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Model
MH-685HD
Pages
28
Size
2.4 MB
Type
PDF
Document
Service Manual
Brand
Device
Microwave Oven
File
mh-685hd.zip
Date

LG MH-685HD Service Manual ▷ View online

NECESSARY TOOLS
Tools normally used for TV servicing are sufficient.
Standard tools are listed below.
• Diagonal pliers
• Long nose pliers
• Cross head screwdriver
• Wrench (size 5 mm)
• Nutdriver (size 5 mm)
• Adjustable wrench
• Soldering iron
• Solder
• Vinyl insulation tape
• Polishing cloth
CAUTIONS
• Be sure to check a microwave emission prior to
servicing the oven if the oven is operative prior to
servicing.
• If the oven operates with door open, the service
personnel should;
—Tell the user not to operate the oven
• The service personnel should check all surface and
vent openings for microwave emission testing.
• Check for microwave energy leakage after every
servicing. The power density of the microwave
radiation leakage emitted by the microwave oven
should not exceed 4 mW/cm
2
.
And always start measuring of an unknown field to
assure safety for operating personnel from radiation
leakage.
NOTE: The standard is 5 mW/cm
2
while in the
customer’s home. 4 mW/cm
2
stated here is
manufacturer’s own voluntary standard for units in
customer’s home.
EQUIPMENT
• Microwave Survey Meter
• 600cc glass beaker
• Glass thermometer 100°C
NECESSARY MEASURING
INSTRUMENTS
• TESTER (VOLTS-DC, AC, Multmeter)
• Microwave survey meter
—Holaday H1-1500, Hi-1501
—Narda 8100, 8200
• Inch scale
• 600 cc non conductive material beaker (glass or
plastic), inside diameter: approx. 8.5cm (3
1
/
2
in.)
• Cylindrical and made of borosilicate glass vessel max.
thickness: 3mm
outside diameter: approx. 190mm
height: approx. 90mm
• Glass thermometer: 100°C or 212°F (1 deg scale)
MEASURING MICROWAVE ENERGY
LEAKAGE
• Pour 275 ± 15cc of 20°C ± 5°C water in a beaker which
is graduated to 600 cc, and place the beaker on the
center of the turntable.
• Set the energy leakage monitor to 2,450 MHz and use
it following the manufacturer’s recommended test
procedure to assure correct result.
• When measuring the leakage, always use the 2 inch
(5cm) spacer supplied with the probe.
• Operate the oven at its maximum output.
• Measure the microwave radiation using and
electromagnetic radiation monitor by holding the probe
perpendicular to the surface being measured.
Tools and Measuring Instruments
5-1
Microwave Leakage Test
SERVICE INFORMATION
Move probe along shaded area.
Probe scanning speed;
Less than 2.5 cm/sec
MEASUREMENT WITH THE OUTER
CASE REMOVED
• When you replace the magnetron, measure microwave
energy leakage before the out case is installed and
after all necessary components are replaced or
adjusted.
Special care should be taken in measuring the
following parts. (Shaded area of below Fig.)
— Around the magnetron
— The waveguide
MEASUREMENT WITH A FULLY
ASSEMBLED OVEN
• After all components, including the outer case, are fully
assembled, measure for microwave energy leakage
around the door viewing window, the exhaust opening
and air inlet openings.
• Microwave energy leakage must not exceed the values
prescribed below.
NOTES:
Leakage with the outer case removed - less than 
5 mW/cm
2
.
Leakage for a fully assembled oven (“Before the latch
switch (primary) is interrupted”) with the door in a slightly
opened position - less than 4 mW/cm
2
.
NOTES WHEN MEASURING
• Do not exceed meter full scale deflection.
• The test probe must be removed no faster than, 
1 inch/sec (2.5 cm/sec) along the shaded area,
otherwise a false reading may result.
• The test probe must be held with the grip portion of the
handle.
A false reading may result if the operator’s hand is
between the handle and the probe.
• When testing near a corner of the door, keep the probe
perpendicular to the surface making sure the probe
horizontally along the oven surface, this may possibly
cause probe damage.
RECORD KEEPING AND NOTIFICATION
AFTER MEASUREMENT
• After adjustment and repair of any microwave energy
interruption or microwave energy blocking
device, record the measured values for future
reference. Also enter the information on the service
invoice.
• Should the microwave energy leakage not be more
than 4 mW/cm
2
after determining that all parts are in
good condition, functioning properly and genuine
replacement parts which are listed in this manual have
been used.
• At least once a year, have the electromagnetic energy
leakage monitor checked for calibration by its
manufacture.
5-2
WARNING: AVOID CONTACTING ANY
HIGH VOLTAGE PARTS
• Microwave power output measurement is made with
the microwave oven supplied at its rated voltage and
operated at its maximum microwave power setting
with a load of (1000 ± 5)g potable water.
• The water is contained in a cylindrical borosilicate
glass vessel having a maximum material thickness of
3 mm and an outside diameter of approximately
190mm.
• The oven and the empty vessel are at ambient
temperature prior to the start of the test.
• The initial temperature (T1) of the water is (10±2)°C. It
is measured immediately before the water is added to
the vessel. After addition of the water to the vessel,
the load is immediately placed on the center of the
turntable which is in the lowest position and the
microwave power switched on.
• The time T for the temperature of the water to rise by a
value 
T of (10±2)°K is measured, where T is the time
in seconds and 
T is the temperature rise. The initial
and final water temperatures are selected so that the
maximum difference between the final water
temperature and the ambient temperature is 5°K.
A. OUT CASE REMOVAL
1) Disconnect power supply cord from the outlet.
2) Remove the screws from the rear and along side
egges of the case. 
The ouer case must be moved backward to the lifted
off.
B. POWER SUPPLY CORD
1) Remove the out case.
2) Disconnect two terminals, and remove one screw of
the earth terminal.
CAUTION: DISCHARGE THE HIGH VOLTAGE
CAPACITOR BEFORE SERVICING
(refer to page 5)
C. CONTROL PANEL ASSEMBLY
1) Disconnect the leadwire from the PCB SUB ASS'Y.
2) Remove the screws for the earth and securing the
control panel.
3) Lift control panel ASS'Y from the oven by the tab
unhooked.
• The microwave power output P in watts is calculated
from the following formula:
P =
is measured while the microwave generator is
operating at full power. Magnetron filament heat-up
time is not included. (about 3 sec.)
• The water is stirred to equalize temperature throughout
the vessel, prior to measuring the final water
temperature.
• Stirring devices and measuring instruments are
selected in order to minimize addition or removal of
heat.
Measurement of Microwave Power Output
5-3
Disassembly and Adjustment
Water Load
Turn Table
4187x(
T)
T
D. DOOR GROSS ASSEMBLY REMOVAL
1) Open the door.
2)  Remove the choke cover cap very carefully with a
flat-blade screwdriver.
CAUTION : Be careful not to damage door seal plate
by screwdriver.
3) Lift up and push the door.
NOTE : 
1. After replacing the door, be sure to check that the
primary switch, monitor switch, and secondary switch
operate normally.
2. After replacing the door, check for microwave energy
leakage with a survey meter. Microwave energy must
be below the limit of 5 mW/cm.(with a 275 ml water
load)
3. When mounting the door assembly to the oven
asembly, be sure to adjust the door assembly parallel
to the chassis. Also adjust so the door has no play
between the inner door surface and oven frame
assembly. If the door assembly is not mounted
properly, microwaves may leak from the clearance
between the door and the oven.
E. HIGH VOLTAGE TRANSFORMER
REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from magnetron, high voltage
transformer, and capacitor.
3) Remove the screw holding the high voltage
transformer to the baseplate.
F. FAN MOTOR ASSEMBLY
REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from fan motor, noise filter
and high voltage capacitor.
3) Remove the two screws holding the the suction guide
ASS'Y to the oven cavity and remove the high voltage
diode earth screw.
4) Remove the screw of the capacitor bracket.
5) Remove the two screws holding the fan motor ASS'Y
to the suction guide ASS'Y
G. HIGH VOLTAGE CAPACITYOR
AND DIODE REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from  fan motor, noise filter
and high voltage capacitor.
3) Remove the screw holding the suction guide ASS'Y to
the oven cavity and remove the high voltage diode
earth screw.
4) Remove the screw holding the high voltage capacitor
bracket.
5-4
Fan Motor ASSY
H. V.
Transformer
H . V .
Diode
Suction
Guide
H. V.
Capacito
Door seal plate
Remove choke cover cap
Remove door
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