DOWNLOAD LG LB-D1860HL Service Manual ↓ Size: 747.61 KB | Pages: 38 in PDF or view online for FREE

Model
LB-D1860HL
Pages
38
Size
747.61 KB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner
File
lb-d1860hl.zip
Date

LG LB-D1860HL Service Manual ▷ View online

1) Connecting cables to the Indoor Unit 
Connect the wires to the terminals on the control board individually according to the outdoor unit connection.
• Ensure that the color of the wires of outdoor unit and the terminal No. are the same as those of indoor unit
respectively
18K Btu
2) Clamping of cables
1) Arrange 2 power cables on the control panel.
2) First, fasten the steel clamp with a screw to the inner boss of control panel.
3) For the cooling model, fix the other side of the clamp with a screw strongly.
For the heat pump model, put the 0.75mm
2
cable(thinner cable) on the clamp and tighten it with a plastic
clamp to the other boss of the control panel.
4) In Australia, the length of power supply cord measured from the entry of the power supply cord to the middle
of live pin on the power plug should be over 1.8m.
POWER
INPUT
1(L) 2(N)
4(N)
5
6
7
8
3(L)
4(N)
5
6
7
3(L)
Terminals on the indoor unit
Terminals on the outdoor unit
The power cord
 
connected to the outdoor unit should be 
complied with the following specifications (Rubber 
insulation, type H05RN-F approved by HAR or SAA).
If the supply cord is damaged, it must be replaced by a special cord or assembly availible from the manufacturer 
of its service agent.
The connecting cable connected to the indoor and outdoor 
unit should be complied with the following specifications 
(Rubber insulation, type H05RN-F approved by HAR or SAA).
CAUTION
20mm
GN/YL
NORMAL
CROSS-SECTIONAL
AREA 2.5mm
2
 (18K)
NORMAL
CROSS-SECTIONAL
AREA 0.75mm
2
 (18K)
20mm
GN/YL
–17–
5. Connecting Cables between Indoor Unit and Outdoor Unit
Make sure that the screws of the terminal are free from looseness.
WARNING
–18–
Outdoor
Indoor
Control terminal board
Control box
Control box cover
(On which the Electric
Wiring Connection is put)
A
view
Remote
control cord
Connection
cord between 
the indoor unit
and the 
outdoor unit
Cord clamper
1
1
Main 
power source
Switch box
Circuit Breaker
Use a 25A(18K),   
circuit breaker or time 
delay fuse.
Cover control
Terminal board
ELECTRICAL WIRING
INDOOR UNIT
• Remove the control box cover for electrical con-
nection between the indoor and outdoor
unit.(Remove two screws 
.)
• Use the cord clamper to fix the cord.
Perform the electrical wiring work according to the electrical wiring
connection.
• All wiring must comply with local requirements.
• Select a power source that is capable of supply-
ing the current required by the air conditioner.
• Use a recognized circuit breaker 25A(18K),
between the power source and the unit. A discon-
nection device to adequately disconnect all supply
lines must be fitted.
WIRING CONNECTION
OUTDOOR UNIT
• Remove the control cover for wiring connection.
• Use the cord clamper to fix the cord.
• Earthing work
Connect the cable of diameter 1.6mm
2
or more to
the earthing terminal provided in the control box
and do earthing.
¡
¡
ÿ
Please check !!
–19–
6. Connecting Pipes to the Indoor Unit
• Preparation of Piping
Main cause of gas leakage is defect in flaring
work. Carry out correct flaring work in the following
procedure.
1) Cut the pipes and the cable.
Use the accessory piping kit or the pipes pur-
chased locally.
Measure the distance between the indoor and
the outdoor unit.
Cut the pipes a little longer than measured dis-
tance.
Cut the cable 1.5m longer than the pipe length.
2) Burrs removal
Completely remove all burrs from the cut cross
section of pipe/tube.
Put the end of the copper tube/pipe to downward
direction as you remove burrs in order to avoid to
let burrs drop in the tubing.
3) Putting nut on
Remove flare nuts attached to indoor and out-
door units, than put them on pipe/tube having
completed burr removal.
(Not possible to put them on after flaring work)
4) Flaring work
Carry out flaring work using flaring tool as shown
below.
Firmly hold copper tube in a bar(or die) as indicat-
ed dimension in the table above.
5) Check
Compare the flared work with figure.
If flare is noted to be defective, cut off the flared
section and do flaring work again.
Copper
tube
90
°
Slanted   Uneven  Rough
Pipe
Reamer
Point down
Flare nut
Copper tube
Bar
Copper pipe
Clamp handle
Red arrow mark
Cone
Yoke
Handle
Bar
"A"
Inclined
Inside is shining without scratches.
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
Outside Diameter
" A "
Gas
Liquid
Gas
Liquid
18K BTU
5/8"
3/8"
0.8~1.0 0.5~0.8
Capacity
–20–
1. Form the piping according to its routing. Avoid
bending and bending back the same piping point
more than three times. (This will result in hard-
ening the pipe.)
2. After deforming the piping, align centers of the
union fitting of the indoor unit and the piping, and
tighten them firmly with wrenches.
3. Connect pipe to the service valve or ball valve
which is located below the outdoor unit.
4. After completing the piping connection, be sure
to check if there is gas leakage in indoor and
outdoor connection.
After completing the piping connection, execute
vacuum drying for the connecting piping and the
indoor unit.
The vacuum drying must be carried out using the
service ports of both the liquid and gas side valves.
Use two wrenches and tighten with regular torque.
Outdoor
unit
Liquid side
Flare connection
Flare connection
Gas side
Indoor 
unit
Union
Piping Connection
Vacuum drying
CAUTION
Model
Liquid side piping
Gas side piping
LB-D1860HL
3/8"
5/8"
Pipe size
Torque
3/8"
4.2kg.m
1/2"
5.5kg.m
5/8"
6.6kg.m
3/4"
6.6kg.m
Liquid Side 
Gas Side
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