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Model
MG-5355D
Pages
24
Size
601.37 KB
Type
PDF
Document
Service Manual
Brand
Device
Microwave Oven
File
mg-5355d.zip
Date

LG MG-5355D Service Manual ▷ View online

5-2
MEASUREMENT WITH THE OUTER PAN-
ELS REMOVED
When you replace the magnetron, measure
microwave energy leakage before the out case is
installed and after all necessary components are
replaced or adjusted.
Special care should be taken in measuring the fol-
lowing parts. (Shaded area of below Fig.)
— Around the magnetron
— The waveguide
MEASUREMENT WITH A FULLY ASSEM-
BLED OVEN
After all components, including the outer panels,
are fully assembled, measure for microwave ener-
gy leakage around the door viewing window, the
exhaust opening and air inlet openings.
Microwave energy leakage must not exceed the
values prescribed below.
NOTES:
Leakage with the outer panels removed — less than 
5 mW/cm
2
.
Leakage for a fully assembled oven ("Before the latch
switch (primary) interrupted") with the door in a slight-
ly opened position - less than 4 mW/cm
2
.
NOTES WHEN MEASURING
Do not exceed meter full scale deflection.
The test probe must be removed no faster than, 
1 inch/sec (2.5 cm/sec) along the shaded area, oth-
erwise a false reading may result.
The test probe must be held with the grip portion of
the handle.
A false reading may result if the operator's hand is
between the handle and the probe.
When testing near a corner of the door, keep the
probe perpendicular to the surface making sure the
probe horizontally along the oven surface, this may
possibly cause probe damage. 
RECORD KEEPING AND NOTIFICATION
AFTER MEASUREMENT
After adjustment and repair of any microwave ener-
gy interruption or microwave energy blocking
device, record the measured values for future refer-
ence. Also enter the information on the service
invoice.
Should the microwave energy leakage not be more
than 4 mW/cm
2
after determining that all parts are
in good condition, functioning properly and genuine
replacement parts which are listed in this manual
have been used.
At least once a year, have the electromagnetic
energy leakage monitor checked for calibration by
its manufacture.
WARNING: AVOID CONTACTING ANY
HIGH VOLTAGE PARTS
5-3
Microwave power output measurement is made
with the microwave oven supplied at its rated volt-
age and operated at its maximum microwave
power setting with a load of (1000
±
5)g potable
water.
The water is contained in a cylindrical borosilicate
glass vessel having a maximum material thickness
of 3 mm and an outside diameter of approximately
190 mm.
The oven and the empty vessel are at ambient tem-
perature prior to the start of the test.
The initial temperature (T1) of the water is 
(10
±
2)°C. It is measured immediately before the
water is added to the vessel. After addition of the
water to the vessel, the load is immediately placed
on the center of the shelf which is in the lowest
position and the microwave power switched on.
The time T for the temperature of the water to rise
by a value 
T of (10
±
2)°K is measured, where T is
the time in seconds and 
T is the temperature rise.
The initial and final water temperatures are select-
ed so that the maximum difference between the
final water temperature and the ambient tempera-
ture is 5°K.
The microwave power output P in watts is calculat-
ed from the following  formula:
P=
is measured while the microwave generator is
operating at full power. Magnetron filament heat-up
time is not included. (about 2 sec.)
The water is stirred, to equalize temperature
throughout the vessel, prior to measuring the final
water temperature.
Stirring devices and measuring instruments are sel-
ected in order to minimize addition or removal of
heat.
Measurement of Microwave Power Output
4187 (
T)
T
Water Load
Turn Table
A. OUT CASE REMOVAL
1) Disconnect power supply cord from the outlet.
2) Remove the screws from the rear section. The out
case must be moved backward to the lifted off.
B. POWER SUPPLY CORD.
1) Remove the out case.
2) Disconnect two terminals from the noise filter assy
and remove one screw of the earth terminal.
CAUTION: DISCHARGE HIGH VOLTAGE
CAPACITOR BEFORE SERVICING
(refer to page 2-1)
C. CONTROL PANEL ASSEMBLY
1) Disconnect the wire leads and connectors from
the PCB ASSEMBLY.
2) Remove two screws securing the control panel to
the front plate and lift up the control panel.
3) Remove the control panel.
Disassembly and Adjustment
5-4
D. DOOR GROSS ASSEMBLY REMOVAL
1) Remove two screws securing the hinge plate-U to
the oven cavity.
2) To remove the door, tilt the top of the door towards
you and lift the door up.
NOTES
1. After replacing the door, be sure to check that the
primary switch, monitor switch and secondary
switch operates normally.
2. After replacing the door, check for microwave
energy leakage with a survey meter.
Microwave energy must be below the limit of
4mW/cm
2
., (With a 275ml water load).
NOTE: 
Do not lose the spacer at the lower hinge and upper
hinge. When mounting the door assembly to the oven
assembly, be sure to adjust the door assembly paral-
lel to the chassis by moving the upper hinge and
lower hinge. Also adjust so that the door has no play
between the inner door surface and oven frame
assembly. If the door assembly is not mounted prop-
erly, microwaves may leak from the clearance
between the door and the oven.
E. HIGH VOLTAGE TRANSFORMER
REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from magnetron, high
voltage transformer, and H.V capacitor.
3) Remove the screws holding the high voltage trans-
former to the base plate.
F. FAN MOTOR ASSEMBLY REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from fan motor, noise filter
asm and H.V capacitor.
3) Remove the two screws holding the suction guide
assembly to the oven cavity.
4) Remove the two screws holding the fan motor
assembly to the suction guide asm.
G. HIGH VOLTAGE CAPACITOR AND
DIODE REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from fan motor, noise filter
asm and H.V capacitor.
3) Remove the screw holding the high voltage capac-
itor bracket and terminal of high voltage diode.
Hinge Plate-U
Fan Motor Asm
Suction
Guide
H.V. Capacitor
H.V. Transformer
5-5
H. AIR DUCT ASSEMBLY AND OVEN
LAMP REMOVAL
1) Disconnect the leadwire from relay, oven lamp 
and thermostat.
2) Remove the mounting screws to the magnetron.
3) Bend the air duct flange front with a long nose 
pliers.
4) Rotate oven lamp anticlockwise and lift it up.
I. MAGNETRON REMOVAL
1) Disconnect the leadwire from high voltage trans-
former and high voltage capacitor.
2) Carefully remove the mounting screws holding the
magnetron and the waveguide.
3) Remove the magnetron assembly until the tube is
clear from the waveguide.
NOTES
1. When removing the magnetron, make sure its
dome does not hit any adjacent parts, or it may be
damaged.
2. When replacing the magnetron, be sure to install
the magnetron gasket in the correct position and
be sure that the gasket is in good condition.
3. After replacing the magnetron, check for micro-
wave energy leakage with a survey meter around
the magnetron. Microwave energy must be below
the limit of 5mW/cm
2
. (With a 275 ml. water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage, tight-
en the mounting screws properly making sure
there is no gap between the waveguide and the
magnetron.
J. REMOVING THE TURNTABLE MOTOR
1) Remove the turntable.
2) Remove the turntable shaft VERY CAREFULLY
with a slotted screwdriver.
3) Lay the unit down on its back.
4) Remove the Base plate cover.
The Base plate cover is easily removed by
unscrewing the one screw with a driver. 
5) Unscrew the screw securing the turntable motor to
the body, and the motor is removed.
6) After repairing the motor, fit the base plate cover to
the baseplate.
NOTES
1. Remove the wire leads from the turntable motor
VERY CAREFULLY with long nose pliers.
2. Be sure to grasp the connector, and not the wires
when removing.
Turntable Motor
Wire Leads
Air Duct
Waveguide
Dome
Magnetron
Gasket
Magnetron
Magnetron
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