
(2) Push “Exit” key.
(3)  Enter White Balance mode by pushing the ADJ key and 
select “9. White Balance” When KEY (►) is pressed, 206 
Gray internal pattern will be displayed. 
(4)  Zero Calibrate the probe of Color Analyzer, then place it 
on the center of LCD module within 10cm of the surface
(5)  Select each items (Red/Green/Blue Gain) using ▲/▼(CH 
+/-) key on R/C..
(6) Adjust R/ G/ B Gain using ◄/►(VOL +/-) key on R/C.
(7) Adjust three modes all (Cool / Medium / Warm) 
- For All model w/o LS345
Fix the one of R/G/B gain and change the others
- For G-FIX model (TBD)
Cool Mode
1)  Fix the one of R/G/B gain to 192 (default data) and 
decrease  the  others.(If  G  gain  is  adjusted  over  172 
and R and B gain less than 192 , Adjust is O.K.)
2)  If G gain is less than 172, Increase G gain by up to 
172,  and  then  increase  R  gain  and  G  gain  same 
amount of increasing G gain. 
3)  If R gain or B gain is over 255, readjust G gain less 
than 172, Conform to R gain is 255 or B gain is 255 
     Medium / Warm Mode - Fix the one of R/G/B gain to 
192 (default data) and decrease the others.
(8)  When  adjustment  is  completed,  exit  adjustment  mode 
using EXIT key on R/C.
Full White Pattern
CA-210
COLOR
ANALYZER
TYPE : CA-210
RS-232C Communication
RS-232C COMMAND
[CMD ID DATA]
MIN
CENTER
(DEFAULT)
MAX
Cool
Mid
Warm
Cool Mid Warm
R Gain jg
Ja
jd
00
172
192 192
192
G Gain jh
Jb
je
00
172
192 192
192
B Gain ji
Jc
jf
00
192
192 172
192
R Cut
64
64
64
128
G Cut
64
64
64
128
B Cut
64
64
64
128
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option6
6. Commercial Tool Option
7. Country Group
8. Area Option
9. ADC Calibration
10. White Balance   
11. 10 Point WB
12. Test Pattern
13 EDID D/L
14. Sub B/C
15. Ext. Input Adjust
16. SPK Lipsync Adjust
17. SPDIF Lipsync Adjust
Whit Balance
Color Temp. 
 
R-Gain
G-Gain
B-Gain
R-Cut
G-Cut
B-Cut
Test-Pattern
Backlight
Reset 
      To Set
Cool
172
172
192
64
64
64
ON
100
- 12 -
* CASE Cool
First adjust the coordinate far away from the target value(x, y).
 x, y > target
i) Decrease the R, G. 
 x, y < target
i) First decrease the B gain, 
ii) Decrease the one of the others.
 x > target, y < target
i)  First  decrease  B,  so  make  y  a  little  more  than  the 
target.
ii) Adjust x value by decreasing the R
 x < target, y > target
i)  First  decrease  B,  so  make  x  a  little  more  than  the 
target.
ii) Adjust x value by decreasing the G
*  After You finish all adjustments, Press “In-start” button and 
compare Tool option and Area option value with its BOM, if 
it is correctly same then unplug the AC cable.
   If it is not same, then correct it same with BOM and unplug 
AC cable.
  For correct it to the model’s module from factory JIG model.
*  Push  The  “IN  STOP  KEY”  after  completing  the  function 
inspection.
4.2. DDC EDID Write (RGB 128Byte )
■ Connect D-sub Signal Cable to D-Sub Jack.
■  Write  EDID  DATA  to  EEPROM(24C02)  by  using  DDC2B 
protocol.
■ Check whether written EDID data is correct or not.
*  For Service main Assembly, EDID have to be downloaded to 
Insert Process in advance.
4.3. DDC EDID Write (HDMI 256Byte)
■ Connect HDMI Signal Cable to HDMI Jack.
■  Write  EDID  DATA  to  EEPROM(24C02)  by  using  DDC2B 
protocol.
■ Check whether written EDID data is correct or not.
*  For Service main Assembly, EDID have to be downloaded to 
Insert Process in advance.
4.4. EDID data
(1) All Data : HEXA Value
(2) Changeable Data :
    *: Serial No : Controlled / Data:01
    **: Month : Controlled / Data:00
    ***: Year : Controlled
    ****: Check sum
4.4.1. Auto Download
■ After enter Service Mode by pushing “ADJ” key,
■Enter EDID D/L mode.
■Enter “START” by pushing “OK” key. 
* Caution :  Never  connect  HDMI  &  D-sub  Cable  when  EDID 
downloaded. 
* EDID data and Model option download (RS232)
4.4.2. Manual Download
<Caution>
(1) Use the proper signal cable for EDID Download
* For HDMI EDID(DVI-D to HDMI or HDMI to HDMI Cable)
- Analog EDID : Pin3 exists
- Digital EDID : Pin3 exists
(2) Never connect HDMI & D-sub Cable at the same time.
(3) Use the proper cables below for EDID Writing.
(4)  Download  HDMI1,  HDMI2  separately  because  HDMI1  is 
different from HDMI2.
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
8. ADC Calibration
9. White Balance
10. 10 Point WB
11. Test Pattern
12. EDID D/L 
 
13. Sub B/C
14. Ext. Input Adjust
EDID
  HDMI1 
NG
  HDMI2 
NG
  HDMI3 
NG
  RGB 
NG
Start
Reset
EDID
  HDMI1 
OK
  HDMI2 
OK
  HDMI3 
OK
  RGB 
OK
Start
Reset
NO
Item
CMD 1 CMD 2 Data 0
Enter download
MODE
Download
‘Mode In’
A
A
0
0 When transfer the ‘Mode 
In’, Carry the command.
EDID data and
Model option
download
Download
A
E
00 10
Automatically download
(The use of a internal 
data)
For Analog
For HDMI EDID
D-sub to D-sub
DVI-D to HDMI or HDMI to HDMI
No.
Item
Condition
Hex Data
1
Manufacturer ID
GSM
1E6D
2
Version
Digital : 1
01
3
Revision
Digital : 3
03
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