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Model
MS-190A
Pages
31
Size
1.64 MB
Type
PDF
Document
Service Manual
Brand
Device
Microwave Oven
File
ms-190a.zip
Date

LG MS-190A Service Manual ▷ View online

MEASUREMENT WITH OUTER CASE
REMOVED
• When you replace the magnetron, measure for
microwave energy leakage before the outer case is
installed and after all necessary components are
replaced or adjusted.
Special care should be taken in measuring the
following parts. (Circled area of below Fig.)
- Around the magnetron
- The waveguide
MEASUREMENT WITH A FULLY
ASSEMBLED OVEN
• After all components, including the outer case, are fully
assembled, measure for microwave energy leakage
around the door viewing window, the exhaust opening,
and air inlet openings.
• Microwave energy leakage must not exceed the values
prescribed below.
NOTE: Leakage with the outer case removedless than
5 mW/cm.sq. Leakage for a fully assembled
oven (Before the latch switch (primary) is
interrupted) with the door in a slightly opened
position-less than 2 mW/cm.sq.
NOTES WHEN MEASURING
• Do not  exceed meter full scale deflection.
• The test probe must be removed no faster than  
1 inch/sec (2.5 cm/sec) along the shaded area,
otherwise a false reading may result.
• The test probe must be held with the grip portion of the
handle.
A false reading may result if the operator's hand is
between the handle and the probe.
• When testing near a corner of the door, keep the probe
perpendicular to the surface making sure the probe
horizontally along the oven surface, this may possibly
cause probe damage.
RECORD KEEPING AND NOTIFICATION
AFTER MEASUREMENT
• After adjustment and repair of any microwave energy
interruption or microwave energy blocking device,
record the measured values for future reference. Also
enter the information on the service invoice.
• The microwave energy leakage should not be more
than 4 mW/cm.sq. after determining that all parts are in
good condition, functioning properly and genuine
replacement parts which are listed in this manual have
been used.
• At least once a year, have the electromagnetic energy
leakage monitor checked for calibration by its
manufacturer.
5-2
WARNING : AVOID CONTACTING ANY    
HIGH VOLTAGE PARTS
• Microwave power output measurement is made with
the microwave oven supplied at its rated voltage and
operated at its maximum microwave power setting with
a load of (1000±5) g of potable water.
• The water is contained in a cylindrical borosilicate glass
vessel having a maximum material thickness of 3 mm
and an outside diameter of approximately 190mm.
• The oven and the empty vessel are at ambient
temperature prior to the start of the test.
• The initial temperature (T1) of the water is (10±2)°C It
is measured immediately before the water is added to
the vessel. After addition of the water to the vessel,
the load is immediately placed on the center of the
turntable which is in the lowest position and the
microwave power switched on.
• The time T for the temperature of the water to rise by a
value 
T of (10±2)°K is measured, where T is the time
in seconds and 
T is the temperature rise.   The initial
and final water temperatures are selected so that the
maximum difference between the final water
temperature and the ambient temperature is 5°K.
• The microwave power output P in watts is calculated
from the following formula :
4187 x (
T)
T
is measured while the microwave generator is
operating at full power. Magnetron filament heat-up
time is not included. (about 3 sec)
• The  water is stirred to equalize temperature throughout
the vessel, prior to measuring the final water
temperature.
• Stirring devices and measuring instruments are
selected in order to minimize addition or removal of
heat.
A. OUTER CASE REMOVAL
1) Disconnect the power supply cord from the outlet.
2) Remove the screws from the rear of the case.
The outer case must be moved backward to be lifted
off.
B. POWER SUPPLY CORD
1) Remove the outer case.
2) Disconnect two terminals, and remove one screw of
the ground terminal.
C. CONTROL PANEL ASSEMBLY
1) Open the door.
2) Remove the screws for the ground and securing the
control panel.
3) Disconnect the leadwire from RELAY(RY2) of the
PCB SUB ASS’Y.
4) Lift up and pull out control panel assembly carefully
from the cavity.
5) Disconnect the leadwire from connector(CN1) of the
PCB SUB ASS’Y.
CAUTION: DISCHARGE THE HIGH VOLTAGE 
CAPACITOR BEFORE SERVICING
(refer to page 2-1)
5-3
WATER LOAD
TURNTABLE
securing screw
MEASUREMENT OF MICROWAVE POWER OUTPUT
P =
Remove the screw
Lift up and pull out control panel
DISASSEMBLY AND ADJUSTMENT
D. PCB ASSEMBLY REMOVAL
1) Remove the control panel assembly from the
cavity. (Refer to control panel assembly removal
on previous page.)
2) Remove screws which hold the timer motor to the
control panel.
3) Remove the timer motor.
4) Remove the power control knob.
E. DOOR MAIN ASSEMBLY REMOVAL
1) Open the door.
2) Remove the choke cover very carefully with a 
flat-blade screwdriver.
CAUTION : Be careful not to damage door seal plate
by screwdriver.
3) Lift up and push the door.
NOTE:
1. After replacing the door, be sure to check that the
primary switch, monitor switch, and secondary switch
operate normally.
2. After replacing the door, check for microwave energy
leakage with a survey meter. Microwave energy must
be below the limit of 5 mW/cm. (with a 275 ml water
load)
3. When mounting the door assembly to the oven
assembly, be sure to adjust the door assembly parallel
to the chassis. Also adjust so the door has no play
between the inner door surface and oven frame
assembly. If the door assembly is not mounted
properly, microwaves may leak from the clearance
between the door and the oven.
5-4
Release 
Lever
Control Panel
Timer Motor
Power Control 
Knob
Timer Knob
Door Open Button
Button Spring
Remove choke cover 
Spacer
F. MAGNETRON REMOVAL
1) Disconnect the leadwire from the magnetron.
2) Carefully remove the mounting screws holding the
magnetron and the waveguide.
3) Remove the magnetron assembly until the tube is
clear from the waveguide.
NOTE:
1. When removing the magnetron, make sure its
dome does not hit any adjacent parts, or it may be
damaged.
2. When replacing the magnetron, be sure to install
the magnetron gasket in the correct position and
be sure that the gasket is in good condition.
3. After replacing the magnetron, check for microwave
leakage with a survey meter around the
magnetron. Microwave energy must be below the
limit of 5 mW/cm
2
. (With a 275 ml. water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage,
tighten the mounting screws properly, making sure
there is no gap between the waveguide and the
magnetron.
5-5
Magnetron
Waveguide
Magnetron
Gasket
Magnetron
Dome
Waveguide 
Bracket
G. SUCTION GUIDE MAIN ASSEMBLY
NOTE: Suction Guide Main ASS’Y consists of Latch
Board ASS’Y and Suction Guide ASS’Y. To repair any of
them, should be removed first Suction Guide Main
ASS’Y.
1) Disconnect the leadwire from the high voltage
transformer primary terminal, thermostat, noise filter
ASS’Y, and turn table motor connector.
2) Remove three screws holding the Suction Guide Main
ASS’Y to oven cavity.
3) Open the suction guide cover.
4) Rotate right and pull out Suction Guide Main ASS’Y
from the oven.
Screw
Remove magnetron
Wave guide and magnetron
Remove screw
Open the suction guide cover
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